CN209699286U - A kind of new-energy automobile carbon brush holder insulating part stamping die - Google Patents

A kind of new-energy automobile carbon brush holder insulating part stamping die Download PDF

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Publication number
CN209699286U
CN209699286U CN201920415897.2U CN201920415897U CN209699286U CN 209699286 U CN209699286 U CN 209699286U CN 201920415897 U CN201920415897 U CN 201920415897U CN 209699286 U CN209699286 U CN 209699286U
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China
Prior art keywords
plate
red needle
carbon brush
brush holder
insulating part
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CN201920415897.2U
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Chinese (zh)
Inventor
戴继文
陈伟华
宋庆娟
石志勤
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Xiamen Hong Cheng Insulating Materials Co Ltd
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Xiamen Hong Cheng Insulating Materials Co Ltd
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Abstract

The utility model relates to a kind of new-energy automobile carbon brush holder insulating part stamping dies, including upper die component and lower mold assemblies, upper die component has been sequentially arranged panel from top to bottom, thimble push plate, ejector retainner plate, red needle fixed plate, concave template and Nei Tuo plate, the shape of interior de- plate corresponds to the shape of molding carbon brush holder insulating part to be punched and red needle hole corresponding with the mounting hole on carbon brush holder insulating part is distributed with thereon, the consistent opening of shape with interior de- plate is equipped among concave template, lower mold assemblies have been sequentially arranged punch-pin from top to bottom, convex template, guide post fixed plate and bottom plate, wherein, several chip spaces are equipped on the outer peripheral edge of interior de- plate and the peripheral wall in red needle hole, and the peripheral wall of the opening of concave template is equipped with several gas holes.The utility model can be improved the discharge chip removal ability of mold, avoid the problem that even being broken because of the unsmooth abrasion for causing red needle of discharge chip removal by designing chip space on de- plate inside and adding gas hole on concave template.

Description

A kind of new-energy automobile carbon brush holder insulating part stamping die
Technical field
The utility model relates to auto parts machinery manufacture fields, rush more particularly to a kind of new-energy automobile carbon brush holder insulating part Compression mould.
Background technique
The composition of New-energy electric vehicle include: be driven by electricity and control system, driving force transmission etc. mechanical systems and Complete the equipment etc. of assigned tasks.
It is driven by electricity and control system is the core of electric car, and be different from the maximum difference of internal-combustion engines vehicle. It is driven by electricity and control system is made of the speed-regulating control device etc. of drive motor, power supply and motor.Wherein, motor Composition is generally made of rotor assembly, field frame assembly, rectifier assembly, end cap, belt pulley, fan etc..
Carbon brush is the connector that energy is transmitted between motor or the fixed part and rotating part of other rotating machineries.Carbon Brush holder plays a part of fixed carbon brush position in motor, and the quality of carbon brush holder directly affects the service performance and use of motor Service life.
New-energy automobile carbon brush holder insulating part with a thickness of 1.6mm, mounting hole it is different, diameter is small and more, arrangement Intensively.The material of new-energy automobile carbon brush holder insulating part is polyester composite board, generallys use punching press in sheet fabrication production Mode forms, but scrap is easy to produce in this polyester composite board punching course, therefore this for carbon brush holder insulating part more And small and dense distribution structure causes red needle to be broken easily because discharge is unsmooth, influences product yield.
Summary of the invention
The utility model is intended to provide a kind of new-energy automobile carbon brush holder insulating part stamping die, to solve the above problems. For this purpose, the specific technical solution that the utility model uses is as follows:
A kind of new-energy automobile carbon brush holder insulating part stamping die, including upper die component and lower mold assemblies, the upper mold group Part has been sequentially arranged panel, thimble push plate, ejector retainner plate, red needle fixed plate, concave template and Nei Tuo plate, the interior de- plate from top to bottom Shape correspond to molding carbon brush holder insulating part to be punched shape and be distributed with thereon on the carbon brush holder insulating part The corresponding red needle hole of mounting hole, the consistent opening of shape with the interior de- plate, the lower die are equipped among the concave template Component has been sequentially arranged punch-pin, convex template, guide post fixed plate and bottom plate, the shape of the punch-pin and the interior de- plate from top to bottom Shape it is corresponding and there is through-hole corresponding with the red needle hole, have among the convex template consistent with the shape of the punch-pin Opening, wherein be equipped with several chip spaces, and the cavity plate on the outer peripheral edge of the interior de- plate and the peripheral wall in the red needle hole The peripheral wall of the opening of plate is equipped with several gas holes.
Further, the red needle hole includes big round red needle hole, middle round red needle hole, small circular red needle hole, D-shaped red needle Hole and special-shaped red needle hole.
Further, two straight flanges D-shaped red needle hole relative to each other communicates with each other to form a kidney-shaped red needle hole.
Further, the chip space in D-shaped red needle hole is located at the both ends of its straight flange.
Still further, include with the red needle of kidney-shaped red needle hole cooperation two straight flanges linking together of one end that This opposite D-shaped formed punch.In this case, the end face of the D-shaped formed punch is low inside and high outside inclined-plane.Preferably, described oblique The inclination angle in face is 5 °.
Further, the red needle is made of SKD11 material.
Further, the quantity of the gas hole is 4, is separated from each other 90 °.
The utility model by adopting the above technical scheme, has the beneficial effect that the utility model passes through on de- plate inside It designs chip space and adds gas hole on concave template, can be improved the discharge chip removal ability of mold, avoid because of discharge chip removal The problem of unsmooth abrasion for causing red needle is even broken.
Detailed description of the invention
To further illustrate each embodiment, the utility model is provided with attached drawing.These attached drawings are in the utility model discloses A part of appearance mainly to illustrate embodiment, and can cooperate the associated description of specification former come the running for explaining embodiment Reason.Cooperation refers to these contents, and those of ordinary skill in the art will be understood that other possible embodiments and sheet are practical new The advantages of type.Component in figure is not necessarily to scale, and similar component symbol is conventionally used to indicate similar component.
Fig. 1 is the three-dimensional signal according to the new-energy automobile carbon brush holder insulating part stamping die of the utility model embodiment Figure;
Fig. 2 is the stereogram exploded view of the upper die component of new-energy automobile carbon brush holder insulating part stamping die shown in FIG. 1;
Fig. 3 is the stereogram exploded view of the lower mold assemblies of new-energy automobile carbon brush holder insulating part stamping die shown in FIG. 1;
Fig. 4 is the schematic diagram of the first embodiment of the interior de- plate in upper die component shown in Fig. 2;
Fig. 5 is the schematic diagram of the second embodiment of the interior de- plate in upper die component shown in Fig. 2;
Fig. 6 is the schematic diagram for the D-shaped hole red needle of interior de- plate shown in fig. 5;
Fig. 7 is the front view of D-shaped hole shown in fig. 6 red needle.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention will be further described.
As shown in Figures 1 to 3, a kind of new-energy automobile carbon brush holder insulating part stamping die may include upper die component 1 and lower die Component 2.Wherein, upper die component 1 may include that the panel 11 being sequentially arranged from top to bottom, thimble push plate 12, ejector retainner plate 13, red needle are solid Fixed board 14, concave template 15, interior de- plate 16 and other attachmentes (such as red needle 17).The assembling mode of upper die component 1 is this field skill Known to art personnel, it is not further described herein.
Wherein, the shape of interior de- plate 16 corresponds to the shape of molding carbon brush holder insulating part to be punched and is distributed with thereon Red needle hole 161a, 161b, 161c, 161d, 161e corresponding with the through-hole on the carbon brush holder insulating part.The formed punch shape of red needle 17 Shape is corresponding with red needle hole 161a, 161b, 161c, 161d, 161e.161a, 161b, 161c, 161d, 161e include great circle in red needle hole Shape red needle hole 161a, middle round red needle hole 161b, small circular red needle hole 161c, D-shaped red needle hole 161d and special-shaped red needle hole 161e. The outer peripheral edge of interior de- plate 16 and the peripheral wall of red needle hole 161a, 161b, 161c, 161d, 161e are equipped with several chip spaces 162, this So that the chip removal ability of red needle formed punch greatly enhances.It is equipped among concave template 15 and the consistent opening 151 of the shape of interior de- plate 16. Therefore, interior de- plate 16 can pass through concave template 15.The peripheral wall of the opening 151 of concave template 15 is equipped with several gas holes 152.Institute Show in embodiment, the quantity of the gas hole 152 is 4, is separated from each other 90 °.Gas hole 152 can external tracheae (do not show Out), when interior de- plate 16 is to bottom knockout, blowing enters concave template 15 and blows down the product for being attached to interior de- plate 16, and will be intracavitary residual Remaining scrap is blown out together.Therefore, the discharge chip removal ability of mold can be greatly improved, and then avoids causing red needle abrasion very To the problem of fracture.
Lower mold assemblies 2 may include the punch-pin 21 being sequentially arranged from top to bottom, convex template 22, guide post fixed plate 23, bottom plate 24 And other attachmentes.The assembling mode of lower mold assemblies 2 is well known to those skilled in the art, and is not further described herein.Punch-pin 21 Shape and interior de- plate 16 shape it is corresponding and have through-hole corresponding with red needle hole 161a, 161b, 161c, 161d, 161e.It is convex Among template 22 have with the shape of the punch-pin 21 it is consistent opening 221, therefore, punch-pin 21 can pass through convex template 22.Together Sample, guide post fixed plate 23 has through-hole corresponding with red needle hole 161a, 161b, 161c, 161d, 161e, and bottom plate 24 has There is counterbore corresponding with red needle hole 161a, 161b, 161c, 161d, 161e.
As shown in Figures 4 and 5, the chip space 162 in the 161d of D-shaped red needle hole is located at the both ends of its straight flange.This is a kind of excellent Embodiment is selected, because D-shaped red needle hole 161d is respectively easy to appear scrap at the both ends of straight flange in punching course.Certainly, in D Chip space 162 can also be arranged in the arc side of shape red needle hole 161d.
Chip space 162 can be semicircle, rectangle or other shapes.In the shown embodiment, big round red needle hole 161a, Semicircle chip space 162 and rectangle chip space 162 with interlaced arrangement in middle circle red needle hole 161b;Small circular red needle hole 161c, D-shaped red needle hole 161d and Nei Tuo plate 16 outer peripheral edge in chip space 162 be semicircle;Special-shaped red needle hole 161e's Chip space 162 has semicircle, also there is rectangle.
The problem of easily snapping off in order to avoid single D-shaped red needle, red needle 17 include two straight flanges that one end links together D-shaped formed punch 171 relative to each other, as shown in Figure 6.That is, red needle 17 forms gantry structure.The red needle 17 abandons previous single red needle Structure, have very big reinforcement in structural strength, its service life can be obviously prolonged.In addition, this red needle 17 compares For single D-shaped red needle, processing is more convenient, and cost is lower.Meanwhile in order to cooperate the red needle 17, two straight flanges that This opposite D-shaped red needle hole 161d communicates with each other to form a kidney-shaped red needle hole, as shown in Figure 5.In addition, this kidney-shaped red needle hole Be conducive to chip removal.
In order to remove Burr removal, it is (interior high outer that the inclined-plane with certain angle is processed into the end face 1711 of the D-shaped formed punch 171 It is low, that is, straight flange side is higher), that is, form a blade.Preferably, the inclination angle on the inclined-plane is less than 10 °, it is highly preferred that 3 to Between 6 °, most preferably 5 °, as shown in Figure 7.
Preferably, red needle 17 is made of SKD11 material.
Now briefly explain the course of work of the utility model.When work, slitting material is sent into against guide pin and positions, when When upper die component 1 declines with sliding block, concave template 15, convex template 22 first push down billot, prevent a discharge position mobile, then interior de- plate 16 punchings fall the plate above punch-pin 21, go out product shape, and then interior de- plate 16 pushes down product, and red needle formed punch is made to go out product Inner cavity (mounting hole).At this moment convex template 22 sinks, and product is pushed into concave template 15 by punch-pin, and also tightly hoop takes off plate to scrap inside On 16.When upper die component goes back up to origin, mandril pressing against thimble push plate 12 and thimble push in de- plate 16 product from cavity plate 151 ejection of the opening of plate 15;Hoop takes off plate 16 and the part scrap on red needle formed punch inside simultaneously, by interior de- plate by the elastic force of spring It lays down, tracheae is blown at this time, remaining scrap is blown out, then take product away from the chip space 162 on interior de- plate 16, is so far completed The punch forming process of entire carbon brush holder insulating part.Billot is sent into a step pitch again, carries out punch forming process next time, such as This is back and forth carried out.
Although specifically showing and describing the utility model in conjunction with preferred embodiment, those skilled in the art is answered This is understood, in the spirit and scope for not departing from the utility model defined by the appended claims, in form and details On the utility model can be made a variety of changes, be the protection scope of the utility model.

Claims (8)

1. a kind of new-energy automobile carbon brush holder insulating part stamping die, including upper die component (1) and lower mold assemblies (2), it is described on Membrane module (1) has been sequentially arranged panel (11), thimble push plate (12), ejector retainner plate (13), red needle fixed plate (14), recessed from top to bottom Template (15) and interior de- plate (16), the shape of the interior de- plate (16) correspond to the shape of molding carbon brush holder insulating part to be punched And be distributed with thereon corresponding with the mounting hole on carbon brush holder insulating part red needle hole (161a, 161b, 161c, 161d, 161e), the consistent opening (151) of shape with the interior de- plate (16), the lower die group are equipped among the concave template (15) Part (2) has been sequentially arranged punch-pin (21), convex template (22), guide post fixed plate (23) and bottom plate (24), the punch-pin from top to bottom (21) shape it is corresponding with the shape of the interior de- plate (16) and have with the red needle hole (161a, 161b, 161c, 161d, 161e) corresponding through-hole, the intermediate consistent opening of shape having with the punch-pin (21) of the convex template (22), feature exist In: it is equipped on the outer peripheral edge of the interior de- plate (16) and the peripheral wall in the red needle hole (161a, 161b, 161c, 161d, 161e) Several chip spaces (162), and the peripheral wall of the opening (151) of the concave template (15) is equipped with several gas holes (152).
2. new-energy automobile carbon brush holder insulating part stamping die as described in claim 1, it is characterised in that: two straight flanges are each other Opposite D-shaped red needle hole (161d) communicates with each other to form a kidney-shaped red needle hole.
3. new-energy automobile carbon brush holder insulating part stamping die as claimed in claim 2, it is characterised in that: the D-shaped red needle The chip space (162) in hole (161d) is located at the both ends of its straight flange.
4. new-energy automobile carbon brush holder insulating part stamping die as claimed in claim 2, it is characterised in that: rushed with the kidney-shaped The red needle (17) of pin hole cooperation includes two straight flanges linking together of one end D-shaped formed punch (171) relative to each other.
5. new-energy automobile carbon brush holder insulating part stamping die as claimed in claim 4, it is characterised in that: the D-shaped formed punch (171) end face (1711) is low inside and high outside inclined-plane.
6. new-energy automobile carbon brush holder insulating part stamping die as claimed in claim 5, it is characterised in that: incline on the inclined-plane Angle is 5 °.
7. the new-energy automobile carbon brush holder insulating part stamping die as described in any one of claim 4 to 6, it is characterised in that: The red needle (17) is made of SKD11 material.
8. new-energy automobile carbon brush holder insulating part stamping die as described in claim 1, it is characterised in that: the gas hole (152) quantity is 4, is separated from each other 90 °.
CN201920415897.2U 2019-03-29 2019-03-29 A kind of new-energy automobile carbon brush holder insulating part stamping die Active CN209699286U (en)

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Application Number Priority Date Filing Date Title
CN201920415897.2U CN209699286U (en) 2019-03-29 2019-03-29 A kind of new-energy automobile carbon brush holder insulating part stamping die

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Application Number Priority Date Filing Date Title
CN201920415897.2U CN209699286U (en) 2019-03-29 2019-03-29 A kind of new-energy automobile carbon brush holder insulating part stamping die

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109940698A (en) * 2019-03-29 2019-06-28 厦门弘诚绝缘材料有限公司 A kind of new-energy automobile carbon brush holder insulating part stamping die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109940698A (en) * 2019-03-29 2019-06-28 厦门弘诚绝缘材料有限公司 A kind of new-energy automobile carbon brush holder insulating part stamping die

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