CN209702955U - Alternation drawing-off triple channel spinning apparatus - Google Patents
Alternation drawing-off triple channel spinning apparatus Download PDFInfo
- Publication number
- CN209702955U CN209702955U CN201920321216.6U CN201920321216U CN209702955U CN 209702955 U CN209702955 U CN 209702955U CN 201920321216 U CN201920321216 U CN 201920321216U CN 209702955 U CN209702955 U CN 209702955U
- Authority
- CN
- China
- Prior art keywords
- roller
- driving gear
- rear roller
- middle roller
- channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 61
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims abstract description 9
- 239000010985 leather Substances 0.000 claims description 22
- 238000012544 monitoring process Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 210000004087 cornea Anatomy 0.000 claims description 11
- 210000000981 epithelium Anatomy 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 239000000523 sample Substances 0.000 claims description 8
- 230000001276 controlling effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 239000000203 mixture Substances 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 description 23
- 239000000835 fiber Substances 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000010354 integration Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 230000008844 regulatory mechanism Effects 0.000 description 3
- 241000208340 Araliaceae Species 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000008434 ginseng Nutrition 0.000 description 2
- 230000035772 mutation Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- AZXKALLRCOCGBV-UHFFFAOYSA-N 1-phenyl-2-(propan-2-ylamino)hexan-1-one Chemical compound CCCCC(NC(C)C)C(=O)C1=CC=CC=C1 AZXKALLRCOCGBV-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 240000000047 Gossypium barbadense Species 0.000 description 1
- 235000009429 Gossypium barbadense Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The utility model provides a kind of alternation drawing-off triple channel spinning apparatus, and spinning apparatus includes first passage, second channel and third channel;The middle roller and rear roller in same channel are with respect to front roller synchronous speed change, the middle roller and rear roller in different channels replace speed change with respect to front roller, front roller generates velocity variations with respect to spindle, by the alternation twisting of alternation drawing-off and molding yarn to three groups of rove, the number variation, ratio variation and twist variation of molding yarn are realized.The utility model exquisite composition greatly reduces the end breakage rate or singular point rate of yarn, and draw twisting process is more stable, greatly reduces the labor intensity of worker.
Description
Technical field
The utility model relates to spinninging technical fields in Textile Engineering, spin more particularly, to a kind of alternation drawing-off triple channel
Device.
Background technique
Fancy yarn, colour-spun yarns and the slub emerged in multitude in recent years, these yarns are compared with conventional yarn, main feature
It is that dynamic change has occurred in structural parameters in spinning process.Traditional spinning equipment is difficult to adapt to fancy yarn, colour-spun yarns and slub
Spinning process.The flexibility of Spinning process how is promoted, the yarn of structural parameters dynamic change is preferably processed, realizes spinning
Flexible Manufacture have become the important topic for promoting spinning machine.
The flexibility of Spinning process system mainly includes three aspects: first is that can the color that form yarn in spinning process
Arbitrarily change and produce whole chromatogram melange yarn --- Yarn color Regulation Mechanism need to be constructed;Second is that forming yarn in spinning process
Can fineness degree arbitrarily change --- thickness of yarn degree Regulation Mechanism need to be constructed;Third is that forming the twist of yarn in spinning process
Can change with fineness degree and be adjusted (twist factor is constant)-twist Regulation Mechanism need to be constructed;Fourth is that the color of molding yarn,
Can fineness degree, the twist arbitrarily change --- the regulation machine of Yarn color, thickness and the twist in spinning forming process need to be constructed
Reason.It solves these problems, is to realize intelligentized key link of spinning.
Problem Summary of the existing technology is as follows:
1, existing Siro-spinning technology, cannot regulate and control into thread density, blending ratio and the twist online;
Although 2, can change into thread density, control accurate is unable into thread density, blending ratio and the twist;
3, mainly regulate and control line density and blending ratio by adjusting the revolving speed of rear roller, when the blending ratio in a channel exists
In 75% -100% range when variation, the blending ratio in another channel variation, back zone draw ratio in 25% -0% range
(speed ratio i.e. between rear roller and middle roller) will change within the scope of 1.35-∞, thus cause the item of institute's yarn dry uniform
Property greatly deteriorates, and is easily broken off.
In certain channel (such as second channel) blending ratio K1When=0%, back zone draw ratio eh1=∞, at this time behind the channel
The speed of roller is zero, and in, front roller still keep original revolving speed, by middle roller hold faster fibres held with by rear roller
Hold static fiber separation and form drawing-off singular point, the drawing-off singular point for appearing in first break draft area is in being randomly dispersed in, rear roller it
Between any point, the point is apart from 0≤δ of middle roller jaw distance≤Lh(LhIn being equal to, the gauge of rear roller).Work as subsequent time
When blending ratio is incremented by by 0%, middle roller jaw must be fed again by singular position by the rove head end that rear roller is held
Can just back area draft be made to play a role.0≤δ of distance≤L due to drawing-off singular point apart from front roller niph, therefore rove head end quilt
The time of feeding middle roller jaw there is uncertain factor, if cooperation is bad or generates thickness section or causes to spin
Broken end makes binary channels spinning become a unstable process, influences the reliability and yarn quality of spinning.
Utility model content
The purpose of this utility model is to provide a kind of alternation drawing-off triple channel spinning apparatus, to solve to deposit in the prior art
At least one technical problem.
In order to solve the above technical problems, a kind of alternation drawing-off triple channel spinning apparatus provided by the utility model, comprising: use
The first passage that passes through in the first component rove, the second channel passed through for the second component rove and for third component rove
By third channel;
The first rear roller, the first middle roller and front roller, first rear roller are disposed on the first passage
Between first middle roller by the first driving gear set connect, the first driving gear set for keep the first middle roller with
Draw ratio (linear velocity ratio) between first rear roller is constant and is not more than 1.4;
The second rear roller, the second middle roller and the front roller are disposed on the second channel;After described second
It is connected between roller and second middle roller by the second driving gear set, the second driving gear set is for keeping sieve in second
It draws the draw ratio (linear velocity ratio) between the second rear roller constant and is not more than 1.4;
Third rear roller, third middle roller and the front roller are disposed on the third channel;After the third
It is connected between roller and the third middle roller by third driving gear set, third driving gear set is for keeping sieve in third
It draws the draw ratio (linear velocity ratio) between third rear roller constant and is not more than 1.4;
The relatively described front roller synchronous speed change of the middle roller and rear roller in same channel, the middle roller in different channels and rear sieve
Draw opposite front roller to replace speed change, front roller with respect to spindle generation velocity variations, by alternation drawing-off to three groups of rove and at
The alternation of type yarn is twisted, and realizes the number variation, ratio variation and twist variation of molding yarn.
In the utility model, level-one drafting unit (i.e. the first draft area) is formed between middle roller and rear roller, front roller
Constitute second level drafting unit (i.e. the second draft area) with middle roller, in same channel, rear roller speed ratio it is constant and less than 1.4,
And opposite front roller synchronous speed change, in different channels, rear roller with respect to front roller replace speed change, realization is to three groups of rove
Alternation drawing-off.
Particularly important, level-one drawing-off is preliminary draft, level-one draw ratio ehIt is permanent drawing-off for constant C, level-one drawing-off
Draw ratio eh=C≤1.4, it is ensured that the continuity of rove will not generate drawing-off singular point in the first draft area.Meanwhile preliminary draft
Process can make rove internal fiber stretch tensioning and orientation, so that the preparation slid during carrying out dominant draft, reduces master and lead
End breakage rate or singular point rate during stretching.
Wherein preferably, it is provided with middle upper leather roller above the middle roller in each channel, the spinning apparatus also wraps
It includes and covers on middle upper leather roller and upper pin and keep the upper leather ring moved synchronously with middle roller, cover on middle roller and lower pin and in
Roller keeps the lower apron moved synchronously;Distance of the gripping jaw of upper leather ring and lower apron apart from front roller nip line is less than
3mm so that in a channel in the first passage, the second channel and the third channel rove it is blended
Than K=0%, the second level draw ratio e of the channel roveqWhen=∞, which forms drawing-off singular point in the second draft area,
The distance between the drawing-off singular point and the front roller nip δ≤3mm.
Second level drawing-off eqFor dynamic dominant draft, the speed of middle roller is variation with respect to front roller.When a channel is mixed
When spinning than K=0%, the second level draw ratio e in the channelq=∞ forms drawing-off singular point, the drawing-off singular point position in second level draft area
Set with front roller nip distance δ≤3mm (gauge of rear roller and middle roller is generally higher than 25mm in the prior art, this
The drawing-off singular position of one draft area be randomly dispersed in, between rear roller, when drawing-off singular point is more than 3mm apart from middle roller jaw
When, the time that drawing-off singular point is fed to middle roller jaw again there is uncertain factor, if cooperation is bad or generates thick
Details or lead to breakage, spinning is made to become a unstable process, influence the reliability and yarn quality of spinning).
When K is incrementally increased, with the synchronous averaging of rear roller and middle roller, before the yarn held by upper and lower apron is instantaneously fed
Roller nip carries out second level drawing-off, therefore the drawing-off singular point for being located at second level draft area will not influence the stability of spinning.
It further, further include rear roller axis and middle roller axis;
In the circumferential direction of the rear roller axis, first rear roller is sleeved on relatively fixedly on the rear roller axis,
Second rear roller is rotatably sleeved on the rear roller axis, and the third rear roller is rotatably set with
On the rear roller axis;
In the circumferential direction of the middle roller axis, first middle roller is rotatably sleeved on the middle roller axis
On, second middle roller is sleeved on relatively fixedly on the middle roller axis, and the third middle roller rotatably covers
On the middle roller axis;
The rear roller axis and the middle roller axis for regulating and controlling the first component rove and second component respectively
Feeding (feeding) speed of rove.
Further, first driving gear set includes the first driving gear, the first gap bridge tooth of successively engaged transmission
Wheel and the first driven gear;First driving gear with first rear roller is concentric is fixedly connected, first driven gear
With first middle roller is concentric is fixedly connected;
Second driving gear set includes the second driving gear, the second carrier gear and the second quilt of successively engaged transmission
Moving gear;Second driving gear with second middle roller is concentric is fixedly connected, second driven gear and described second
Rear roller is concentric to be fixedly connected;
The third driving gear set includes third driving gear, third carrier gear and the third quilt of successively engaged transmission
Moving gear;Third driving gear with the third middle roller is concentric is fixedly connected, the third driven gear and the third
Rear roller is concentric to be fixedly connected.
It further, further include asessory shaft, in the circumferential, the third carrier gear is sleeved on described auxiliary relatively fixedly
It helps on axis.
Specifically, first rear roller, the first middle roller, the second rear roller, the second middle roller, third rear roller and
Third middle roller is nested type roller, and rotationally for loop on the rear roller axis, the first rear roller is logical for the second rear roller
It crosses on the fixed suit rear roller axis of key;Rotationally on the middle roller axis, the second middle roller passes through loop first middle roller
On the fixed suit middle roller axis of key;Third rear roller and third middle roller respectively rotationally loop in the rear roller axis and institute
It states on middle roller axis, the third carrier gear is fixedly set on the asessory shaft by key;Pass through rear roller axis, middle roller
Axis and asessory shaft can control the feeding speed of the first component rove, the second component rove and third component rove respectively.
Certainly, the driving method of the rear roller on different channels and middle roller is not limited to aforesaid way, such as each logical
Apron of the setting for belt transmission on rear roller or middle roller on road, apron are connected by belt gear and servo motor
It connects;Alternatively, transmission gear structure is separately arranged on rear roller or middle roller on each channel, pass through deceleration mechanism afterwards
It is connect with servo motor.
Further, first carrier gear and the second carrier gear loop are on the asessory shaft.
Wherein, first rear roller, the first middle roller, the second rear roller, the second middle roller, third rear roller, third
It is respectively corresponded above middle roller and front roller and is provided with upper leather roller, the roller of upper leather roller and lower section cooperates for clamping yarn
Line.
It further, further include control system and servo drive system;
The servo drive system includes servo-driver and servo motor;
The control system includes controller (preferably PLC programmable controller) and speed probe;
The controller passes sequentially through servo-driver and connect with the servo motor;
The servo motor include: for driving the first servo motor of rear roller axis rotation, it is described for driving
Second servo motor of middle roller axis rotation, the third servo motor for driving asessory shaft rotation and for driving
State the preceding servo motor of front roller rotation;
The speed probe include: for monitoring the first sensor of the rear roller axis revolving speed, it is described for monitoring
The second sensor of middle roller axis revolving speed, the 3rd sensor for monitoring the asessory shaft revolving speed and for monitor it is described before
The front sensor of roller revolving speed.
Controller in the utility model passes sequentially through three on servo-driver and three yarn paths of Serve Motor Control
The feeding speed of a component rove, three groups of practical feeding speed of rove of speed probe real-time monitoring, and monitor value is fed back to
Controller, controller can adjust the size that signal is controlled on three yarn paths according to monitor value.
It further, further include twisting mechanism, the twisting mechanism further includes shape tube and grid ring;First component is thick
Three root items of yarn, the second component rove and third component rove are agglomerated into one by the slot that gathers of shape tube after front roller
Root item, then yarn is formed through the twisting of ring ingot, winding.
Further, the twisting mechanism includes ring rail and wharve;
Controller by the movement of ring rail described in servo-driver and Serve Motor Control, controller by frequency converter with
Alternating current generator is connect with wharve;It and further include the 4th sensor for monitoring the wharve revolving speed.
It further, further include the resistance twist roller being arranged in above shape tube;Anterior epithelium cornea is provided with above the front roller
Roller, resistance twist roller are followed by the anterior epithelium cornea roller by the 4th driving gear set and rotate in same direction.
Further, the 4th driving gear set includes the 4th driving gear, the 4th gap bridge tooth of successively engaged transmission
Wheel and the 4th driven gear;4th driving gear with the anterior epithelium cornea roller is concentric is fixedly connected, the 4th driven gear with
The resistance twist roller is concentric to be fixedly connected.
Wherein, the transmission ratio of the 4th driving gear set is 0.741-0.909.And then realize the resistance twist roller with before
Draft ratio is 1.1-1.35 between upper leather roller, improves strand integrated composite effect by micro- draft ratio of Nesting Zone, further mentions
Rise the degree of stretching and the degree of orientation of fiber in yarn.
In addition, control system further includes series of instructions and modularized program.
Further, the control system further includes the first comparison module, and first comparison module is respectively with described
One sensor, second sensor, 3rd sensor and controller connection, first comparison module are described for monitoring
Rotating ratio between middle roller axis, the rear roller axis and the asessory shaft, the controller is according to first comparison module
The numerical value of feedback regulates and controls the middle roller axis, the rear roller axis and/or asessory shaft revolving speed, and then it is thick to regulate and control first component
The blending ratio of yarn, the second component rove and third component rove.
Accurately and quickly to realize yarn than regulation, the utility model is directly according to the first comparison module feedback
Numerical value is regulated and controled, even if setting since various source of errors cause middle roller axis, rear roller axis or asessory shaft revolving speed to exceed respectively
Error range is determined, as long as guaranteeing rear roller axis, middle roller axis and the revolving speed ratio of asessory shaft three of the first comparison module feedback
(i.e. the feeding speed ratio of the first component rove, the second component rove and third component rove) is being set in error range, i.e.,
It can continue the actual speed produced without additionally adjusting rear roller axis, middle roller axis or asessory shaft.Compared with prior art, it needs
The middle roller that monitor simultaneously in different channels is compared with multiple parameters such as rear rollers, and the utility model only needs to monitor a ginseng
Number, relaxes middle roller and rear roller control accuracy, increases the redundancy of system control, and highlights different channel top rollers and turn
The workload of the importance of speed ratio value, controller processing also substantially increases the blending ratio control essence of yarn while substantially reducing
Degree, in addition, avoiding the shutdown or adjustment time in production process, the production efficiency of equipment improves 30% or more.
Further, the control system further includes the second comparison module, and second comparison module is respectively with described
One sensor, front sensor are connected with the controller;
Second comparison module is used to monitor the rotating ratio between the rear roller axis and the front roller, and then monitors
The draw ratio of the first component rove, the controller is according to numerical value regulation rear sieve that second comparison module is fed back
Pulling shaft or the front roller revolving speed, and then regulate and control the draw ratio of the first component rove.
Further, the control system further includes third comparison module, and the third comparison module is respectively with described
Two sensors, front sensor are connected with the controller;
The third comparison module is used to monitor the rotating ratio between the middle roller axis and the front roller, and then monitors
The draw ratio of the second component rove, the controller regulate and control middle sieve according to the numerical value that the third comparison module is fed back
Pulling shaft or the front roller revolving speed, and then regulate and control the draw ratio of the second component rove.
Further, the control system further includes the 4th comparison module, and the 4th comparison module is respectively with described
Three sensors, front sensor are connected with the controller;
4th comparison module is used to monitor the rotating ratio between the asessory shaft and the front roller, and then monitors institute
The draw ratio of third component rove is stated, the controller regulates and controls the asessory shaft according to the numerical value that the 4th comparison module is fed back
Or the front roller revolving speed, and then regulate and control the draw ratio of the third component rove.
Accurately and quickly to realize yarn than regulation, the utility model is directly according to the second comparison module feedback
Numerical value is monitored the draw ratio of the first component rove, wherein even if since various source of errors lead to rear roller axis and preceding sieve
The revolving speed of drawing exceeds setting error range respectively, as long as guaranteeing the rear roller axis and front roller rotating ratio of the second comparison module feedback
Value can continue the actual speed produced without additionally adjusting rear roller axis and front roller in setting error range.Control
The workload of device processing processed also substantially increases the draw ratio of yarn and the control precision of line density while substantially reducing.The
Three comparison modules, the effect of the 4th comparison module are similar, repeat no more.
Wherein comparison module can be the prior art, can be existing comparator or integrated comparison circuit, Huo Zhewei
Existing comparison module in a software form in controller CUP.
The forms of sensor is also very much, such as can be photoelectric encoder or Hall revolution speed transducer etc..
By adopting the above technical scheme, the utility model has the following beneficial effects:
A kind of alternation drawing-off triple channel spinning apparatus provided by the utility model, exquisite composition greatly reduce yarn
End breakage rate or singular point rate, draw twisting process is more stable, greatly reduces the labor intensity of worker.
In addition, relying on PLC coordinated control asessory shaft, rear roller, middle roller with respect to the interaction variation of front roller speed, pass through
Thickness of yarn and blending ratio change online to be realized to the alternation drawing-off of three root thickness yarns.Rely on PLC coordinated control front roller and spindle
Speed interaction variation, is implemented as twist per unit and changes online.Thus spinning becomes branch, no-load voltage ratio, becomes the yarn twisted.
In addition, the invention also discloses the spinning method for genuine that a kind of change branch no-load voltage ratio becomes twisted yarn comprising triple channel is led
Stretch system, wherein in same channel, rear roller speed ratio it is constant and less than 1.4, in, rear roller with respect to front roller synchronous speed change,
Front roller generates velocity variations with respect to spindle, is twisted, is realized by the alternation of alternation drawing-off and molding yarn to three groups of rove
Form the number variation, ratio variation and twist variation of yarn.
The structural parameters of alternation formula drawing-off triple channel numerical control spinning unit molding yarn in this implementation are introduced in detail below
If the line density of three root thickness yarns is respectively ρ1、ρ2、ρ3.In alternation formula drawing-off numerical control spinning unit, front roller, in
The speed of roller, rear roller and asessory shaft is the function of time, uses V respectivelyq(t)、Vz(t)、Vh(t)、Vf(t) it indicates, is spun
The line density of yarn, blending ratio, the twist are also that the function of time uses ρ respectivelyy(t)、K1(t)、K2(t)、K3(t)、Tw(t) it indicates.
1, the speed of each channel feeding rove
The corresponding three nested rear rollers in three channels are driven by rear roller, middle roller and asessory shaft respectively, and it feeds
The speed of rove is respectively as follows: Vh(t)、Vz(t)/C、Vf(t)。
2, each channel drafting multiple
In Fig. 1 between the middle roller and rear roller of first passage, between the middle roller and rear roller of second channel and
Carrier gear connection between the middle roller and rear roller of triple channel by loop on axis.If the back area draft of first passage
It is respectively as follows: e than, proparea draw ratio and total stretch ratioh1、eq1、e1, the back area draft ratio of second channel, proparea draw ratio and always lead
It stretches than being respectively as follows: eh2、eq2、e2, back area draft ratio, proparea draw ratio and the total stretch ratio of third channel be respectively as follows: eh3、eq3、
e3。
Then back area draft ratio, proparea draw ratio and the total stretch ratio of first passage are respectively as follows:
eh1=Vz(t)/Vh(t)=C (1)
eq1=V (t)q/Vz(t) (2)
e1=Vq(t)/Vh(t) (3)
Formula (1) (2) (3) illustrates that the back zone drafting multiple formula of first passage is constant, the proparea drafting multiple of first passage
Rear roller and front roller velocity interpolation can be regulated and controled by PLC with total draft multiple.
Back area draft ratio, proparea draw ratio and the total stretch ratio of second channel are respectively as follows:
eh2=Vz(t)/[Vz(t)/C]=C (4)
eq2=Vq(t)/Vz(t) (5)
e2=C*Vq(t)/Vz(t) (6)
Formula (4) (5) (6) illustrates that the back zone drafting multiple formula of second channel is constant, the proparea drafting multiple of second channel
Asessory shaft and front roller velocity interpolation can be regulated and controled by PLC with total draft multiple.
Back area draft ratio, proparea draw ratio and the total stretch ratio of third channel are respectively as follows:
eh3=Vz(t)/Vf(t)=C (7)
eq3=V (t)q/Vz(t) (8)
e3=Vq(t)/Vf(t) (9)
Formula (7) (8) (9) illustrates that the back zone drafting multiple formula of third channel is constant, the proparea drafting multiple of third channel
Rear roller and front roller velocity interpolation can be regulated and controled by PLC with total draft multiple.
3, the blending ratio of institute's yarn
The blending ratio of three channel input roving fibers in the yarn is respectively as follows:
4, the line density of institute's yarn are as follows:
5, the twist of institute's yarn:
If spindle revolving speed is ns, spool winding radius is Dx, then ring ingot twists the yarn twist to be formed are as follows:
Tw(t)=(ns/Vq-1/πDx)≈ns/Vq (14)
As the above analysis, the speed of asessory shaft, rear roller, middle roller, front roller and spindle is controlled by PLC, just
The line density ρ of spinning can be regulated and controledy(t), blending ratio K1(t)、K2(t)、K3(t) and twist Tw(t), make it according to the rule of setting
The regulation to institute's yarn structural parameters is realized in variation.
When spinning, number, all online variations at any time of the blended when twist when molding yarn are formed change branch, become
Than, become twist yarn.At this point, spinning ingot speed, drawing rollers and asessory shaft revolving speed are that the function of time can be expressed as n respectivelys
(t)、Vh(t)、Vf(t)、Vz(t)、Vq(t), the line density of institute's yarn, blending ratio, the twist are also that the function of time can distinguish table
Up to for ρy(t)、K1(t)、K2(t)、K3(t)、Tw(t)。
If it is known that on yarn certain point p ρy(tp)、K1(tp)、K2(tp)、K3(tp)、Tw(tp) bring into formula (10), (11),
(12), (13), (14) can obtain rear roller, middle roller, asessory shaft in the speed for corresponding to the moment:
Carrying it into formula (10) (11) (12) (13) can obtain:
It follows that after being controlled by PLC, in, the speed V of preceding, asessory shaft and spindleh(t)、Vz(t)、Vq(t)、Vf
(t)、ns(t), the line density ρ of On-line Control molding yarn can be realizedy(t), blending ratio K1(tp)、K2(tp)、K3(tp) and the twist
ns(t) change according to specified rule, become branch to spin, no-load voltage ratio, become the yarn twisted.
Detailed description of the invention
It below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram for the alternation drawing-off triple channel spinning apparatus that the utility model embodiment 1 provides;
Fig. 2 is the drive connection schematic diagram of traction element in alternation drawing-off triple channel spinning apparatus in embodiment 1;
Fig. 3 is the side view for the alternation drawing-off triple channel spinning apparatus that the utility model embodiment 1 provides;
Fig. 4 is the circuit diagram of alternation drawing-off triple channel spinning apparatus in the utility model embodiment 1;
Fig. 5 is the circuit connection diagram of alternation drawing-off triple channel spinning apparatus comparison module in the utility model embodiment 2.
Appended drawing reference:
4- rear roller axis;5- asessory shaft;6- middle roller axis;7- front roller axis;8- shape tube;Y1- the first component rove;Y2-
Second component rove;Y3Third component rove;The first rear roller of 41-;The second rear roller of 42-;43- third rear roller;51-
One carrier gear;The second carrier gear of 52-;53- third carrier gear;The first middle roller of 61-;The second middle roller of 62-;63-
Three middle rollers;70- front roller;The first driving gear of 411-;The second driven gear of 421-;431- third driven gear;611-
One driven gear;The second driving gear of 621-;631- third driving gear;P4Rear top roller;P6Middle upper leather roller;P7Anterior epithelium cornea
Roller;P8- the four carrier gear;P9Resistance twist roller;Q1Upper leather ring;Q2Lower apron;X1Upper pin;X2Lower pin.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
Embodiment 1
As shown in Figs. 1-2, a kind of alternation drawing-off triple channel spinning apparatus provided in this embodiment, comprising: be used for first group
Part rove Y1By first passage A1B1C1D1E, it is used for the second component rove Y2By second channel A2B2C2D2It E and is used for
Third component rove Y3By third channel A3B3C3D3E。
First passage A1B1C1D1It is disposed with the first rear roller 41, the first middle roller 61 and front roller 70 on E, first
It is connected between rear roller 41 and the first middle roller 61 by the first driving gear set, the first driving gear set is for keeping in first
Draw ratio (linear velocity ratio) between roller 61 and the first rear roller 41 is constant and is not more than 1.4;First middle roller 61 and
Speed ratio C is kept constant between one rear roller 411Movement, wherein 0≤C1≦1.4;Wherein, first passage A1B1C1D1Include: on E
Draft area A1B1C1With Nesting Zone C1D1E is successively completed by the first rear roller 41, the first middle roller 61, front roller 70, shape tube 8
To the first component rove Y1Drawing-off gather.
Second channel A3B3C3D3The second rear roller 42, the second middle roller 62 and front roller 70 are disposed on E;Second
It is connected between rear roller 42 and the second middle roller 62 by the second driving gear set, the second driving gear set is for keeping in second
Draw ratio (linear velocity ratio) between roller 62 and the second rear roller 42 is constant and is not more than 1.4;That is the second middle roller 62 with
Speed ratio C is kept constant between second rear roller 422Movement, wherein 0≤C2≦1.4.Wherein, second channel A2B2C2D2It is wrapped on E
It includes: draft area A2B2C2With Nesting Zone C2D2E, it is successively complete by the second rear roller 42, the second middle roller 62, front roller 70, shape tube 8
Pairs of second component rove Y2Drawing-off gather.
Third channel A3B3C3D3Third rear roller 43, third middle roller 63 and front roller 70 are disposed on E;Third
It is connected between rear roller 43 and third middle roller 63 by third driving gear set, third driving gear set is for keeping in third
Draw ratio (linear velocity ratio) between roller 63 and third rear roller 43 is constant and is not more than 1.4;I.e. third middle roller 63 with
Speed ratio C is kept constant between third rear roller 433Movement, wherein 0≤C3≦1.4.Wherein, third channel A3B3C3D3It is wrapped on E
It includes: draft area A3B3C3With Nesting Zone C3D3E, it is successively complete by third rear roller 43, third middle roller 63, front roller 70, shape tube 8
Pairs of third component rove Y3Drawing-off gather.
Wherein, the first component rove Y1, the second component rove Y2And third component rove Y3Three root items pass through preceding sieve
A root item is agglomerated by the slot that gathers of shape tube 8 after drawing 70, then forms yarn through the twisting of ring ingot, winding.
The middle roller and rear roller in same channel are with respect to 70 synchronous speed change of front roller, the middle roller and rear roller in different channels
Opposite front roller 70 replaces speed change, and front roller 70 generates velocity variations with respect to spindle, by alternation drawing-off to three groups of rove and
The number variation, ratio variation and twist variation of molding yarn are realized in the alternation twisting for forming yarn.
In the utility model, level-one drafting unit (i.e. back zone or the first draft area are formed between middle roller and rear roller
A1B1、A2B2Or A3B3), front roller 70 and middle roller constitute second level drafting unit (i.e. proparea or the second draft area B1C1、B2C2
Or B3C3), in same channel, rear roller speed ratio it is constant and less than 1.4, and opposite 70 synchronous speed change of front roller, difference are logical
In road, rear roller with respect to front roller 70 replace speed change, realize alternation drawing-off to three groups of rove.
Particularly important, level-one drawing-off is preliminary draft, level-one draw ratio ehIt is permanent drawing-off for constant C, level-one drawing-off
Draw ratio eh=C≤1.4, it is ensured that the continuity of rove will not generate drawing-off singular point in the first draft area.Meanwhile preliminary draft
Process can make rove internal fiber stretch tensioning and orientation, so that the preparation slid during carrying out dominant draft, reduces master and lead
End breakage rate or singular point rate during stretching.
It further include rear roller axis 4 and middle roller axis 6 in the present embodiment;Front roller 70 is fixedly set on front roller axis 7.
In the circumferential direction of rear roller axis 4, the first rear roller 41 is sleeved on relatively fixedly on rear roller axis 4, sieve after second
42 are drawn rotatably to be sleeved on rear roller axis 4, third rear roller 43 is rotatably sleeved on rear roller axis 4.
In the circumferential direction of middle roller axis 6, the first middle roller 61 is rotatably sleeved on middle roller axis 6, in second
Roller 62 is sleeved on relatively fixedly on middle roller axis 6, and third middle roller 63 is rotatably sleeved on middle roller axis 6.
Rear roller axis 4 and middle roller axis 6 are used to regulate and control respectively feeding (feeding) speed of the first component rove and the second component rove.
First driving gear set includes the first driving gear 411, the first carrier gear 51 and first of successively engaged transmission
Driven gear 611;First driving gear 411 and the first rear roller 41 be concentric to be fixedly connected both (preferably be made into integration),
First driven gear 611 and the first middle roller 61 be concentric to be fixedly connected both (preferably be made into integration).
Second driving gear set includes the second driving gear 621, the second carrier gear 52 and second of successively engaged transmission
Driven gear 421;Second driving gear 621 and the second middle roller 62 be concentric to be fixedly connected both (preferably be made into integration),
Second driven gear 421 and the second rear roller 42 be concentric to be fixedly connected both (preferably be made into integration).
Third driving gear set includes third driving gear 631, third carrier gear 53 and the third of successively engaged transmission
Driven gear 431;Third driving gear 631 with third middle roller 63 is concentric is fixedly connected, third driven gear 431 and third
Rear roller 43 is concentric to be fixedly connected.
The present embodiment further includes asessory shaft 5, and in the circumferential, third carrier gear 53 is sleeved on asessory shaft 5 relatively fixedly
On.First carrier gear 51 and 52 loop of the second carrier gear are on asessory shaft 5.
Specifically, sieve after the first rear roller 41, the first middle roller 61, the second rear roller 42, the second middle roller 62, third
Drawing 43 and third middle roller 63 are nested type roller, and the first rear roller 41 passes through on the fixed suit rear roller axis 4 of key;After second
Roller 42 is rotatably mounted around on rear roller axis 4 by bearing, and annular groove, sieve after third are provided on the second rear roller 42
43 are drawn to be rotatably mounted around on the annular groove of the second rear roller 42 by bearing.
Second middle roller 62 passes through on the fixed suit middle roller axis 6 of key;First middle roller 61 is rotationally covered by bearing
On middle roller axis 6;Annular groove is provided on second middle roller 62, third middle roller 63 is rotationally set with by bearing
On the annular groove of the second middle roller 62.
Third carrier gear 53 is fixedly set on asessory shaft 5 by key;Pass through rear roller axis 4, middle roller axis 6 and auxiliary
Axis 5 can control the feeding speed of the first component rove, the second component rove and third component rove respectively.
Wherein, the first rear roller 41, the first middle roller 61, the second rear roller 42, the second middle roller 62, third rear roller
43, it is respectively corresponded above third middle roller 63 and front roller 70 and is provided with upper leather roller, the roller of upper leather roller and lower section is with sharing
In clamping yarn.
As shown in figure 3, upper leather roller includes: rear top roller P4, middle upper leather roller P6With anterior epithelium cornea roller P7.It is arranged above shape tube 8
There is resistance twist roller P9;Anterior epithelium cornea roller P is provided with above front roller 707, resistance twist roller P9Before being followed by by the 4th driving gear set
Upper leather roller P7It rotates in same direction.Wherein, the 4th driving gear set includes successively the 4th driving gear (not shown) of engaged transmission, the
Four carrier gear P8With the 4th driven gear (not shown);4th driving gear with anterior epithelium cornea roller is concentric is fixedly connected, the 4th
Driven gear and resistance twist roller P9It is concentric to be fixedly connected.The transmission ratio of 4th driving gear set is 0.741-0.909.And then it is real
Draft ratio is 1.1-1.35 between existing resistance twist roller and anterior epithelium cornea roller, improves strand integrated composite by micro- draft ratio of Nesting Zone
Effect further promotes the degree of stretching and the degree of orientation of fiber in yarn.
As shown in figure 3, the middle roller top in each channel is respectively arranged with a middle upper leather roller P6, spinning apparatus also wraps
It includes and covers in middle upper leather roller P6With upper pin X1Upper leather ring Q that is upper and being moved synchronously with middle roller holding1, cover in middle roller and lower pin X2
Lower apron Q that is upper and being moved synchronously with middle roller holding2;Upper leather ring Q1With lower apron Q2Gripping jaw apart from front roller nip
The distance of line is less than 3mm.So that in a channel in first passage, second channel and the third channel rove it is blended
Than K=0%, the second level draw ratio e of the channel roveqWhen=∞, which forms drawing-off singular point in the second draft area,
The distance between the drawing-off singular point and 70 jaw of front roller δ≤3mm.
Second level drawing-off eqFor dynamic dominant draft, the speed of middle roller is variation with respect to front roller 70.When a channel
When blending ratio K=0%, the second level draw ratio e in the channelq=∞ forms drawing-off singular point, the drawing-off singular point in second level draft area
(gauge of rear roller and middle roller is generally higher than 35mm, In in the prior art with 70 jaw distance δ≤3mm of front roller for position
The drawing-off singular position of first draft area be randomly dispersed in, between rear roller, when drawing-off singular point is super apart from middle roller jaw
When crossing 3mm, the time that drawing-off singular point is fed to middle roller jaw again there is uncertain factor, if cooperation it is bad or
It generates thickness section or leads to breakage, spinning is made to become a unstable process, influence the reliability and resultant yarn of spinning
Quality).When K is incrementally increased, with the synchronous averaging of rear roller and middle roller, the yarn held by upper and lower apron is instantaneous
It feeds 70 jaw of front roller and carries out second level drawing-off, therefore the drawing-off singular point for being located at second level draft area will not influence the stability of spinning.
As shown in figure 4, the present embodiment further includes control system and servo drive system;
Servo drive system includes servo-driver and servo motor;Control system includes that (preferably PLC can be compiled controller
Range controller) and speed probe.Controller passes sequentially through servo-driver and connect with servo motor.
Servo motor includes: for driving the first servo motor of the rotation of rear roller axis 4, for driving middle roller axis to rotate
The second servo motor, for drive asessory shaft rotate third servo motor and for drive front roller 70 rotate before watch
Take motor.
Speed probe includes: for monitoring the first sensor of rear roller axis revolving speed, for monitoring middle roller axis revolving speed
Second sensor, the 3rd sensor for monitoring asessory shaft revolving speed and the front sensor for monitoring front roller revolving speed.
Controller in the utility model passes sequentially through three on servo-driver and three yarn paths of Serve Motor Control
The feeding speed of a component rove, three groups of practical feeding speed of rove of speed probe real-time monitoring, and monitor value is fed back to
Controller, controller can adjust the size that signal is controlled on three yarn paths according to monitor value.
The present embodiment further includes twisting mechanism, and twisting mechanism further includes shape tube, grid ring, ring rail and wharve;First
Three root items of component rove, the second component rove and third component rove gathering by shape tube 8 after front roller 70
Slot is agglomerated into a root item, then forms yarn through the twisting of ring ingot, winding.Controller passes through servo-driver and steel collar plate motor
Ring rail movement is controlled, controller is connect by driver with spindle motor with wharve;It and further include turning for monitoring spindle
4th sensor of speed.
A kind of alternation drawing-off triple channel spinning apparatus provided by the utility model, exquisite composition greatly reduce yarn
End breakage rate or singular point rate, draw twisting process is more stable, greatly reduces the labor intensity of worker.
In addition, the interaction of PLC coordinated control asessory shaft 5, rear roller, middle roller with respect to 70 speed of front roller is relied on to change,
Realize that thickness of yarn and blending ratio change online by the alternation drawing-off to three root thickness yarns.Rely on PLC coordinated control front roller 70
Variation is interacted with spindle speed, twist per unit is implemented as and changes online.Thus spinning becomes branch, no-load voltage ratio, becomes the yarn twisted.
When weaving, it is known that the line density of three root thickness yarns is respectively ρ1、ρ2、ρ3, it is desirable that line density, the blending ratio of institute's yarn
And the twist changes over time.If the line density of yarn, the blended when twist are respectively the variable of time, ρ can be usedy(t)、K1(t)、
K2(t)、K3(t)、Tw(t) it indicates.
1, front roller speed Vq(t)
It is assumed that with ingot speed nsIt spins, then front roller speed can be obtained according to the twist are as follows:
Vq(t)=ns/Tw(t) (1)
Spindle revolving speed n when spinningsIt is to be not belonging to regulation amount according to setting rule operation.It, can when yarn twist variation
Front roller speed is set to meet above formula variation to realize the variation of the twist.
2, rear roller speed Vh(t)
The total stretch ratio of first passage can be obtained by known conditions are as follows:
Then rear roller speed
Vh(t)=ρy(t)*K1(t)*Vq(t)/ρ1 (3)
3, middle roller speed Vz(t)
The total stretch ratio of second channel can be obtained by known conditions are as follows:
Then middle roller speed
Vz(t)=C* ρy(t)*K2(t)*Vq(t)/ρ2 (6)
4, axle speed V is assistedf(t)
The total stretch ratio of third channel can be obtained by known conditions are as follows:
Then auxiliary roller speed
Vf(tp)=ρy(tp)*K3(tp)*Vq(tp)/ρ3 (8)
It is above-mentioned analysis shows, line density, blended when twist ρ when institute's yarny(t)、K1(t)、K2(t)、K3(t)、Tw
(t) when equal time to time change, the front roller speed V at corresponding moment can be acquired respectively by formula (1) to (7)q(t), middle roller
Speed Vz(t), rear roller speed Vh(t), axle speed V is assistedf(t), thus line density is spinned, the blended when twist changes
Yarn, as shown in formula (8) (9) (10) (11) (12).
The present embodiment produces line density 4.5 using the short fibre of micropore terylene, Xinjiang Long staple cotton fiber, Yunnan hemp as raw material
Gram/10 meters of rove, by gap bridge tooth connect in, the draw ratio C=1.25 of rear roller, if ingot when spinning first segment yarn
Rotor speed is 16000 revs/min.It is required that in spinning of each period such as the yarn that line density, blending ratio and the twist change in table 1
Line, as shown in table 1:
Table 1. becomes branch, no-load voltage ratio, becomes twisted yarn geometric specifications parameter
Parameter each in table 1 is brought into formula (1) (2) (3) (4) (5) (6) (7), can obtain day part spinning become branch, no-load voltage ratio,
Become the yarning process parameter of twisted yarn, as shown in table 2.
Table 2. becomes branch, no-load voltage ratio, the yarning process parameter for becoming twisted yarn
Pass through the yarning process parameter and triple channel number ring throstle spinning line density, the blended when twist in table 2
The yarn changed.By carrying out testing the distribution situation of its line density, blending ratio, the twist on yarn such as table to institute's yarn
Shown in 3.By analyzing data, it is recognised that every structural parameters of institute's yarn and setting value are close, and change is realized
Branch, no-load voltage ratio and the target for becoming twirl.
Table 3. becomes the distribution situation of branch, no-load voltage ratio, the number for becoming twisted yarn, the blended when twist
Experiment statistics prove that end breakage rate of the yarn in the first draft area is zero, and the unstable point of thickness mutation occurs general
Rate has dropped 74% than the prior art, meanwhile, end breakage rate of the yarn in the second draft area declines 47%, thickness mutation it is unstable
The likelihood ratio prior art that point occurs has dropped 41%.
Embodiment 2
The present embodiment and 1 structure of embodiment are essentially identical, the difference is that:
As shown in figure 5, control system further includes the first comparison module, the first comparison module respectively with first sensor,
Two sensors, 3rd sensor and controller connection, the first comparison module is for monitoring middle roller axis, rear roller axis and auxiliary
Help rotating ratio between axis, numerical value regulation middle roller axis, rear roller axis and the asessory shaft that controller is fed back according to the first comparison module
In one or several revolving speed, and then regulate and control the blending ratio of the first component rove, the second component rove and third component rove.
Accurately and quickly to realize yarn than regulation, the utility model is directly according to the first comparison module feedback
Numerical value is regulated and controled, even if setting since various source of errors cause middle roller axis, rear roller axis or asessory shaft revolving speed to exceed respectively
Error range is determined, as long as guaranteeing rear roller axis, middle roller axis and the revolving speed ratio of asessory shaft three of the first comparison module feedback
(i.e. the feeding speed ratio of the first component rove, the second component rove and third component rove) is being set in error range, i.e.,
It can continue the actual speed produced without additionally adjusting rear roller axis, middle roller axis and asessory shaft.Compared with prior art, it needs
The middle roller that monitor simultaneously in different channels is compared with multiple parameters such as rear rollers, and the utility model only needs to monitor a ginseng
Number, relaxes middle roller and rear roller control accuracy, increases the redundancy of system control, and highlights different channel top rollers and turn
The workload of the importance of speed ratio value, controller processing also substantially increases the blending ratio control essence of yarn while substantially reducing
Degree, in addition, avoiding the shutdown or adjustment time in production process, the production efficiency of equipment improves 30% or more.
In addition, control system further includes the second comparison module, third comparison module and the 4th comparison module.Second compares
Module is connect with first sensor, front sensor and controller respectively;Second comparison module is for monitoring rear roller axis and preceding sieve
Rotating ratio between drawing, and then monitor the draw ratio of the first component rove, the numerical value that controller is fed back according to the second comparison module
Regulate and control rear roller axis or front roller revolving speed, and then regulates and controls the draw ratio of the first component rove.
Third comparison module is connect with second sensor, front sensor and controller respectively;Third comparison module is for supervising
The rotating ratio between middle roller axis and front roller is surveyed, and then monitors the draw ratio of the second component rove, controller is according to third ratio
Numerical value compared with module feedback regulates and controls middle roller axis or front roller revolving speed, and then regulates and controls the draw ratio of the second component rove.4th
Comparison module is connect with 3rd sensor, front sensor and controller respectively;4th comparison module is for monitoring asessory shaft with before
Rotating ratio between roller, and then monitor the draw ratio of third component rove, the number that controller is fed back according to the 4th comparison module
Value regulation asessory shaft or front roller revolving speed, and then regulate and control the draw ratio of third component rove.
Accurately and quickly to realize yarn than regulation, the utility model is directly according to the second comparison module feedback
Numerical value is monitored the draw ratio of the first component rove, wherein even if since various source of errors lead to rear roller axis and preceding sieve
The revolving speed of drawing exceeds setting error range respectively, as long as guaranteeing the rear roller axis and front roller rotating ratio of the second comparison module feedback
Value can continue the actual speed produced without additionally adjusting rear roller axis and front roller in setting error range.Control
The workload of device processing processed also substantially increases the draw ratio of yarn and the control precision of line density while substantially reducing.The
Three comparison modules, the effect of the 4th comparison module are similar, repeat no more.
Wherein comparison module can be the prior art, can be existing comparator or integrated comparison circuit, Huo Zhewei
Existing comparison module in a software form in controller CUP.Forms of sensor is also very much, for example, can be photoelectric encoder or
Hall revolution speed transducer etc..
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (9)
1. a kind of alternation drawing-off triple channel spinning apparatus characterized by comprising pass through for the first component rove first logical
Road, the second channel passed through for the second component rove and the third channel passed through for third component rove;
The first rear roller, the first middle roller and front roller, first rear roller and institute are disposed on the first passage
It states and is connected between the first middle roller by the first driving gear set, the first driving gear set is for keeping the first middle roller and first
Draw ratio between rear roller is constant and is not more than 1.4;
The second rear roller, the second middle roller and the front roller are disposed on the second channel;Second rear roller
Between second middle roller by the second driving gear set connect, the second driving gear set for keep the second middle roller with
Draw ratio between second rear roller is constant and is not more than 1.4;
Third rear roller, third middle roller and the front roller are disposed on the third channel;The third rear roller
Connected between the third middle roller by third driving gear set, third driving gear set for keep third middle roller with
Draw ratio between third rear roller is constant and is not more than 1.4;
The relatively described front roller synchronous speed change of the middle roller and rear roller in same channel, the middle roller and rear roller phase in different channels
Speed change is replaced to front roller, front roller generates velocity variations with respect to spindle, by the alternation drawing-off to three groups of rove and forms yarn
The alternation of line is twisted, and realizes the number variation, ratio variation and twist variation of molding yarn.
2. alternation drawing-off triple channel spinning apparatus according to claim 1, which is characterized in that in described in each channel
Middle upper leather roller is provided with above roller, the spinning apparatus further includes covering on middle upper leather roller and upper pin and keeping same with middle roller
The upper leather ring of movement is walked, cover on middle roller and lower pin and keeps the lower apron moved synchronously with middle roller;Upper leather ring and hypodermis
Distance of the gripping jaw of circle apart from front roller nip line is less than 3mm.
3. alternation drawing-off triple channel spinning apparatus according to claim 1, which is characterized in that further include rear roller axis in
Roller shaft;
In the circumferential direction of the rear roller axis, first rear roller is sleeved on relatively fixedly on the rear roller axis, described
Second rear roller is rotatably sleeved on the rear roller axis, and the third rear roller is rotatably sleeved on institute
It states on rear roller axis;
In the circumferential direction of the middle roller axis, first middle roller is rotatably sleeved on the middle roller axis, institute
It states the second middle roller to be sleeved on relatively fixedly on the middle roller axis, the third middle roller is rotatably sleeved on institute
It states on middle roller axis;
The rear roller axis and the middle roller axis for regulating and controlling the first component rove and the second component rove respectively
Feeding speed.
4. alternation drawing-off triple channel spinning apparatus according to claim 1, which is characterized in that first driving gear set
The first driving gear, the first carrier gear and the first driven gear including successively engaged transmission;First driving gear with it is described
First rear roller is concentric to be fixedly connected, first driven gear with first middle roller is concentric is fixedly connected;
Second driving gear set includes the second driving gear, the second carrier gear and the second passive tooth of successively engaged transmission
Wheel;Second driving gear with second middle roller is concentric is fixedly connected, sieve after second driven gear and described second
Draw concentric be fixedly connected;
The third driving gear set includes third driving gear, third carrier gear and the third passive tooth of successively engaged transmission
Wheel;Third driving gear with the third middle roller is concentric is fixedly connected, sieve after the third driven gear and the third
Draw concentric be fixedly connected.
5. alternation drawing-off triple channel spinning apparatus according to claim 4, which is characterized in that further include asessory shaft, in week
Upwards, the third carrier gear is sleeved on relatively fixedly on the asessory shaft.
6. alternation drawing-off triple channel spinning apparatus according to claim 5, which is characterized in that first carrier gear and
Second carrier gear loop is on the asessory shaft.
7. alternation drawing-off triple channel spinning apparatus according to claim 5, which is characterized in that further include control system and watching
Take drive system;
The servo drive system includes servo-driver and servo motor;
The control system includes controller and speed probe;
The controller passes sequentially through servo-driver and connect with the servo motor;
The servo motor includes: for driving the first servo motor of the rear roller axis rotation, for driving middle sieve
Second servo motor of pulling shaft rotation, the third servo motor for driving asessory shaft rotation and for drive it is described before
The preceding servo motor of roller rotation;
The speed probe includes: for monitoring the first sensor of the rear roller axis revolving speed, for monitoring middle sieve
The second sensor of pulling shaft revolving speed, the 3rd sensor for monitoring the asessory shaft revolving speed and for monitoring the front roller
The front sensor of revolving speed.
8. alternation drawing-off triple channel spinning apparatus according to claim 1, which is characterized in that further include being arranged in shape tube
The resistance twist roller of top;It is provided with anterior epithelium cornea roller above the front roller, resistance twist roller is followed by by the 4th driving gear set
The anterior epithelium cornea roller rotates in same direction;
4th driving gear set includes the 4th driving gear, the 4th carrier gear and the 4th passive tooth of successively engaged transmission
Wheel;4th driving gear with the anterior epithelium cornea roller is concentric is fixedly connected, the 4th driven gear and the resistance twist roller are same
Axle center is fixedly connected.
9. alternation drawing-off triple channel spinning apparatus according to claim 8, which is characterized in that the resistance twist roller with before on
Draft ratio is 1.1-1.35 between roller.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920318043 | 2019-03-13 | ||
CN2019203180432 | 2019-03-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN209702955U true CN209702955U (en) | 2019-11-29 |
Family
ID=68644109
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201920321216.6U Expired - Fee Related CN209702955U (en) | 2019-03-13 | 2019-03-14 | Alternation drawing-off triple channel spinning apparatus |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN209702955U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109750400A (en) * | 2019-03-13 | 2019-05-14 | 无锡市和展机电技术有限公司 | Alternation drawing-off triple channel spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn |
-
2019
- 2019-03-14 CN CN201920321216.6U patent/CN209702955U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109750400A (en) * | 2019-03-13 | 2019-05-14 | 无锡市和展机电技术有限公司 | Alternation drawing-off triple channel spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn |
CN109750400B (en) * | 2019-03-13 | 2024-03-22 | 无锡市和展机电技术有限公司 | Alternating drafting three-channel spinning device and spinning method of variable-count variable-ratio variable-twist yarn |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109750400A (en) | Alternation drawing-off triple channel spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn | |
CN103938322B (en) | A kind of Revolving cup spinning colour mixture resultant yarn method and device and product | |
CN104726977B (en) | The five component similarities and differences walk two level drawing-off and spin colorful ring or point point yarn method | |
CN204198955U (en) | A kind of drawing frame producing polychrome section coloured yarn | |
CN109735983A (en) | Triple channel alternation drawing-off twines twirl cladding ring spidle type yarn forming device and method | |
CN209702955U (en) | Alternation drawing-off triple channel spinning apparatus | |
CN109750401A (en) | Four-way alternation drawing-off twines twirl cladding ring spidle type yarn forming device and method | |
CN109735981B (en) | Four-channel hollow spindle fancy yarn forming device and method | |
CN109735976B (en) | Seven-channel alternating drafting twisting coating ring spindle fancy yarn forming device and method | |
CN109825907A (en) | Alternation drawing-off four-way spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn | |
CN209836441U (en) | Single-drafting-channel hollow spindle fancy yarn forming device | |
CN109735972A (en) | Alternation drawing-off binary channels spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn | |
CN209702956U (en) | Triple channel hollow spindle fancy type yarn forming device | |
CN210104151U (en) | Alternating drafting four-channel spinning device | |
CN209816369U (en) | Alternating drafting double-channel spinning device | |
CN109825915A (en) | Five-channel alternation drawing-off twines twirl cladding ring spidle type yarn forming device and method | |
CN109811442B (en) | Six-channel alternating drafting twisting coating ring spindle fancy yarn forming device and method | |
CN109763221B (en) | Five-channel hollow spindle fancy yarn forming device and method | |
CN109735982A (en) | Binary channels alternation drawing-off twines twirl cladding ring spidle type yarn forming device and method | |
CN109735977A (en) | Alternation drawing-off Five-channel spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn | |
CN209741346U (en) | alternating drafting five-channel spinning device | |
CN109750402A (en) | Six channel hollow spindle fancy type yarn forming devices and method | |
CN209836439U (en) | Four-channel hollow spindle fancy yarn forming device | |
CN209957959U (en) | Five-channel alternating drafting twisting coating ring spindle fancy yarn forming device | |
CN209741349U (en) | Double-channel hollow spindle fancy yarn forming device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191129 |
|
CF01 | Termination of patent right due to non-payment of annual fee |