CN209706545U - A rotary kiln end face sealing structure - Google Patents
A rotary kiln end face sealing structure Download PDFInfo
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- CN209706545U CN209706545U CN201920422319.1U CN201920422319U CN209706545U CN 209706545 U CN209706545 U CN 209706545U CN 201920422319 U CN201920422319 U CN 201920422319U CN 209706545 U CN209706545 U CN 209706545U
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- 238000007789 sealing Methods 0.000 title claims abstract description 74
- 230000003068 static effect Effects 0.000 claims abstract description 23
- 238000012856 packing Methods 0.000 claims abstract description 16
- 238000003780 insertion Methods 0.000 claims abstract description 8
- 230000037431 insertion Effects 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及回转窑技术领域,尤其涉及一种回转窑端面密封结构。The utility model relates to the technical field of a rotary kiln, in particular to an end face sealing structure of a rotary kiln.
背景技术Background technique
回转窑是化工行业中的常用设备。回转窑转动的窑体与窑尾罩体之间不可避免得存在着缝隙,为了阻止外界空气吸入回转窑内及防止窑内气体携带物料从窑尾罩处外泄,回转窑上需设置密封部件。回转窑的密封方式有很多种,但都存在不同程度的密封不严、漏风问题,尤其是当回转窑内部为正压气氛时,回转窑内的气体外泄会对空气造成污染,不能达到环保要求。回转窑的密封之所以会出现密封不严的问题,主要是因为现有的密封方式不能消除回转窑旋转时产生的径向偏摆误差。径向偏摆误差是由于回转窑在转动过程中倾斜安装的窑体存在较大的径向窜动及窑体在制造、安装、运转过程中自身形状误差产生的,其误差量达到15mm甚至更大。回转窑窑体在旋转过程中还会产生轴向窜动,导致密封部件受到大幅度的折弯变形,从而发生漏风。另外,回转窑窑体轴向和径向的窜动容易导致密封部件的破损率高,维修率高,维修难度大,增加了生产成本。Rotary kiln is a common equipment in the chemical industry. There is inevitably a gap between the rotating kiln body of the rotary kiln and the kiln tail cover. In order to prevent the outside air from being sucked into the rotary kiln and to prevent the gas in the kiln from carrying materials from the kiln tail cover, sealing parts are required on the rotary kiln. . There are many ways to seal the rotary kiln, but they all have different degrees of poor sealing and air leakage, especially when the inside of the rotary kiln is a positive pressure atmosphere, the gas leakage in the rotary kiln will pollute the air and cannot achieve environmental protection Require. The reason why the sealing of the rotary kiln is not tight is mainly because the existing sealing method cannot eliminate the radial deflection error generated when the rotary kiln rotates. The radial deflection error is caused by the large radial movement of the obliquely installed kiln body during the rotation of the rotary kiln and the shape error of the kiln body itself in the process of manufacturing, installation and operation, and the error amount reaches 15mm or even more. big. The kiln body of the rotary kiln will also produce axial movement during the rotation process, which will cause the sealing parts to be greatly bent and deformed, resulting in air leakage. In addition, the axial and radial movement of the rotary kiln body easily leads to high damage rate of sealing parts, high maintenance rate and difficulty in maintenance, which increases production costs.
实用新型内容Utility model content
为解决上述现有的技术问题,本实用新型提供了一种回转窑端面密封结构。In order to solve the above-mentioned existing technical problems, the utility model provides a rotary kiln end face sealing structure.
为实现上述目的,本实用新型提供如下技术方案:一种回转窑端面密封结构,包括静环组件和动环组件,所述静环组件包括至少两个静环;相邻两个静环组成一个U型密封腔室;静环组件的一侧设有滑动密封环;所述滑动密封环轴向滑动密封设于环形支架上;所述环形支架固定设于回转窑的窑尾罩上;所述动环组件包括动环;所述动环的数量与U型密封腔室数量一致;所述动环固定设于回转窑窑体外侧;动环环体插入与其相对应的U型密封腔室内;动环的插入端和与其相对应的U型密封腔室之间设有径向间隙;动环的两端面和与其相对的U型密封腔室侧面之间均设有第一填料密封环。In order to achieve the above purpose, the utility model provides the following technical solutions: a rotary kiln end face sealing structure, including a static ring assembly and a moving ring assembly, the static ring assembly includes at least two static rings; two adjacent static rings form a U-shaped sealing chamber; one side of the static ring assembly is provided with a sliding sealing ring; the sliding sealing ring is axially slidably sealed on the annular support; the annular support is fixed on the kiln tail cover of the rotary kiln; The moving ring assembly includes a moving ring; the number of the moving ring is consistent with the number of U-shaped sealed chambers; the moving ring is fixed on the outside of the rotary kiln body; the moving ring body is inserted into the corresponding U-shaped sealed chamber; A radial gap is provided between the insertion end of the moving ring and the corresponding U-shaped sealing chamber; first packing sealing rings are arranged between both ends of the moving ring and the side faces of the U-shaped sealing chamber opposite to it.
优选地,所述滑动密封环的外侧设有第二填料密封环;所述环形支架上设有U型凹槽;第二填料密封环的环体插入U型凹槽内;第二填料密封环的插入端外侧设有滑动密封张紧装置。Preferably, a second packing seal ring is provided on the outside of the sliding seal ring; a U-shaped groove is provided on the annular support; the ring body of the second packing seal ring is inserted into the U-shaped groove; the second packing seal ring There is a sliding seal tensioning device on the outside of the insertion end.
优选地,所述动环组件还包括动环法兰;动环法兰设于回转窑窑体外侧;动环通过动环固定螺栓固定在动环法兰上。Preferably, the moving ring assembly further includes a moving ring flange; the moving ring flange is arranged outside the kiln body of the rotary kiln; the moving ring is fixed on the moving ring flange by moving ring fixing bolts.
回转窑工作时,动环固定在窑体上随窑体运动并在U型密封腔室内旋转。动环的两端面与其相对应的U型密封腔室侧面组成密封面。径向间隙可以适应回转窑窑体旋转时产生的径向偏摆误差,将难以解决的径向偏摆误差转换为可控的端面偏摆误差,消除了密封部件因径向偏摆误差造成的漏风和磨损。滑动密封环通过第二填料密封环轴向滑动密封设于环形支架上,从而使得与滑动密封环固定连接的静环能够克服动环、静环间摩擦产生的使静环旋转的作用力并仅随回转窑的轴向窜动而滑动,消除回转窑转动时因轴向窜动对密封结构产生的不良影响,增强密封结构的密封性,延长密封结构的使用寿命。When the rotary kiln is working, the moving ring is fixed on the kiln body and moves with the kiln body and rotates in the U-shaped sealed chamber. The two ends of the moving ring and the corresponding sides of the U-shaped sealing chamber form a sealing surface. The radial gap can adapt to the radial deflection error generated when the rotary kiln body rotates, convert the difficult radial deflection error into a controllable end face deflection error, and eliminate the damage caused by the radial deflection error of the sealing parts Air leakage and wear and tear. The sliding sealing ring is axially slidably sealed on the ring support through the second packing sealing ring, so that the static ring fixedly connected with the sliding sealing ring can overcome the force of rotating the static ring caused by the friction between the moving ring and the static ring and only Sliding with the axial movement of the rotary kiln, it eliminates the adverse effect on the sealing structure caused by the axial movement when the rotary kiln rotates, enhances the sealing performance of the sealing structure, and prolongs the service life of the sealing structure.
本实用新型密封部件较少,结构简单,能够有效地解决回转窑旋转时产生的径向偏摆误差及轴向窜动而导致的漏风问题、对密封部件的磨损问题,显著地提高密封部件的密封可靠性,延长密封部件的使用寿命,为回转窑的工作可靠性提供了保证。The utility model has fewer sealing parts and simple structure, can effectively solve the problem of air leakage caused by radial deflection error and axial movement when the rotary kiln rotates, and the problem of wear and tear on the sealing parts, and significantly improves the sealing performance of the sealing parts. The sealing reliability prolongs the service life of the sealing parts and guarantees the working reliability of the rotary kiln.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1中A处放大示意图。FIG. 2 is an enlarged schematic diagram of point A in FIG. 1 .
图中:1U型凹槽、2滑动密封张紧装置、3静环、4环用螺栓、5环形支架、6滑动密封环、7动环、8动环法兰、9冷风罩、10第一填料密封环、11径向间隙、12第二填料密封环、13窑尾罩、14窑体。In the figure: 1 U-shaped groove, 2 sliding seal tensioning device, 3 static ring, 4 ring bolts, 5 ring bracket, 6 sliding sealing ring, 7 moving ring, 8 moving ring flange, 9 cold air cover, 10 first Packing sealing ring, 11 radial clearance, 12 second packing sealing ring, 13 kiln tail cover, 14 kiln body.
具体实施方式Detailed ways
下面结合附图进一步说明本实用新型的实施例。Further illustrate the embodiment of the present utility model below in conjunction with accompanying drawing.
参见图1-2,一种回转窑端面密封结构,包括静环组件和动环组件。所述静环组件包括两个静环3。两个静环3由两个环用螺栓4连接组成一个U型密封腔室。静环组件的一侧设有滑动密封环6。所述动环组件包括动环7和动环法兰8。动环法兰8固定设于回转窑窑体14的冷风罩9外侧。在具体实施时,动环法兰8可采用调整法兰。动环7通过动环固定螺栓固定在动环法兰8上。动环7环体插入U型密封腔室内。动环7的插入端与U型密封腔室之间设有径向间隙11。动环7的两端面与其相对的U型密封腔室侧面之间均设有第一填料密封环10。本实施例中第一填料密封环10采用柔性材料。回转窑工作时,动环7固定在窑体14上随窑体14运动并在U型密封腔室内旋转。动环7的两端面与其相对应的U型密封腔室侧面组成密封面。径向间隙11可以适应回转窑窑体14旋转时产生的径向偏摆误差,将难以解决的径向偏摆误差转换为可控的端面偏摆误差,消除了密封部件因径向偏摆误差造成的漏风和磨损。See Figure 1-2, a rotary kiln end face sealing structure, including a static ring assembly and a moving ring assembly. The static ring assembly includes two static rings 3 . The two static rings 3 are connected by two rings with bolts 4 to form a U-shaped sealed chamber. One side of the stationary ring assembly is provided with a sliding seal ring 6 . The moving ring assembly includes a moving ring 7 and a moving ring flange 8 . The movable ring flange 8 is fixedly arranged on the outside of the cold air cover 9 of the rotary kiln body 14 . In specific implementation, the moving ring flange 8 can be an adjusting flange. The moving ring 7 is fixed on the moving ring flange 8 through the moving ring fixing bolts. The 7-ring body of the moving ring is inserted into the U-shaped sealed chamber. A radial gap 11 is provided between the insertion end of the moving ring 7 and the U-shaped sealing chamber. First packing sealing rings 10 are provided between the two ends of the moving ring 7 and the opposite sides of the U-shaped sealing chamber. In this embodiment, the first packing sealing ring 10 is made of flexible material. When the rotary kiln is working, the moving ring 7 is fixed on the kiln body 14 and moves with the kiln body 14 and rotates in the U-shaped sealed chamber. The two end surfaces of the moving ring 7 and the corresponding sides of the U-shaped sealing chamber form a sealing surface. The radial gap 11 can adapt to the radial deflection error generated when the rotary kiln body 14 rotates, convert the difficult radial deflection error into a controllable end face deflection error, and eliminate the radial deflection error caused by the sealing parts. Air leakage and abrasion caused.
所述滑动密封环6的外侧设有第二填料密封环12。回转窑的窑尾罩13上固定设有环形支架5。所述环形支架5上设有U型凹槽1。第二填料密封环12的环体插入U型凹槽1内。第二填料密封环12的插入端外侧设有滑动密封张紧装置2(滑动密封张紧装置2为常用技术手段,不再详细描述)。滑动密封环6通过第二填料密封环12轴向滑动密封设于环形支架5上,从而使得与滑动密封环6固定连接的静环3能够克服动环7、静环3间摩擦产生的使静环3旋转的作用力并仅随回转窑的轴向窜动而滑动,消除回转窑转动时因轴向窜动对密封结构产生的不良影响,增强密封结构的密封性,延长密封结构的使用寿命。The outer side of the sliding sealing ring 6 is provided with a second packing sealing ring 12 . The kiln tail cover 13 of the rotary kiln is fixedly provided with an annular support 5 . The annular bracket 5 is provided with a U-shaped groove 1 . The ring body of the second packing sealing ring 12 is inserted into the U-shaped groove 1 . The outer side of the insertion end of the second packing sealing ring 12 is provided with a sliding seal tensioning device 2 (the sliding sealing tensioning device 2 is a common technical means, and will not be described in detail). The sliding sealing ring 6 is axially slidably sealed on the annular support 5 through the second packing sealing ring 12, so that the static ring 3 fixedly connected with the sliding sealing ring 6 can overcome the static friction caused by the friction between the moving ring 7 and the static ring 3. The rotating force of the ring 3 only slides with the axial movement of the rotary kiln, eliminating the adverse effect on the sealing structure caused by the axial movement when the rotary kiln rotates, enhancing the sealing performance of the sealing structure and prolonging the service life of the sealing structure .
本实施例的密封结构使机械加工组合件,其形状误差可控制在0.5mm范围内。The sealing structure of this embodiment enables the machining assembly, and its shape error can be controlled within the range of 0.5 mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920422319.1U CN209706545U (en) | 2019-03-31 | 2019-03-31 | A rotary kiln end face sealing structure |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920422319.1U CN209706545U (en) | 2019-03-31 | 2019-03-31 | A rotary kiln end face sealing structure |
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| CN209706545U true CN209706545U (en) | 2019-11-29 |
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| CN201920422319.1U Expired - Fee Related CN209706545U (en) | 2019-03-31 | 2019-03-31 | A rotary kiln end face sealing structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109764673A (en) * | 2019-03-31 | 2019-05-17 | 河南佰利联新材料有限公司 | A kind of rotary kiln end face seal structure |
| CN116888422A (en) * | 2023-05-16 | 2023-10-13 | 广东邦普循环科技有限公司 | Sealing device and rotary kiln |
-
2019
- 2019-03-31 CN CN201920422319.1U patent/CN209706545U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109764673A (en) * | 2019-03-31 | 2019-05-17 | 河南佰利联新材料有限公司 | A kind of rotary kiln end face seal structure |
| CN116888422A (en) * | 2023-05-16 | 2023-10-13 | 广东邦普循环科技有限公司 | Sealing device and rotary kiln |
| WO2024234281A1 (en) * | 2023-05-16 | 2024-11-21 | 广东邦普循环科技有限公司 | Sealing device and rotary kiln |
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