CN209707969U - The intelligence control system of rice mill, rice mill - Google Patents
The intelligence control system of rice mill, rice mill Download PDFInfo
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- CN209707969U CN209707969U CN201920674184.8U CN201920674184U CN209707969U CN 209707969 U CN209707969 U CN 209707969U CN 201920674184 U CN201920674184 U CN 201920674184U CN 209707969 U CN209707969 U CN 209707969U
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- rice mill
- controller
- control system
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Abstract
The utility model discloses a kind of intelligence control system of rice mill and using the rice mill of the intelligence control system.The intelligence control system of the rice mill of the utility model and the rice mill for using the control system, the indoor rice quantity of pearling is detected indirectly in turn using the operating current of current sensor detection main motor, service load etc., then controller controls the revolving speed of auger motor according to the testing result of current sensor accordingly to adjust inlet amount, realize the automation control of rice mill charging, not only increase rice processing efficiency, and ensure that the rice processed has good pearling effect, it realizes and the precision of processing rice is carried out accurately, automatically adjustment.
Description
Technical field
The utility model relates to rice mill control technology fields, particularly, are related to a kind of intelligence control system of rice mill,
In addition, relating particularly to the rice mill using above-mentioned intelligence control system.
Background technique
Husk rice is process particularly important in rice process, and the quality of husk rice effect directly affects the matter of finished product rice
Amount.Existing rice mill is all to adopt to change inlet amount manually to control the indoor rice number of pearling during the work time
The pressure door at discharging gate is measured and manually adjusted to improve the pearling effect of rice, cannot achieve automation control, and pearling
Effect is poor, and accurate, automatically adjustment can not be realized to the precision of processing rice.
Utility model content
The utility model provides a kind of intelligence control system of rice mill, rice mill, is adopted with solving existing rice mill
It cannot achieve the technical problem of the pearling effect difference of automation control, rice existing for the mode fed manually.
One aspect according to the present utility model provides a kind of intelligence control system of rice mill, for rice mill reality
Existing automation control, the current sensor of the operating current including the main motor for detecting rice mill, for controlling rice mill
The auger motor of inlet amount, for according to the testing result of current sensor control auger motor revolving speed controller;It is described
Current sensor and auger motor are connect with controller.
It further, further include the pressure door folding for being connect with the controller and being used to control in the discharging gate of rice mill
The decelerating motor of size, the controller are also used to when current sensor detects the operating current of main motor more than upper limit value
Control decelerating motor quickly opens the pressure door of discharging gate.
It further, further include the whiteness detection for connecting and be used to detect rice mill discharging degree of whiteness with the controller
Instrument, the controller are also used to control the working condition of decelerating motor according to the testing result of whiteness detector to control pressure door
Folding size.
It further, further include the level sensor being arranged in the feed hopper of rice mill, the level sensor and institute
It states controller to connect and be used to detect whether have material in feed hopper, the controller is also used to the detection according to level sensor
As a result control auger motor opens work or stops working.
It further, further include the radio communication mold for connecting and being used for communicate to connect with remote terminal with the controller
Block.
Further, further include the wind network system being connect with the suction chaff device interface of rice mill, connect simultaneously with the controller
For being passed through the spray wind blower of air in the whitening chamber to rice mill, the wind network system includes that Asta-3746 deduster, pulse remove
Dirt device and air-out blower fan, the Asta-3746 deduster are connect with chaff device interface is inhaled, and the pulse dust collector is removed with Asta-3746 respectively
Dirt device is connected with air-out blower fan, the spray wind blower, Asta-3746 deduster, pulse dust collector and air-out blower fan with the control
Device connection.
Further, the controller is also connect with the main motor of rice mill, and the controller is also used to control spray wind wind
Machine, Asta-3746 deduster, pulse dust collector, air-out blower fan, the power-up sequence of auger motor and main motor and shutdown sequence.
It further, further include connecting and being used for carry out manual operation with the controller and show the touch screen of information.
It further, further include alarm module for being connect with the controller, the controller is also used in electric current
Sensor detects that control alarm module issues warning reminding when the operating current of main motor is more than upper limit value.
The utility model also provides a kind of rice mill, using intelligence control system as described above.
The utility model has the following beneficial effects:
The intelligence control system of the rice mill of the utility model, using current sensor detection main motor operating current into
And the indoor rice quantity of pearling, service load are detected indirectly etc., then controller is according to the detection knot of current sensor
Fruit controls the revolving speed of auger motor accordingly to adjust inlet amount, realizes the automation control of rice mill charging, not only improves
Rice processing efficiency, and ensure that the rice processed has good pearling effect, it realizes to processing rice
Accurate, automatically adjustment that precision carries out.
Other than objects, features and advantages described above, there are also other purposes, feature and excellent for the utility model
Point.Below with reference to figure, the utility model is described in further detail.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide a further understanding of the present invention, the utility model
Illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model.In attached drawing
In:
Fig. 1 is the modular structure schematic diagram of the intelligence control system of the rice mill of the preferred embodiment in the utility model.
Fig. 2 is schematic diagram of the rice mill of the preferred embodiment in the utility model under first angle.
Fig. 3 is the schematic diagram of the rice mill of the preferred embodiment in the utility model under a second angle.
Fig. 4 is the rice mill of the preferred embodiment in the utility model and the schematic diagram that wind network system is connect.
Drawing reference numeral explanation:
1, auger motor;2, feeding packing auger;3, feed hopper;4, touch screen;5, discharging gate;6, decelerating motor;8, wind wind is sprayed
Machine;9, main motor;10, chaff device interface is inhaled;11, controller;12, level sensor;13, current sensor;14, whiteness detects
Instrument;15, Asta-3746 deduster;16, pulse dust collector;17, air-out blower fan;18, wireless communication module.
Specific embodiment
The embodiments of the present invention are described in detail below in conjunction with attached drawing, but the utility model can be by following
The multitude of different ways for limiting and covering is implemented.
As shown in Figure 1, Figure 2 and Figure 3, the preferred embodiment of the utility model provides a kind of intelligent control system of rice mill
System, for realizing automation control to rice mill, the pearling effect of rice is good, may be implemented to realize the precision of processing rice quasi-
Really, it automatically adjusts.The intelligence control system of the rice mill includes controller 11, current sensor 13 and auger motor 1, institute
It states current sensor 13 and auger motor 1 is connect with controller 11.The auger motor 1 is for driving the charging of rice mill to twist
Dragon 2, the revolving speed of auger motor 1 is faster, and the revolving speed of feeding packing auger 2 is also faster, so that inlet amount is bigger.The current sensor 13
For detecting the operating current of the main motor 9 of rice mill, main motor 9 is used to provide power, main motor 9 to the whitening chamber of rice mill
Operating current represent that the indoor rice quantity of pearling is more, and service load is bigger more greatly.The current sensor 13 detects
After the operating current of the main motor 9 arrived, feedback signal transmission is generated to controller 11, the feedback signal based on the received of controller 11
The revolving speed of auger motor 1 is controlled, to achieve the purpose that the inlet amount for automatically controlling rice mill.For example, working as current sensor 13
When detecting that the operating current of main motor 9 is less than lower limit value, controller 11 controls auger motor 1 and improves revolving speed to increase rice mill
Inlet amount, improve rice processing efficiency;When current sensor 13 detects the operating current of main motor 9 close to upper limit value
When, controller 11, which controls auger motor 1, reduces revolving speed to reduce the inlet amount of rice mill, it is ensured that processes the pearling effect of rice
Fruit.The controller 11 is PLC controller.
The intelligence control system of the rice mill of the utility model detects the work electricity of main motor 9 using current sensor 13
Flow into and detect the indoor rice quantity of pearling, service load indirectly etc., then controller 11 is according to current sensor 13
Testing result control auger motor 1 revolving speed accordingly to adjust inlet amount, realize rice mill charging automation control,
Rice processing efficiency is not only increased, and ensures that the rice that processes has good pearling effect, is realized to adding
Accurate, automatically adjustment that the precision of work rice carries out.
It is appreciated that the intelligence control system of the rice mill further includes for controlling the pressure in the discharging gate 5 of rice mill
The rotary shaft end of pressure door is arranged in the decelerating motor 6 of the folding size of power door, the decelerating motor 6, when current sensor 13
When detecting that the operating current of main motor 9 is more than upper limit value, controller 11 controls decelerating motor 6 and quickly opens pressure door, with reality
Existing quickly discharging material prevents stifled machine, can play the role of protecting main motor 9.Preferably, the intelligent control of the rice mill
System further includes the whiteness detector 14 for detecting rice mill discharging degree of whiteness, the whiteness detector 14 and controller 11
Connection, the controller 11 control the working condition of decelerating motor 6 according to the testing result of whiteness detector 14 to control pressure
The folding size of door.For example, generating feedback signal transmission when whiteness detector 14 detects that degree of whiteness is lower to controller
11, feedback signal controls the opening degree that decelerating motor 6 reduces pressure door to controller 11 based on the received, to reduce load, from
And improve the whiteness of the rice processed;Feedback signal is generated when whiteness detector 14 detects that degree of whiteness is higher to pass
Controller 11 is transported to, feedback signal controls the opening degree that decelerating motor 6 increases pressure door to controller 11 based on the received, to increase
Load improves processing efficiency.
It is appreciated that the intelligence control system of the rice mill further includes level sensor 12, the level sensor 12
Connect with controller 11, the level sensor 12 be arranged in feed hopper 3 and in the feed hopper 3 for detecting rice mill whether
There is material, the controller 11 controls auger motor 1 according to the testing result of level sensor 12 and opens work or stopping work
Make.For example, controller 11 controls auger motor 1 and stops work when level sensor 12, which detects, does not have material in feed hopper 3
Make;When level sensor 12, which detects, has material in feed hopper 3, controller 11 controls auger motor 1 and opens work.By setting
Level sensor 12 is set to detect whether have material in feed hopper 3, and then controls the booting of auger motor 1 or shutdown, is not only realized
Automation control prevents auger motor 1 from dallying, and plays the role of power saving.
It is appreciated that the intelligence control system of the rice mill further includes the suction chaff device with rice mill in conjunction with shown in Fig. 4
Wind network system, the spray wind blower 8 for being passed through air in the whitening chamber to rice mill of the connection of interface 10, the wind network system packet
Asta-3746 deduster 15, pulse dust collector 16 and air-out blower fan 17 are included, the Asta-3746 deduster 15 connects with chaff device interface 10 is inhaled
It connects, the pulse dust collector 16 is connect with Asta-3746 deduster 15 and air-out blower fan 17 respectively, the air-out blower fan 17 and the external world
Connection.The top of whitening chamber is arranged in the spray wind blower 8, and wind is sprayed in the bottom inhaled chaff device interface 10 and whitening chamber is arranged in
Blower 8 is passed through air into whitening chamber from top, to reinforce the mobility of the indoor rice of pearling, improves the pearling effect of rice
Fruit, the indoor rice shell of pearling are sucked out at suction chaff device interface 10 by air-out blower fan 17, successively pass through Asta-3746 deduster 15
Then air is discharged into the external world again, prevented to sky by the dustproof function with pulse dust collector 16 to filter out rice shell and dust
Gas pollutes.Also, the spray wind blower 8, Asta-3746 deduster 15, pulse dust collector 16 and air-out blower fan 17 with it is described
Controller 11 connects, and the controller 11 is also connect with main motor 9, and the controller 11 can also control spray wind blower 8, brake gram
Imperial deduster 15, pulse dust collector 16, air-out blower fan 17, the power-up sequence of main motor 9 and auger motor 1 and shutdown sequence, no
The problems such as only preventing stifled machine, dust pollution, and one-touch startup and shutdown may be implemented.
It is appreciated that the intelligence control system of the rice mill further includes connecting and being used for controller 11 and remote terminal
The working condition of rice mill can be transmitted to long-range end by the wireless communication module 18 of communication connection, the wireless communication module 18
End, in order to which user is remotely monitored.In addition, user can also remotely control the work shape of rice mill by remote terminal
State, such as long-range control rice mill booting or shutdown, the long-range inlet amount etc. for adjusting rice mill.The remote terminal is mobile whole
End or computer terminal, the wireless communication module 18 can be 2G module, 3G module, 4G module, 5G module, gsm module,
One of GPRS module, Wi-Fi module, RS232 module and RS485 module are a variety of.
It is appreciated that the intelligence control system of the rice mill further includes connecting with controller 11 and for manually being grasped
Make and the touch screen 4 of display information, the touch screen 4 are arranged on the shell of rice mill, user can be controlled by touch screen 4
Rice mill booting or shutdown, can also be arranged the inlet amount etc. of rice mill, in addition, touch screen 4 can also show the work of main motor 9
Make the information such as the revolving speed of electric current, auger motor 1.
Preferably, the intelligence control system of the rice mill further includes the alarm module connecting with the controller 11
(not shown), the controller 11 control report when current sensor 13 detects that the operating current of main motor 9 is more than upper limit value
Alert module issues warning reminding, and the mode that the alarm module issues warning reminding includes audible alarm, light warning or two
Person combines.
Preferably, the controller 11 is PLC controller, it include short for being carried out with mobile phone in the controller 11
Believe that the short message control module (not shown) of communication, the short message control module can read and write posting in PLC controller by short message
Storage so as to control controller 11 by way of sending short message by mobile phone, and then controls the working condition of rice mill.Example
Such as, when current sensor 13 detects the operating current of main motor 9 more than upper limit value, the short message control module sends short message
To the mobile phone of user to remind user, user can quickly open pressure door by sending the form control decelerating motor 6 of short message,
To carry out quickly discharging material.
In addition, the utility model also provides a kind of rice mill, intelligence control system as described above, the husk rice are used
Machine can be vertical sand-roll rice milling machine, vertical iron rod rice mill.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of intelligence control system of rice mill, for realizing automation control to rice mill, which is characterized in that
The current sensor (13) of operating current including the main motor (9) for detecting rice mill, for control rice mill into
The auger motor (1) of doses, for according to the testing result of current sensor (13) control auger motor (1) revolving speed control
Device (11);
The current sensor (13) and auger motor (1) are connect with controller (11).
2. the intelligence control system of rice mill as described in claim 1, which is characterized in that
It further include the pressure door folding size in the discharging gate (5) for connect with the controller (11) and be used to control rice mill
Decelerating motor (6), the controller (11) are also used to detect that the operating current of main motor (9) is more than in current sensor (13)
The pressure door that decelerating motor (6) quickly open discharging gate (5) is controlled when upper limit value.
3. the intelligence control system of rice mill as claimed in claim 2, which is characterized in that
It further include connecting and being used for the whiteness detector (14) for detecting rice mill discharging degree of whiteness with the controller (11), institute
Controller (11) is stated to be also used to control the working condition of decelerating motor (6) according to the testing result of whiteness detector (14) to control
The folding size of pressure door.
4. the intelligence control system of rice mill as described in claim 1, which is characterized in that
Further include the level sensor (12) being arranged in the feed hopper (3) of rice mill, the level sensor (12) with it is described
Controller (11) connects and for detecting whether have material in feed hopper (3), and the controller (11) is also used to be passed according to material position
Testing result control auger motor (1) of sensor (12) opens work or stops working.
5. the intelligence control system of rice mill as described in claim 1, which is characterized in that
It further include the wireless communication module (18) for being connect with the controller (11) and being used to communicate to connect with remote terminal.
6. the intelligence control system of rice mill as described in claim 1, which is characterized in that
Further include the wind network system being connect with the suction chaff device interface (10) of rice mill, connect with the controller (11) and for
It is passed through the spray wind blower (8) of air in the whitening chamber of rice mill, the wind network system includes that Asta-3746 deduster (15), pulse remove
Dirt device (16) and air-out blower fan (17), the Asta-3746 deduster (15) connect with chaff device interface (10) are inhaled, the pulse dust removal
Device (16) is connect with Asta-3746 deduster (15) and air-out blower fan (17) respectively, the spray wind blower (8), Asta-3746 deduster
(15), pulse dust collector (16) and air-out blower fan (17) are connect with the controller (11).
7. the intelligence control system of rice mill as claimed in claim 6, which is characterized in that
The controller (11) also connect with the main motor of rice mill (9), and the controller (11) is also used to control spray wind blower
(8), the booting of Asta-3746 deduster (15), pulse dust collector (16), air-out blower fan (17), auger motor (1) and main motor (9)
Sequence and shutdown sequence.
8. the intelligence control system of rice mill as described in claim 1, which is characterized in that
It further include being connect with the controller (11) and for carrying out manual operation and showing the touch screen (4) of information.
9. the intelligence control system of rice mill as described in claim 1, which is characterized in that
It further include the alarm module for being connect with the controller (11), the controller (11) is also used in current sensor
(13) control alarm module issues warning reminding when the operating current for detecting main motor (9) is more than upper limit value.
10. a kind of rice mill, which is characterized in that use intelligence control system as described in any one of claims 1 to 9.
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Cited By (1)
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CN115007246A (en) * | 2021-03-03 | 2022-09-06 | 麦稻智慧粮食有限公司 | Automatic system of milling |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115007246A (en) * | 2021-03-03 | 2022-09-06 | 麦稻智慧粮食有限公司 | Automatic system of milling |
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