CN209708718U - A kind of pair twister of network production line - Google Patents

A kind of pair twister of network production line Download PDF

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CN209708718U
CN209708718U CN201920006331.4U CN201920006331U CN209708718U CN 209708718 U CN209708718 U CN 209708718U CN 201920006331 U CN201920006331 U CN 201920006331U CN 209708718 U CN209708718 U CN 209708718U
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wheel
wire
production line
network
pair
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魏志明
李恒兵
祝宜军
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Anhui Shenlian Optoelectronics Co ltd
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Anhui Shenlian Communication Co Ltd
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Abstract

The utility model relates to a kind of pair twisters of network production line, including master control electronic box, master control electronic box bottom is connected with line storage wheel by motor, line storage wheel side is connected with the synchronizing wheel on twisted wire platform by twisting mechanism, grid line in synchronizing wheel passes through twisting mechanism and extends on ureeling barrel, ureeling barrel one end is connected with coiler by rotary shaft, the full porcelain guide wheel being connected with grid line is equipped between coiler and ureeling barrel, metallic channel compatible with full porcelain guide wheel is equipped in full porcelain guide wheel, twisting mechanism includes fixed wheel disc, fixed wheel disc outer wall two sides are respectively arranged with lateral adjustments bar and vertical adjustment bar, movable wheel disc is installed between lateral adjustments bar and vertical adjustment bar, movable wheel disc bottom end side be equipped be connected with fixed wheel disc to turntable, protection chain is connected with by buffer shaft to turntable side.The utility model has the advantages that the utility model safety and stability, working efficiency are improved, high degree of automation, synchronous effect and control precision are good.

Description

一种网络生产线的对绞机A twisting machine for a network production line

技术领域technical field

本实用新型涉及网络线加工装置技术领域,具体一种网络生产线的对绞机。The utility model relates to the technical field of network wire processing devices, in particular to a twisting machine for a network production line.

背景技术Background technique

对绞机是一种应用于高频数据电缆线绞合的电线电缆设备,使多根单支导体扭成一股,达到线材的工艺要求。对绞机一般可分为自动高速对绞机和三节距高速对绞机两种。其中自动高速对绞机较为普遍。三节距高速对绞机则在传统的退扭对绞装置的基础上,产量显著增加30%以上,是5类/6类/7类局域网数据电缆的绞对工艺上的最佳设备。The twisting machine is a kind of wire and cable equipment used in the twisting of high-frequency data cables, so that multiple single conductors are twisted into one strand to meet the technical requirements of the wire. Pair twisting machines can generally be divided into two types: automatic high-speed twisting machine and three-pitch high-speed twisting machine. Among them, the automatic high-speed twisting machine is more common. The three-pitch high-speed twisting machine is based on the traditional back-twisting twisting device, and the output is significantly increased by more than 30%. It is the best equipment for the twisting process of Category 5/6/7 LAN data cables.

网络线由于单个组成结构较为细小,对于绞接时张力的精度要求高、从而保证绞接线的质量,现有的网络生产线对绞机自动化程度不够高,收线时容易散开且甚至容易发生断开,不能够保证绞线的同步效果,同时影响到人员的安全,从而降低了产品的包装质量。Due to the relatively small individual structure of the network cable, the precision of the tension during splicing is high, so as to ensure the quality of the twisted cable. The existing network production line is not sufficiently automated for the twisting machine, and it is easy to scatter and even break when it is taken up. Open, can not guarantee the synchronization effect of twisted wires, while affecting the safety of personnel, thereby reducing the packaging quality of the product.

实用新型内容Utility model content

本实用新型目的是提供一种网络生产线的对绞机,提供一种自动化程度高、同步效果好和安全稳定网络生产线的对绞机。The purpose of the utility model is to provide a twisting machine for a network production line, and provide a pair twisting machine for a network production line with high degree of automation, good synchronization effect, safety and stability.

为了实现以上目的,本实用新型采用的技术方案为:一种网络生产线的对绞机,包括主控电箱、绞线机构、同步轮、放线筒和收卷器,所述主控电箱底部通过电机连接有储线轮,所述储线轮一侧通过所述绞线机构连接有位于绞线平台上所述的同步轮,所述同步轮上的网络线穿过所述绞线机构并延伸至所述放线筒上,所述放线筒一端通过旋转轴连接有所述收卷器,所述收卷器和所述放线筒之间设有与网络线相连接的全瓷导轮,所述全瓷导轮内设有与所述全瓷导轮相适配的导线槽,所述绞线机构包括固定轮盘,所述固定轮盘外壁两侧分别设置有横向调节杆和纵向调节杆,所述横向调节杆和所述纵向调节杆之间安装有活动轮盘,所述活动轮盘底端一侧设有与所述固定轮盘相连接的对绞架,所述对绞架一侧通过缓冲轴连接有防护链条,所述防护链条一端设有位于所述活动轮盘下方的套环。In order to achieve the above purpose, the technical solution adopted by the utility model is: a twisting machine for a network production line, including a main control electric box, a twisting mechanism, a synchronous wheel, a pay-off barrel and a winder, and the main control electric box The bottom is connected with a wire storage wheel through a motor, and one side of the wire storage wheel is connected with the synchronous wheel on the wire stranding platform through the wire stranding mechanism, and the network wire on the synchronous wheel passes through the wire stranding mechanism and extend to the pay-off cylinder, one end of the pay-off cylinder is connected to the reel through a rotating shaft, and an all-ceramic wire connected to the network line is provided between the reel and the pay-off cylinder. Guide wheel, the all-ceramic guide wheel is provided with a wire groove matching the all-ceramic guide wheel, the twisting mechanism includes a fixed wheel, and the two sides of the outer wall of the fixed wheel are respectively provided with horizontal adjustment rods and a longitudinal adjustment rod, a movable wheel is installed between the horizontal adjustment rod and the longitudinal adjustment rod, and a pair of gallows connected with the fixed wheel is provided on one side of the bottom of the movable wheel. One side of the gallows is connected with a protective chain through a buffer shaft, and one end of the protective chain is provided with a collar located below the movable wheel.

进一步的,所述主控电箱顶部设有位于所述电机上方的推杆。Further, the top of the main control electrical box is provided with a push rod above the motor.

进一步的,所述收卷器外壁上安装有与所述全瓷导轮相连接的手动转柄。Further, a manual handle connected to the all-ceramic guide wheel is installed on the outer wall of the retractor.

进一步的,所述导线槽内壁上的槽宽根据网络线厚度而设置有调节安装孔。Further, the groove width on the inner wall of the wire groove is provided with adjustment installation holes according to the thickness of the network wires.

进一步的,所述导线槽一端设有与所述收卷器相连接的吹风机。Further, a blower connected to the retractor is provided at one end of the wire trough.

进一步的,所述对绞架和所述套环外部均置于防护门中。Further, both the pair of gallows and the outside of the collar are placed in the protective door.

本实用新型的技术效果在于:主控电箱通过电机将网络线输送到绞线机构进行加工,再通过放线筒上的收卷器进行收集,横向调节杆和纵向调节杆配合对绞架上的套环,可以对网络线进行绞接前的位置对准,以此保证对接工作的正常进行,固定轮盘和活动轮盘上的对绞架再进行绞接工作,缓冲轴连接的防护链条可以防止网线之间作用力过大起到缓冲效果,同时装置发生卡线现象时,也可以通过手动转柄达到退扭的作用,这样的网络生产线对绞机大大提高了使用性能,工作稳定,自动化程度高,同步效果和控制精度好。The technical effect of the utility model is that: the main control electric box transports the network wires to the stranding mechanism through the motor for processing, and then collects them through the winder on the pay-off drum, and the horizontal adjustment rod and the longitudinal adjustment rod cooperate to adjust the wires on the gallows. The collar can be used to align the position of the network cable before splicing, so as to ensure the normal operation of the butt joint. The double winch on the fixed wheel and the movable wheel can be spliced again. The protective chain connected to the buffer shaft can prevent The force between the network cables is too large to play a buffering effect. At the same time, when the device is stuck, it can also be twisted manually by turning the handle. Such a network production line has greatly improved the performance, stable work, and automation. High, good synchronization effect and control precision.

附图说明Description of drawings

图1为本实用新型网络生产线的对绞机的结构示意图;Fig. 1 is the structural representation of the twisting machine of network production line of the present invention;

图2为本实用新型绞线机构的示意图。Fig. 2 is a schematic diagram of the twisting mechanism of the present invention.

附图标记:1-主控电箱;2-绞线机构;3-同步轮;4-放线筒;5-收卷器; 6-电机;7-储线轮;8-绞线平台;9-旋转轴;10-全瓷导轮;11-导线槽;12-固定轮盘;13-横向调节杆;14-纵向调节杆;15-活动轮盘;16-对绞架;17-缓冲轴;18-防护链条;19-套环;20-推杆;21-手动转柄;22-安装孔;23-吹风机; 24-防护门。Reference signs: 1-main control electric box; 2-strand wire mechanism; 3-synchronous wheel; 4-pay-off barrel; 5-winder; 6-motor; 7-storage wheel; 8-strand wire platform; 9-rotary shaft; 10-all-ceramic guide wheel; 11-wire groove; 12-fixed wheel; 13-horizontal adjustment rod; 14-longitudinal adjustment rod; 15-movable wheel; 16-pair gallows; 17-buffer shaft ; 18-protective chain; 19-collar; 20-push rod; 21-manual handle; 22-installation hole; 23-hair dryer; 24-protective door.

具体实施方式Detailed ways

参照附图1-2,一种网络生产线的对绞机,包括主控电箱1、绞线机构2、同步轮3、放线筒4和收卷器5,所述主控电箱1底部通过电机6连接有储线轮 7,所述储线轮7一侧通过所述绞线机构2连接有位于绞线平台8上所述的同步轮3,所述同步轮3上的网络线穿过所述绞线机构2并延伸至所述放线筒4上,所述放线筒4一端通过旋转轴9连接有所述收卷器5,所述收卷器5和所述放线筒4之间设有与网络线相连接的全瓷导轮10,所述全瓷导轮10内设有与所述全瓷导轮10相适配的导线槽11,所述绞线机构2包括固定轮盘12,所述固定轮盘12外壁两侧分别设置有横向调节杆13和纵向调节杆14,所述横向调节杆13 和所述纵向调节杆14之间安装有活动轮盘15,所述活动轮盘15底端一侧设有与所述固定轮盘12相连接的对绞架16,所述对绞架16一侧通过缓冲轴17连接有防护链条18,所述防护链条18一端设有位于所述活动轮盘15下方的套环19。With reference to accompanying drawing 1-2, a pair twisting machine of network production line, comprises main control electric box 1, twisted wire mechanism 2, synchronous wheel 3, pay-off cylinder 4 and reel 5, and the bottom of described main control electric box 1 The wire storage wheel 7 is connected with the motor 6, and one side of the wire storage wheel 7 is connected with the synchronous wheel 3 positioned on the stranded wire platform 8 through the wire stranding mechanism 2, and the network wire on the synchronous wheel 3 passes through Pass through the stranding mechanism 2 and extend to the pay-off cylinder 4, one end of the pay-off cylinder 4 is connected with the reel 5 through a rotating shaft 9, the reel 5 and the pay-off cylinder 4 is provided with an all-ceramic guide wheel 10 connected to the network line, and the all-ceramic guide wheel 10 is provided with a wire groove 11 suitable for the all-ceramic guide wheel 10, and the twisted wire mechanism 2 includes Fixed wheel 12, the two sides of the outer wall of the fixed wheel 12 are respectively provided with a horizontal adjustment rod 13 and a longitudinal adjustment rod 14, and a movable wheel 15 is installed between the horizontal adjustment rod 13 and the longitudinal adjustment rod 14. One side of the bottom end of the movable wheel 15 is provided with a pair of gallows 16 connected with the fixed wheel 12, and one side of the pair of gallows 16 is connected with a protective chain 18 through a buffer shaft 17, and one end of the protective chain 18 is provided with A collar 19 located below the movable wheel 15 .

优选的,主控电箱1通过电机6将网络线输送到绞线机构2进行加工,再通过放线筒4上的收卷器5进行收集,横向调节杆13和纵向调节杆14配合对绞架16上的套环19,可以对网络线进行绞接前的位置对准,以此保证对接工作的正常进行,固定轮盘12和活动轮盘15上的对绞架16再进行绞接工作,缓冲轴17连接的防护链条18可以防止网线之间作用力过大起到缓冲效果,同时装置发生卡线现象时,也可以通过手动转柄21达到退扭的作用,这样的网络生产线对绞机大大提高了使用性能,工作稳定,自动化程度高,同步效果和控制精度好。Preferably, the main control electrical box 1 transports the network wires to the stranding mechanism 2 through the motor 6 for processing, and then collects them through the reel 5 on the pay-off drum 4, and the horizontal adjustment rod 13 and the longitudinal adjustment rod 14 are matched to the gallows. The collar 19 on the 16 can align the position of the network cable before splicing, so as to ensure the normal operation of the docking work, and then splice the gallows 16 on the fixed wheel 12 and the movable wheel 15 to buffer The protective chain 18 connected to the shaft 17 can prevent excessive force between the network cables and play a buffering effect. At the same time, when the device is stuck, it can also be reversed by manually turning the handle 21. Such a network production line has a large impact on the twisting machine. The performance is improved, the work is stable, the degree of automation is high, and the synchronization effect and control precision are good.

优选的,所述主控电箱1顶部设有位于所述电机6上方的推杆20。Preferably, the top of the main control electrical box 1 is provided with a push rod 20 above the motor 6 .

优选的,所述收卷器5外壁上安装有与所述全瓷导轮10相连接的手动转柄 21。Preferably, a manual handle 21 connected to the all-ceramic guide wheel 10 is installed on the outer wall of the reel 5 .

优选的,所述导线槽11内壁上的槽宽根据网络线厚度而设置有调节安装孔 22,调节安装孔22的设置可以调节导线槽11内的槽宽,从而符合不同的网络线的收卷工作。Preferably, the groove width on the inner wall of the wire groove 11 is provided with an adjustment installation hole 22 according to the thickness of the network wire, and the setting of the adjustment installation hole 22 can adjust the groove width in the wire groove 11, thereby complying with the winding of different network wires Work.

优选的,所述导线槽11一端设有与所述收卷器5相连接的吹风机23。Preferably, a blower 23 connected to the reel 5 is provided at one end of the wire guide 11 .

优选的,所述对绞架16和所述套环19外部均置于防护门24中。Preferably, the pair of gallows 16 and the outside of the collar 19 are both placed in the protective door 24 .

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principle of the utility model. There will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope required by the utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种网络生产线的对绞机,其特征在于,包括主控电箱(1)、绞线机构(2)、同步轮(3)、放线筒(4)和收卷器(5),所述主控电箱(1)底部通过电机(6)连接有储线轮(7),所述储线轮(7)一侧通过所述绞线机构(2)连接有位于绞线平台(8)上所述的同步轮(3),所述同步轮(3)上的网络线穿过所述绞线机构(2)并延伸至所述放线筒(4)上,所述放线筒(4)一端通过旋转轴(9)连接有所述收卷器(5),所述收卷器(5)和所述放线筒(4)之间设有与网络线相连接的全瓷导轮(10),所述全瓷导轮(10)内设有与所述全瓷导轮(10)相适配的导线槽(11),所述绞线机构(2)包括固定轮盘(12),所述固定轮盘(12)外壁两侧分别设置有横向调节杆(13)和纵向调节杆(14),所述横向调节杆(13)和所述纵向调节杆(14)之间安装有活动轮盘(15),所述活动轮盘(15)底端一侧设有与所述固定轮盘(12)相连接的对绞架(16),所述对绞架(16)一侧通过缓冲轴(17)连接有防护链条(18),所述防护链条(18)一端设有位于所述活动轮盘(15)下方的套环(19)。1. A twisting machine for a network production line, characterized in that it comprises a main control electric box (1), a twisting mechanism (2), a synchronous wheel (3), a pay-off cylinder (4) and a winder (5) , the bottom of the main control electric box (1) is connected with a wire storage wheel (7) through a motor (6), and one side of the wire storage wheel (7) is connected with a (8) The synchronous wheel (3) described above, the network wire on the synchronous wheel (3) passes through the twisted wire mechanism (2) and extends to the pay-off barrel (4), the release One end of the wire drum (4) is connected to the reel (5) through a rotating shaft (9), and a reel (5) connected to the network cable is provided between the reel (5) and the pay-off drum (4). An all-ceramic guide wheel (10), the all-ceramic guide wheel (10) is provided with a wire groove (11) suitable for the all-ceramic guide wheel (10), and the twisted wire mechanism (2) includes a fixed Wheel (12), the two sides of the outer wall of the fixed wheel (12) are respectively provided with horizontal adjustment rods (13) and longitudinal adjustment rods (14), the horizontal adjustment rods (13) and the longitudinal adjustment rods (14 ) between movable wheels (15), one side of the bottom of the movable wheels (15) is provided with a pair of gallows (16) connected with the fixed wheels (12), and the pair of winches (16) ) one side is connected with a protective chain (18) through a buffer shaft (17), and one end of the protective chain (18) is provided with a collar (19) positioned below the movable wheel (15). 2.根据权利要求1所述的一种网络生产线的对绞机,其特征在于,所述主控电箱(1)顶部设有位于所述电机(6)上方的推杆(20)。2. A pair twisting machine for a network production line according to claim 1, characterized in that a push rod (20) located above the motor (6) is provided on the top of the main control electrical box (1). 3.根据权利要求1所述的一种网络生产线的对绞机,其特征在于,所述收卷器(5)外壁上安装有与所述全瓷导轮(10)相连接的手动转柄(21)。3. The twisting machine of a network production line according to claim 1, characterized in that a manual handle connected to the all-ceramic guide wheel (10) is installed on the outer wall of the winder (5) (twenty one). 4.根据权利要求1所述的一种网络生产线的对绞机,其特征在于,所述导线槽(11)内壁上的槽宽根据网络线厚度而设置有调节安装孔(22)。4. A twisting machine for a network production line according to claim 1, characterized in that, the groove width on the inner wall of the wire groove (11) is provided with an adjustment installation hole (22) according to the thickness of the network wire. 5.根据权利要求4所述的一种网络生产线的对绞机,其特征在于,所述导线槽(11)一端设有与所述收卷器(5)相连接的吹风机(23)。5. The twisting machine of a network production line according to claim 4, characterized in that, one end of the wire groove (11) is provided with a blower (23) connected to the winder (5). 6.根据权利要求1所述的一种网络生产线的对绞机,其特征在于,所述对绞架(16)和所述套环(19)外部均置于防护门(24)中。6. A pair twisting machine for a network production line according to claim 1, characterized in that, the outside of the pair gallows (16) and the collar (19) are placed in a protective door (24).
CN201920006331.4U 2019-01-03 2019-01-03 A kind of pair twister of network production line Active CN209708718U (en)

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