CN209705226U - A kind of adjustable gear of reference diameter - Google Patents
A kind of adjustable gear of reference diameter Download PDFInfo
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- CN209705226U CN209705226U CN201920128127.XU CN201920128127U CN209705226U CN 209705226 U CN209705226 U CN 209705226U CN 201920128127 U CN201920128127 U CN 201920128127U CN 209705226 U CN209705226 U CN 209705226U
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Abstract
Description
技术领域technical field
本实用新型涉及机械传动零件的技术领域,尤其是涉及一种分度圆直径可调的齿轮。The utility model relates to the technical field of mechanical transmission parts, in particular to a gear with adjustable pitch circle diameter.
背景技术Background technique
齿轮传动是机械传动中应用最为广泛的传动形式之一,主要用来传递两根转轴间的回转运动。与皮带-皮辊传动相比,齿轮传动更加精准,不会出现打滑的情况;与链条-链轮传动相比,齿轮传动能够承受的载荷更大。Gear transmission is one of the most widely used transmission forms in mechanical transmission, and it is mainly used to transmit the rotary motion between two rotating shafts. Compared with the belt-cot drive, the gear drive is more precise and does not slip; compared with the chain-sprocket drive, the gear drive can withstand a larger load.
目前,公告号为CN202992108U的中国专利公开了一种齿轮,它包括齿轮主体、设在齿轮中心的轴孔,所述的齿轮主体包括大半轮和小半轮,大半轮上设有卡槽,小半轮上设有突起,大半轮和小半轮由卡槽和突起固定连接。所述的小半轮具有两平行边,两平行边分别与轴孔相切。At present, the Chinese patent with the notification number CN202992108U discloses a gear, which includes a gear body and a shaft hole located at the center of the gear. The gear body includes a large half wheel and a small half wheel. Protrusions are arranged on the top, and the large half wheel and the small half wheel are fixedly connected by the card slot and the protrusion. The small half wheel has two parallel sides, and the two parallel sides are respectively tangent to the shaft hole.
上述中的现有技术方案存在以下缺陷:与大多数齿轮相同,这种齿轮的分度圆直径是固定的,其两两配合时,传动比始终保持不变。若要改变传动比,则往往需要将齿轮更换掉。一方面需要配备多个分度圆直径不同的齿轮,增加成本,另一方面,拆装齿轮时操作较为不便,增加了工作量。The above-mentioned existing technical solutions have the following defects: the same as most gears, the diameter of the pitch circle of this gear is fixed, and when two of them cooperate, the transmission ratio remains unchanged all the time. To change the transmission ratio, it is often necessary to replace the gears. On the one hand, it needs to be equipped with multiple gears with different pitch circle diameters, which increases the cost; on the other hand, it is inconvenient to operate when disassembling the gears, which increases the workload.
实用新型内容Utility model content
本实用新型的目的是提供一种分度圆直径可调的齿轮,其具有调节传动比时无需将其更换,可直接改变齿轮的分度圆直径,从而减少备用齿轮数量,并且能够免去拆装操作,减少工作量的效果。The purpose of this utility model is to provide a gear with adjustable index circle diameter, which can directly change the index circle diameter of the gear without replacing it when adjusting the transmission ratio, thereby reducing the number of spare gears and eliminating the need to disassemble Install operation, reduce the effect of workload.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the utility model is achieved through the following technical solutions:
一种分度圆直径可调的齿轮,其特征在于:包括与转轴配合的轴套、套设在轴套上的第一齿环、套设在第一齿环上的第二齿环和套设在第二齿环上的第三齿环,所述轴套上设有若干翼板和一块挡板,翼板环绕轴套设置,并与轴套平行,所述第一齿环的内侧壁上开设有与翼板滑动配合的第一花键槽,外侧壁上设有若干第一轮齿,所述第二齿环的内侧壁上开设有与第一轮齿滑动配合的第二花键槽,外侧壁上设有若干第二轮齿,所述第三齿环的内侧壁上开设有与第二轮齿滑动配合的第三花键槽,外侧壁上设有若干第三轮齿,所述挡板与轴套垂直,挡板上穿设有第一螺栓、第二螺栓和第三螺栓,所述第一螺栓、第二螺栓和第三螺栓均垂直于挡板设置,与挡板螺纹配合,并分别与第一齿环、第二齿环和第三齿轮转动连接。A gear with adjustable pitch circle diameter, characterized in that it includes a shaft sleeve matched with the rotating shaft, a first gear ring sleeved on the shaft sleeve, a second gear ring sleeved on the first gear ring, and a sleeve The third gear ring is arranged on the second gear ring. The shaft sleeve is provided with several wings and a baffle. The wings are arranged around the shaft sleeve and parallel to the shaft sleeve. The inner wall of the first gear ring There are first spline grooves for sliding fit with the wing plate on the top, a number of first gear teeth are set on the outer wall, and second spline grooves for sliding fit with the first gear teeth are opened on the inner wall of the second gear ring. The outer wall is provided with a number of second gear teeth, the inner wall of the third gear ring is provided with a third spline groove for sliding fit with the second gear teeth, and the outer wall is provided with a number of third gear teeth. The plate is perpendicular to the shaft sleeve, and the baffle plate is pierced with a first bolt, a second bolt and a third bolt, and the first bolt, the second bolt and the third bolt are all arranged perpendicular to the baffle plate, and are threadedly matched with the baffle plate, And they are respectively connected in rotation with the first gear ring, the second gear ring and the third gear.
通过采用上述技术方案,旋拧第一螺栓,将第一齿环顶出,在此过程中翼板在第一花键槽内滑动,第一轮齿暴露在外,可与其它齿轮啮合,此时该齿轮的分度圆直径最小;进一步旋拧第二螺栓,将第二齿环顶出,第二轮齿暴露在外,与其它齿轮啮合,此时该齿轮的分度圆直径增加;进一步旋拧第三螺栓,将第三齿环顶出,则该齿轮的分度圆直径达到最大值;调节传动比时无需将其更换,可直接改变齿轮的分度圆直径,从而减少备用齿轮数量,并且能够免去拆装操作,减少工作量。By adopting the above technical solution, the first bolt is screwed, and the first gear ring is pushed out. During this process, the wing plate slides in the first spline groove, and the first gear teeth are exposed to the outside and can be meshed with other gears. At this time, the The diameter of the pitch circle of the gear is the smallest; further screw the second bolt, the second gear ring is pushed out, the second gear teeth are exposed and meshed with other gears, at this time the pitch circle diameter of the gear increases; further screw the second gear Three bolts, push out the third gear ring, then the diameter of the index circle of the gear reaches the maximum; when adjusting the transmission ratio, there is no need to replace it, and the diameter of the index circle of the gear can be directly changed, thereby reducing the number of spare gears and being able to Eliminate disassembly and assembly operations and reduce workload.
本实用新型进一步设置为:所述挡板上穿设有第一导向杆、第二导向杆和第三导向杆,所述第一导向杆、第二导向杆和第三导向杆均垂直于挡板设置,与挡板滑动配合,并分别与第一齿环、第二齿环和第三齿轮固接。The utility model is further set as: the first guide rod, the second guide rod and the third guide rod are pierced on the baffle, and the first guide rod, the second guide rod and the third guide rod are all perpendicular to the baffle. The plate is arranged to slide and cooperate with the baffle plate, and is fixedly connected with the first gear ring, the second gear ring and the third gear respectively.
通过采用上述技术方案,以第一导向杆为例,旋拧第一螺栓将第一齿环顶出的过程中,第一导向杆起到导向的作用,使第一齿环稳定地沿轴套的轴线方向移动,避免第一齿环在移动过程中因自身倾斜而卡住;第一齿环被顶出后,第一导向杆将其与挡板相连,起到支撑的作用。By adopting the above technical solution, taking the first guide rod as an example, in the process of screwing the first bolt to push out the first gear ring, the first guide rod plays a guiding role, so that the first gear ring can stably move along the shaft sleeve. Move in the direction of the axis to avoid the first gear ring being stuck due to its own inclination during the movement; after the first gear ring is ejected, the first guide rod connects it with the baffle plate to play a supporting role.
本实用新型进一步设置为:所述第一导向杆、第二导向杆和第三导向杆上均套设有限位环,且限位环位于挡板背向第一齿环一侧。The utility model is further configured as follows: the first guide rod, the second guide rod and the third guide rod are all provided with a limit ring, and the limit ring is located on the side of the baffle plate facing away from the first gear ring.
通过采用上述技术方案,以第一导向杆为例,设置限位环,当限位环与挡板背向第一齿环的一侧相抵时,第一螺栓无法继续将第一齿环顶出,避免第一齿环完全滑出后,其内侧壁上的第一花键槽与轴套上的翼板脱离,导致第一齿环无法带动轴套旋转。By adopting the above technical solution, taking the first guide rod as an example, a limit ring is set. When the limit ring and the side of the baffle plate facing away from the first gear ring are in contact, the first bolt cannot continue to push the first gear ring out. , to prevent the first spline groove on the inner side wall from detaching from the wing plate on the shaft sleeve after the first gear ring slides out completely, so that the first gear ring cannot drive the shaft sleeve to rotate.
本实用新型进一步设置为:所述限位环与对应的第一齿环、第二齿环、第三齿环之间的距离相等。The utility model is further configured as: the distance between the limit ring and the corresponding first gear ring, second gear ring and third gear ring is equal.
通过采用上述技术方案,限位环与第一齿环、第二齿环、第三齿环之间的距离相等,故第一齿环、第二齿环、第三齿环被顶出后,其与挡板之间的距离相等,两端面相互齐平,各花键槽与轮齿的接触面积最大,能够更好地传导受力。By adopting the above technical scheme, the distance between the limit ring and the first gear ring, the second gear ring, and the third gear ring is equal, so after the first gear ring, the second gear ring, and the third gear ring are pushed out, The distance between it and the baffle plate is equal, the two ends are flush with each other, and the contact area between each spline groove and the gear teeth is the largest, which can better transmit the force.
本实用新型进一步设置为:所述挡板与第一齿环、第二齿环和第三齿环的端面贴合,挡板与轴套之间设有若干加强筋,所述加强筋位于挡板背向第一齿环一侧。The utility model is further configured as follows: the baffle plate fits with the end faces of the first gear ring, the second gear ring and the third gear ring, and several reinforcing ribs are arranged between the baffle plate and the shaft sleeve, and the reinforcing ribs are located at the The plate faces away from the side of the first gear ring.
通过采用上述技术方案,以第一齿环为例,第一螺栓和第一导向杆将其与挡板连接,当第一轮齿受力时,会有部分传导至挡板上,设置加强筋可以大大增加挡板与轴套连接处的结构强度,使挡板受力后不易损坏。By adopting the above technical solution, taking the first gear ring as an example, the first bolt and the first guide rod connect it to the baffle. When the first gear tooth is stressed, some of it will be transmitted to the baffle, and a reinforcing rib is provided. The structural strength of the joint between the baffle and the shaft sleeve can be greatly increased, so that the baffle is not easily damaged after being stressed.
本实用新型进一步设置为:所述挡板的外侧壁上设有环形护板,所述护板与轴套平行,护板的内侧壁与第三轮齿相抵。The utility model is further configured as follows: the outer wall of the baffle is provided with an annular guard plate, the guard plate is parallel to the shaft sleeve, and the inner wall of the guard plate is offset against the third gear teeth.
通过采用上述技术方案,设置护板包覆于第三轮齿外侧,当第三齿环被顶出时,可以防止杂物进入各级齿环与挡板之间,避免各齿环无法顺利缩回。By adopting the above technical scheme, the guard plate is set to cover the outer side of the third gear teeth. When the third gear ring is pushed out, it can prevent sundries from entering between the gear rings and the baffle plates at all levels, and prevent the gear rings from being unable to shrink smoothly. back.
本实用新型进一步设置为:所述护板的内侧壁开设有与第三轮齿滑动配合的第四花键槽。The utility model is further configured as: the inner side wall of the guard plate is provided with a fourth spline groove slidingly matched with the third gear teeth.
通过采用上述技术方案,护板的内侧壁开设第四花键槽,与第三轮齿滑动配合,即与第三轮齿紧密贴合,防止灰尘等从第三轮齿与护板之间的缝隙进入各级齿环与挡板之间。By adopting the above technical scheme, the inner side wall of the guard plate is provided with a fourth spline groove, which slides and fits with the third gear teeth, that is, closely fits with the third gear teeth, and prevents dust from entering the gap between the third gear teeth and the guard plate. Enter between the gear rings and baffles at all levels.
综上所述,本实用新型的有益技术效果为:In summary, the beneficial technical effects of the utility model are:
1、调节传动比时无需将其更换,可直接改变齿轮的分度圆直径,从而减少备用齿轮数量,并且能够免去拆装操作,减少工作量;1. There is no need to replace it when adjusting the transmission ratio, and the diameter of the pitch circle of the gear can be directly changed, thereby reducing the number of spare gears, and can save the disassembly operation and reduce the workload;
2、设置护板能够有效地防止杂物进入各级齿环与挡板之间,使该齿轮的各结构能够稳定地运转。2. The setting of guard plates can effectively prevent sundries from entering between the gear rings and baffle plates at all levels, so that each structure of the gear can run stably.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的爆炸示意图;Fig. 2 is the explosion schematic diagram of the utility model;
图3是实施例中用于体现挡板的结构示意图。Fig. 3 is a schematic structural diagram for embodying the baffle in the embodiment.
图中,1、轴套;2、第一齿环;3、第二齿环;4、第三齿环;5、翼板;6、挡板;7、护板;8、加强筋;21、第一花键槽;22、第一轮齿;31、第二花键槽;32、第二轮齿;41、第三花键槽;42、第三轮齿;61、第一螺栓;62、第二螺栓;63、第三螺栓;64、第一导向杆;65、第二导向杆;66、第三导向杆;67、限位环;71、第四花键槽。In the figure, 1. shaft sleeve; 2. first gear ring; 3. second gear ring; 4. third gear ring; 5. wing plate; 6. baffle plate; 7. guard plate; , the first spline groove; 22, the first gear tooth; 31, the second spline groove; 32, the second gear tooth; 41, the third spline groove; 42, the third gear tooth; 61, the first bolt; 62, the second gear tooth Two bolts; 63, the third bolt; 64, the first guide rod; 65, the second guide rod; 66, the third guide rod; 67, the limit ring; 71, the fourth spline groove.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参照图1和图2,为本实用新型公开的一种分度圆直径可调的齿轮,包括轴套1,轴套1上逐级套设有第一齿环2、第二齿环3和第三齿环4,上述各级齿环的厚度相同,均与轴套1同轴设置。此外,轴套1上还同轴套1设有一块挡板6,挡板6垂直于轴套1设置,与轴套1固接,与各级齿环的端面贴合,其外侧壁上固接有护板7。Referring to Fig. 1 and Fig. 2, it is a gear with an adjustable pitch circle diameter disclosed by the utility model, which includes a shaft sleeve 1, on which a first toothed ring 2, a second toothed ring 3 and The third gear ring 4 has the same thickness as the above-mentioned gear rings at all levels, and is coaxially arranged with the shaft sleeve 1 . In addition, there is a baffle plate 6 coaxial with the shaft sleeve 1 on the shaft sleeve 1. The baffle plate 6 is arranged perpendicular to the shaft sleeve 1, fixedly connected with the shaft sleeve 1, and fits with the end faces of the gear rings at all levels. Connected with guard plate 7.
参照图2,第一齿环2的内侧壁上开设有第一花键槽21,其外侧壁上固设有若干第一轮齿22。轴套1的侧壁上则固设有若干翼板5,翼板5与轴套1的轴线共面,并环绕轴套1均匀分布,与第一花键槽21滑动配合。第一齿环2可沿自身的轴线方向滑动,并与轴套1同步旋转。Referring to FIG. 2 , a first spline groove 21 is opened on the inner side wall of the first gear ring 2 , and a plurality of first gear teeth 22 are fixed on the outer side wall thereof. A number of wing plates 5 are fixed on the side wall of the shaft sleeve 1 , the wing plates 5 are coplanar with the axis of the shaft sleeve 1 , are evenly distributed around the shaft sleeve 1 , and are slidably matched with the first spline groove 21 . The first gear ring 2 can slide along its own axis and rotate synchronously with the sleeve 1 .
参照图2,第二齿环3的内侧壁上开设有第二花键槽31,其外侧壁固设有若干第二轮齿32。第一轮齿22与第二花键槽31滑动配合,故第二齿环3也可沿其轴线方向滑动,并与第一齿环2同步旋转。Referring to FIG. 2 , a second spline groove 31 is formed on the inner side wall of the second gear ring 3 , and a plurality of second gear teeth 32 are fixed on the outer side wall thereof. The first gear teeth 22 are slidingly matched with the second spline groove 31 , so the second gear ring 3 can also slide along its axis and rotate synchronously with the first gear ring 2 .
参照图2,第三齿环4的内侧壁上开设有第三花键槽41,其外侧壁固设有若干第三轮齿42。第二轮齿32与第三花键槽41滑动配合,故第三齿环4也可沿其轴线方向滑动,并与第二齿环3同步旋转。Referring to FIG. 2 , a third spline groove 41 is formed on the inner side wall of the third gear ring 4 , and a plurality of third gear teeth 42 are fixed on the outer side wall thereof. The second gear teeth 32 are slidingly matched with the third spline groove 41 , so the third gear ring 4 can also slide along its axial direction and rotate synchronously with the second gear ring 3 .
参照图2,护板7呈环形,与轴套1同轴,其内侧壁开设有第四花键槽71,第三轮齿42则与第四花键槽71滑动配合。Referring to FIG. 2 , the guard plate 7 is ring-shaped and coaxial with the bushing 1 , and its inner wall is provided with a fourth spline groove 71 , and the third gear teeth 42 are slidingly fitted with the fourth spline groove 71 .
参照图2和图3,挡板6上穿设有一个第一螺栓61和两根第一导向杆64,第一螺栓61和第一导向杆64均与挡板6垂直。其中,第一螺栓61与挡板6螺纹配合,一端与第一齿环2转动连接,第一导向杆64则与挡板6滑动配合,一端与第一齿环2固接,另一端套设有限位环67。Referring to FIG. 2 and FIG. 3 , a first bolt 61 and two first guide rods 64 are perforated on the baffle plate 6 , and both the first bolt 61 and the first guide rods 64 are perpendicular to the baffle plate 6 . Among them, the first bolt 61 is threadedly matched with the baffle plate 6, one end is rotationally connected with the first gear ring 2, the first guide rod 64 is slidingly fitted with the baffle plate 6, one end is fixedly connected with the first gear ring 2, and the other end is sleeved Limit ring 67.
旋拧第一螺栓61,使其朝向第一齿环2移动,将第一齿环2顶出,在此过程中第一导向杆64在挡板6上滑动,直至限位环67与挡板6背向第一齿环2的一侧相抵。第一齿环2上的第一轮齿22露出,与其它齿轮上的轮齿啮合,进行传动。Screw the first bolt 61 so that it moves towards the first gear ring 2, and the first gear ring 2 is ejected. In the process, the first guide rod 64 slides on the baffle plate 6 until the limit ring 67 and the baffle plate 6 against the side facing away from the first gear ring 2. The first gear teeth 22 on the first ring gear 2 are exposed, and mesh with the gear teeth on other gears for transmission.
参照图2和图3,挡板6上还穿设有一个第二螺栓62和两根第二导向杆65,其参照第一螺栓61和第一导向杆64设置,与第二齿环3配合。第二齿环3被顶出后,将第一轮齿22遮盖,改为第二轮齿32与其它齿轮啮合,此时该齿轮的分度圆直径变大。Referring to Fig. 2 and Fig. 3, a second bolt 62 and two second guide rods 65 are also pierced on the baffle plate 6, which are set with reference to the first bolt 61 and the first guide rod 64, and cooperate with the second gear ring 3 . After the second gear ring 3 is ejected, the first gear teeth 22 are covered, and the second gear teeth 32 are changed to mesh with other gears, and the pitch circle diameter of the gears becomes larger at this moment.
参照图2和图3,挡板6上还穿设有一个第三螺栓63和两根第三导向杆66,也参照第一螺栓61和第一导向杆64设置,与第三齿环4配合。第三齿环4被顶出后,将第二轮齿32遮盖,改为第三轮齿42与其它齿轮啮合,此时该齿轮的分度圆直径进一步变大。Referring to Fig. 2 and Fig. 3, a third bolt 63 and two third guide rods 66 are also pierced on the baffle plate 6, which are also set with reference to the first bolt 61 and the first guide rod 64, and cooperate with the third gear ring 4 . After the third gear ring 4 is ejected, the second gear tooth 32 is covered, and the third gear tooth 42 is changed to mesh with other gears, and the pitch circle diameter of the gear is further enlarged at this moment.
参照图3,各限位环67与对应的第一齿环2、第二齿环3、第三齿环4之间的距离相等,当限位环67均与挡板6相抵时,第一齿环2、第二齿环3和第三齿环4的端面齐平,且第三齿环4未与护板7脱离。Referring to Fig. 3, the distances between each limit ring 67 and the corresponding first gear ring 2, the second gear ring 3, and the third gear ring 4 are equal, and when the limit rings 67 all abut against the baffle plate 6, the first The end faces of the gear ring 2 , the second gear ring 3 and the third gear ring 4 are flush, and the third gear ring 4 is not separated from the guard plate 7 .
参照图3,挡板6与轴套1之间设有9个加强筋8,加强筋8位于挡板6背向第一齿环2一侧,分别与挡板6和轴套1固接,并环绕轴套1均匀分布,增强挡板6的结构强度。Referring to Fig. 3, there are nine reinforcing ribs 8 between the baffle plate 6 and the shaft sleeve 1, and the reinforcing ribs 8 are located on the side of the baffle plate 6 facing away from the first gear ring 2, and are fixedly connected to the baffle plate 6 and the shaft sleeve 1 respectively. and evenly distributed around the shaft sleeve 1 to enhance the structural strength of the baffle plate 6 .
上述实施例的实施原理为:The implementation principle of the above-mentioned embodiment is:
依次旋拧第一螺栓61、第二螺栓62和第三螺栓63,将第一齿环2、第二齿环3和第三齿环4顶出,可以使齿轮的分度圆直径逐渐变大。此外,本实用新型并不局限于上述第一齿环2、第二齿环3、第三齿环4,还可在此基础上逐级增加,以获得更多的变化。Screw the first bolt 61, the second bolt 62 and the third bolt 63 in sequence to push out the first gear ring 2, the second gear ring 3 and the third gear ring 4, so that the pitch circle diameter of the gear can be gradually increased . In addition, the utility model is not limited to the above-mentioned first gear ring 2, second gear ring 3, and third gear ring 4, and can also be increased step by step on this basis to obtain more changes.
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model accordingly: all equivalent changes made according to the structure, shape and principle of the present utility model are all valid. Should be covered within the protection scope of the present utility model.
Claims (7)
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CN201920128127.XU CN209705226U (en) | 2019-01-24 | 2019-01-24 | A kind of adjustable gear of reference diameter |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112833148A (en) * | 2021-01-13 | 2021-05-25 | 汪金虎 | Device capable of automatically adjusting rotating speed |
CN115326641A (en) * | 2022-10-12 | 2022-11-11 | 南通林多光学仪器有限公司 | Viscosity detector for plastic finished product preparation |
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2019
- 2019-01-24 CN CN201920128127.XU patent/CN209705226U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112833148A (en) * | 2021-01-13 | 2021-05-25 | 汪金虎 | Device capable of automatically adjusting rotating speed |
CN112833148B (en) * | 2021-01-13 | 2024-06-11 | 深圳市索茵卡科技有限公司 | Device with self-adjusting rotating speed |
CN115326641A (en) * | 2022-10-12 | 2022-11-11 | 南通林多光学仪器有限公司 | Viscosity detector for plastic finished product preparation |
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