CN209715089U - A kind of polycarboxylate water-reducer automatic production line - Google Patents
A kind of polycarboxylate water-reducer automatic production line Download PDFInfo
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- CN209715089U CN209715089U CN201920175247.5U CN201920175247U CN209715089U CN 209715089 U CN209715089 U CN 209715089U CN 201920175247 U CN201920175247 U CN 201920175247U CN 209715089 U CN209715089 U CN 209715089U
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- solenoid valve
- polycarboxylate water
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Abstract
The utility model discloses a kind of polycarboxylate water-reducer automatic production lines;Solve, production efficiency low problem low currently used for polycarboxylate water-reducer process units the degree of automation;Including feed system, reaction system and compounding tank, feed system, reaction system, compounding tank are sequentially connected and connect;Feed system includes solid storage tank, liquid storage groove, dissolving tank and mixer, and reaction system includes the reactor tank being connected and control cabinet, compounds in tank and is provided with the second agitating device;Each running parameter is controlled by control cabinet between each system, reaches automatic control purpose;The present apparatus can not only carry out the dissolution and quantitative conveying of raw material automatically, temperature change in reaction process and stirring frequency and agitating mode can also be automatically controlled, improve the degree of automation of polycarboxylic acid water reducing agent production, the labor intensity for alleviating staff improves the working efficiency of polycarboxylic acid water reducing agent production.
Description
Technical field
The utility model relates to polycarboxylate water-reducer production technical fields more particularly to a kind of polycarboxylate water-reducer to automate
Production line.
Background technique
Water-reducing agent is one kind under conditions of maintaining concrete slump constant, outside the concrete that can be reduced mixing water amount
Add agent.Belong to anionic surfactant mostly, there is lignosulfonates, naphthalene sulphonate formaldehyde polymer etc..Concrete is added
There is peptizaiton to cement granules after mixture, its workability can be improved, reduces unit consumption of water, improve concrete mix
Mobility;Or unit cement consumption is reduced, save cement.
Polycarboxylate water-reducer is a kind of high-performance water reducing agent, is one of cement concrete utilization cement dispersants.Extensively
It is general to be applied to the engineerings such as highway, bridge, dam, tunnel, skyscraper.It needs to use in polycarboxylic acid water reducing agent production process anti-
Answer kettle, raw material storage tank, compounding tank etc., by piping connection between raw material storage tank and reaction kettle, raw material enter in reaction kettle into
Row reaction, industrial production device but mostly uses semi-automatic process units at present, it is still necessary to manually largely be worked, no
The labor intensity of staff is increased only, higher production efficiency can't be reached.
Utility model content
The utility model overcomes the shortcomings of the prior art, provides a kind of polycarboxylate water-reducer automatic production line,
Purpose is to solve, production efficiency low problem low currently used for polycarboxylate water-reducer process units the degree of automation.
The utility model is achieved by the following technical solution.
A kind of polycarboxylate water-reducer automatic production line, including feed system, reaction system and compounding tank, the charging
System is connected by the first pipeline with the reaction system, and the reaction system is compounded by the second pipeline with described
Tank is connected;The feed system includes solid storage tank, liquid storage groove, dissolving tank and mixer, the solid storage tank bottom
Portion is provided with pressure sensor and control valve, and the control valve is connected by the first conveying pipeline with the dissolving tank, institute
The dissolving tank stated is provided with water inlet pipe and the first solenoid valve, and the dissolving tank is internally provided with the first liquid level sensor, described
The outlet of dissolving tank be connected with the mixer, the second liquid level sensor is provided in the liquid storage groove, it is described
Liquid storage groove be connected with the mixer;Third liquid level sensor is provided in the mixer;The reaction
System includes the reactor tank being connected and control cabinet, and the reaction pot bottom is provided with heating plate, inside the reactor tank
It is provided with temperature sensor and the first agitating device, the control cabinet includes processor and operation panel, the operating surface
Plate includes display screen and loudspeaker;The second agitating device is provided in the compounding tank;It is provided on first pipeline
The side of first flowmeter, the first flowmeter is provided with second solenoid valve;Second is provided on second pipeline
Flowmeter, the side of the second flowmeter are provided with third solenoid valve.
Further, observation window is provided in the reactor tank.
Further, the control valve includes baffle, and the baffle two sides are provided with electronic sliding block, the processor
It is electrically connected with the electronic sliding block.
Further, the processor and the operation panel, loudspeaker, heating plate, temperature sensor, the first liquid level pass
Sensor, the second liquid level sensor, third liquid level sensor, the first solenoid valve, second solenoid valve, third solenoid valve, first flow
Meter, second flowmeter, the first agitating device, the electrical connection of the second agitating device.
The utility model is generated compared with the existing technology to be had the beneficial effect that.
The present apparatus can not only carry out the dissolution and quantitative conveying of raw material automatically, moreover it is possible to automatically control the temperature in reaction process
Variation and stirring frequency and agitating mode, the quantitative conveying of polycarboxylate superplasticizer mother liquor and additive when control compounds, are improved
The degree of automation of polycarboxylic acid water reducing agent production, alleviates the labor intensity of staff, and the utility model is easy to operate,
It is easy to use, substantially increase the working efficiency of polycarboxylic acid water reducing agent production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Wherein, 1 is compounding tank, and 2 be the first pipeline, and 3 be the second pipeline, and 4 be solid storage tank, and 5 be liquid storage groove, and 6 be molten
Slot is solved, 7 be mixer, and 8 be pressure sensor, and 9 be control valve, and 10 be the first conveying pipeline, and 11 be water inlet pipe, and 12 be the first electromagnetism
Valve, 13 be the first liquid level sensor, and 14 be the second liquid level sensor, and 15 be third liquid level sensor, and 16 be reactor tank, and 17 be control
Case processed, 18 be heating plate, and 19 be temperature sensor, and 20 be the first agitating device, and 21 be processor, and 22 be operation panel, and 23 are
Display screen, 24 be loudspeaker, and 25 be the second agitating device, and 26 be first flowmeter, and 27 be second solenoid valve, and 28 be second flow
Meter, 29 be third solenoid valve, and 30 be observation window.
Specific embodiment
In order to which technical problem to be solved in the utility model, technical solution and beneficial effect is more clearly understood, tie
Embodiment and attached drawing are closed, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein
It is only used to explain the utility model, is not used to limit the utility model.This is described in detail below with reference to examples and drawings
The technical solution of utility model, but the scope of protection is not limited by this.
As shown in Figure 1, a kind of polycarboxylate water-reducer automatic production line, including feed system, reaction system and compounding tank
1, feed system is connected by the first pipeline 2 with reaction system, and reaction system is connected by the second pipeline 3 with tank 1 is compounded;
Feed system includes solid storage tank 4, liquid storage groove 5, dissolving tank 6 and mixer 7, and 4 bottom of solid storage tank is provided with pressure sensing
Device 8 and control valve 9, control valve 9 include baffle, and baffle two sides are provided with electronic sliding block, control valve 9 by the first conveying pipeline 10 with
Dissolving tank 6 is connected, and dissolving tank 6 is provided with water inlet pipe 11 and the first solenoid valve 12, and dissolving tank 6 is internally provided with the first liquid level biography
The outlet of sensor 13, dissolving tank 6 is connected with the mixer 7, and the second liquid level sensor 14 is provided in liquid storage groove 5,
Liquid storage groove 5 is connected with mixer 7;Third liquid level sensor 15 is provided in mixer 7;Reaction system includes being connected
Reactor tank 16 and control cabinet 17 are provided with observation window 30 in reactor tank 16, and 16 bottom of reactor tank is provided with heating plate 18, reactor tank
16 are internally provided with temperature sensor 19 and the first agitating device 20, and control cabinet 17 includes processor 21 and operation panel 22, behaviour
Making panel 22 includes display screen 23 and loudspeaker 24;The second agitating device 25 is provided in compounding tank 1;It is arranged on first pipeline 2
There is first flowmeter 26, the side of first flowmeter 26 is provided with second solenoid valve 27;Second flow is provided on second pipeline 3
Meter 28, the side of second flowmeter 28 is provided with third solenoid valve 29.Processor 21 and control panel 22, loudspeaker 24, heating
Plate 18, temperature sensor 19, electronic sliding block, the first liquid level sensor 13, the second liquid level sensor 14, third liquid level sensor
15, the first solenoid valve 12, second solenoid valve 27, third solenoid valve 29, first flowmeter 26, second flowmeter 28 are electrically connected.
In above structure, the running parameters such as raw material proportioning, operating temperature and reaction duration, pressure are arranged by operation panel 22
Force snesor 8 detects the solid weight in solid storage tank 4, after reaching requirement, is sent to processor 21, processor 21 calculates
Required clear water volume, required clear water is injected into dissolving tank 6, and control valve 9 is opened, and solid material enters in dissolving tank 6
It is dissolved, the solid material dissolved enters in mixer 7, while the liquid charging stock in liquid storage groove 5 is passed in the second liquid level
It is quantitative to enter liquid charging stock in mixer 7 under the control of sensor 14, later, according to the running parameter set to reaction
The solid material and liquid charging stock of dissolution are injected in tank 16, the data control that processor 21 is detected according to temperature sensor 19 adds
Accurately controlling to the temperature change in reaction process is realized in the work of hot plate 18, and after the reaction was completed, loudspeaker 24 issues prompt
Sound, the good mother liquor of simultaneous reactions flow into compounding tank 1, compound and additive is added in tank 1, and the second agitating device of starting is stirred
Work.
The above content is the further descriptions done in conjunction with specific preferred embodiment to the utility model, cannot
Assert that specific embodiment of the present utility model is only limitted to this, for the utility model person of an ordinary skill in the technical field
For, under the premise of not departing from the utility model, several simple deduction or replace can also be made, all shall be regarded as belonging to
The utility model determines scope of patent protection by the claims submitted.
Claims (4)
1. a kind of polycarboxylate water-reducer automatic production line, which is characterized in that including feed system, reaction system and compounding tank
(1), the feed system is connected by the first pipeline (2) with the reaction system, and the reaction system passes through the
Two pipelines (3) are connected with the tank (1) that compounds;The feed system includes solid storage tank (4), liquid storage groove (5), molten
Slot (6) and mixer (7) are solved, described solid storage tank (4) bottom is provided with pressure sensor (8) and control valve (9), described
Control valve (9) is connected by the first conveying pipeline (10) with the dissolving tank (6), and the dissolving tank (6) is provided with into water
Pipe (11) and the first solenoid valve (12), the dissolving tank (6) are internally provided with the first liquid level sensor (13), the dissolution
The outlet of slot (6) is connected with the mixer (7), is provided with the second liquid level sensor in the liquid storage groove (5)
(14), the liquid storage groove (5) is connected with the mixer (7);Third liquid level is provided in the mixer (7)
Sensor (15);The reaction system includes the reactor tank (16) being connected and control cabinet (17), the reactor tank (16)
Bottom is provided with heating plate (18), and the reactor tank (16) is internally provided with temperature sensor (19) and the first agitating device
(20), the control cabinet (17) includes processor (21) and operation panel (22), and the operation panel (22) includes display
Shield (23) and loudspeaker (24);The second agitating device (25) are provided in the compounding tank (1);First pipeline (2)
On be provided with first flowmeter (26), the side of the first flowmeter (26) is provided with second solenoid valve (27);Described
It is provided on second pipeline (3) second flowmeter (28), the side of the second flowmeter (28) is provided with third solenoid valve
(29).
2. a kind of polycarboxylate water-reducer automatic production line according to claim 1, which is characterized in that the reactor tank
(16) observation window (30) are provided on.
3. a kind of polycarboxylate water-reducer automatic production line according to claim 1, which is characterized in that the control valve
It (9) include baffle, the baffle two sides are provided with electronic sliding block, and the processor is electrically connected with the electronic sliding block.
4. a kind of polycarboxylate water-reducer automatic production line according to claim 1, which is characterized in that the processor
(21) with the operation panel (22), loudspeaker (24), heating plate (18), temperature sensor (19), the first liquid level sensor
(13), the second liquid level sensor (14), third liquid level sensor (15), the first solenoid valve (12), second solenoid valve (27), third
Solenoid valve (29), first flowmeter (26), second flowmeter (28) electrical connection.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112058159A (en) * | 2020-08-25 | 2020-12-11 | 西北民族大学 | Automatic hydrogel production line and method |
CN112619511A (en) * | 2020-12-01 | 2021-04-09 | 机械工业第九设计研究院有限公司 | Mixed slurry for constructional engineering and preparation process thereof |
CN113351100A (en) * | 2021-04-21 | 2021-09-07 | 淮南北新建材有限公司 | Preparation facilities of gypsum board water-reducing agent |
-
2019
- 2019-01-31 CN CN201920175247.5U patent/CN209715089U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112058159A (en) * | 2020-08-25 | 2020-12-11 | 西北民族大学 | Automatic hydrogel production line and method |
CN112058159B (en) * | 2020-08-25 | 2023-04-18 | 西北民族大学 | Automatic hydrogel production line and method |
CN112619511A (en) * | 2020-12-01 | 2021-04-09 | 机械工业第九设计研究院有限公司 | Mixed slurry for constructional engineering and preparation process thereof |
CN113351100A (en) * | 2021-04-21 | 2021-09-07 | 淮南北新建材有限公司 | Preparation facilities of gypsum board water-reducing agent |
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