A kind of high temperature gas cooled reactor heat-transfer pipe check device
Technical field
The utility model belongs to non-destructive testing and the maintenance technique field of steam generator heat-transfer pipe and similar heat exchange equipment,
More particularly to a kind of high temperature gas cooled reactor heat-transfer pipe check device.
Background technique
High temperature gas cooled reactor is nuclear power heap-type of new generation, compared with having run heap-type, temperature gas cooled reactor steam generator heat exchange
There are larger differences for the structure type of pipe, and running environment is far different, and traditional heat exchanger tube test mode has been unable to meet inspection
Requirement.The structure of temperature gas cooled reactor steam generator heat exchanger tube is spiral coil, and bending radius is small, and main feed-water intake has section
Component is flowed, connection and fixed form with heat exchanger tube nozzle will affect the close of check device and steam generator water chamber tube sheet
Envelope.Temperature gas cooled reactor steam generator environment space size is far smaller than the water chamber of pressurized-water reactor nuclear power plant, sets to heat-transfer pipe inspection
Standby size limitation is bigger.Nuclear power plant not yet changes the coil of temperature gas cooled reactor steam generator both at home and abroad at present
Heat pipe carries out the precedent of inservice inspection, although external some research institutions have carried out coil heat exchanger tube nondestructive testing
Research, but also it is not used for engineering practice.
Utility model content
In order to solve the problems, such as that temperature gas cooled reactor steam generator heat-transfer pipe implementation non-destructive testing difficulty is big, inventing one kind can
Applied to the helium mass spectrum check device of temperature gas cooled reactor steam generator heat exchanger tube, which can cover steam generator
All tubesheet holes realize the automatic detection of heat-transfer pipe.To fill up the blank on technique, meanwhile, it can also be by the inspection
The core technology of device is generalized in PWR steam generator heat-transfer pipe inspection equipment and is applied.
The utility model is realized in this way:
A kind of high temperature gas cooled reactor heat-transfer pipe check device using modularized design, including suction gun device, guide assembly, is returned
Rotation mechanism and support leg mechanism;It is attached between suction gun device and guide assembly using quick change construction, suction gun component quick change construction,
Rotary chuck by stirring quick change construction can realize the quick locking of suction gun device and guide assembly, realize between the two fast
Speed connection, support leg mechanism use folding form, carry convenient for staff.
Guide assembly as described above includes guide rail, driving motor and retarder, origin sensor, excess of stroke sensor and adds
Slim slide block;Position change of the guide assembly for realizing suction gun component water chamber radial direction in steam generator, guide assembly
Except being able to enter in steam generator water supply ozzle with good repetitive positioning accuracy, and the flexible stroke energy of guide assembly
Enough cover all tubesheet holes of steam generator;Lengthening slide block movement on the driving motor driving guide rail of guide rail, thus real
The linear motion of present evaporator water chamber radial direction;By the effect of the lengthening sliding block on guide rail, guide assembly can drive suction
Gun apparatus movement, motion range can cover the tubesheet holes of all positions comprehensively.
Guide assembly as described above can also realize zero correction by origin sensor, to realize to positioning accuracy
Control, and using the limit of excess of stroke sensor, so that check device all will not be to steam generator water chamber with the movement of any track
Generate collision.
Swing mechanism as described above mainly by guide-rail coupling member, rotating mechanism shell, harmonic speed reducer, mounting seat,
The composition such as rotating electric machine, base housing, microswitch fixing seat, microswitch, active block stop, fixed stop;For for check
Device realizes circular motion, controls the rotation angle of check device, and harmonic speed reducer carries high rigidity bearing, and ring flange exports,
It can be directly attached with guide assembly;Swing mechanism mechanical position limitation is real by an active block stop that can be swung within a certain angle
It is existing, realize that the sensor of swing mechanism limits by microswitch;Mounting seat connects with harmonic speed reducer and rotating electric machine respectively
It connects;And there are flanges to install positioning surface in mounting seat, for connecting with support leg mechanism;Microswitch fixing seat is mounted on
On guide-rail coupling member, microswitch and active block stop are mounted in microswitch fixing seat, and motor is followed to rotate, fixed stop
It is mounted on rotating mechanism shell to remain stationary, rotating mechanism mechanical position limitation is real by the active block stop that can be swung within a certain angle
It is existing.
Defining active block stop normality backspin gyration is 0 °, and when swing mechanism rotates, active block stop is rotated by 360 ° meeting later
An angle greater than 360 ° is continued to rotate to, so that triggering microswitch provides limit signal, motor stalls;This α
Angular dimension is the half size of active block stop swing angle range;When overturning, after active block stop turns to 0 ° of α angle below
Microswitch is triggered, thus motor stalls.
Support leg mechanism as described above includes supporting leg, Rapid fastener, positioning bolt, fastening sleeve, fixed half buckle, activity
The parts such as half buckle, wing nut, spring-loaded plunger form;The form that joint pin is used between support leg mechanism and mounting seat, can be real
The folding of existing supporting leg, and the fixation of the supporting leg fastening sleeve realization supporting leg by band " L " type groove, spring-loaded plunger can realize adapter sleeve
The axially position and locking of cylinder, front end Rapid fastener are used to support leg mechanism quick locking being mounted on evaporator water chamber flange
On the positioning bolt of end face, the fixation of entire check device is realized.
The Rapid fastener of support leg mechanism as described above is formed by fixing half buckle and half buckle of activity, and the two passes through hinge
Pin connection, fixed partly buckle are equipped with anti-dropout wing nut.
Supporting leg as described above is in 120 ° of angle distributions between each other, compact-sized light, it is ensured that the rotation of check device
Turn center to be overlapped with the central axis of evaporator water chamber.
The beneficial effects of the utility model are:
1. a kind of high temperature gas cooled reactor heat-transfer pipe check device, check device uses modularized design, mainly includes that suction gun fills
It sets, guide assembly and swing mechanism, the part such as support leg mechanism form.It is special according to the axial symmetry of tube sheet and water chamber in geometrical characteristic
Sign, check device motion mode have used circular cylindrical coordinate form, have overcome the limitation of water chamber space structure small for mouth and large for cavity.It utilizes
Swing mechanism is realized circular motion, is realized the linear slide of radial direction using guide assembly, and the combination of two movements can drive
Dynamic suction gun device covers whole tubesheet holes;
2. the integral installation of suction gun device lengthens sliding block when on the lengthening sliding block of guide rail, passing through man-hole opening and drives suction gun device
Guide assembly middle position is moved to, so as to pass through manhole, into after water chamber cavity, lengthens slide block movement to guide rail
Marginal position can transport suction gun to most marginal hole location.Suction gun device passes through the realization pair such as lifting and decentralization, the adjustment of suction gun angle
The sealing of tubesheet holes is docked;
3. guide assembly mainly includes guide rail, driving motor and retarder, origin sensor, excess of stroke sensor, lengthens and slide
Block.Guide assembly for realizing suction gun component water chamber radial direction in steam generator position change, due to steam occur
The limitation of device water chamber space structure small for mouth and large for cavity, for guide assembly in addition to need to have good repetitive positioning accuracy, also wanting can
Into in steam generator water supply ozzle, and the flexible stroke of guide assembly can cover all tube sheets of steam generator
Hole.
4. guide assembly realizes zero correction by origin sensor, to realize the control to positioning accuracy, and utilize
The limit of excess of stroke sensor, so that check device is moved with any track all will not generate collision to steam generator water chamber.
5. swing mechanism mainly by guide-rail coupling member, rotating mechanism shell, harmonic speed reducer, mounting seat, rotating electric machine,
The composition such as base housing, microswitch fixing seat, microswitch, active block stop.Swing mechanism for realizing check device circle
Zhou Yundong, controls the rotation angle of check device, and harmonic speed reducer carries high rigidity bearing, ring flange output, can directly with lead
Rail assembly is attached;
6. swing mechanism mechanical position limitation is realized by an active block stop that can be swung within a certain angle, pass through microswitch
The sensor limit for realizing swing mechanism, enables guide rail and suction gun to reach to tubesheet holes on circumferential 0-360 ° and is completely covered
Purpose;
7. support leg mechanism mainly includes supporting leg, Rapid fastener, positioning bolt, fastening bolt, fixes half buckle, half card of activity
The part such as button, wing nut forms.Between support leg mechanism and mounting seat using joint pin form, it can be achieved that supporting leg folding,
It operates and transports convenient for personnel.
8. the supporting leg locking nut that support leg mechanism passes through band " L " type groove realizes the fixation of supporting leg, Rapid fastener will be for that will prop up
Leg mechanism quick locking realizes the fixation of entire check device on being mounted on evaporator water chamber end face of flange positioning bolt.Gu
Anti-dropout wing nut is installed on fixed half buckle;
9. being provided as manipulator by three bolts hole of flange integrally provides positioning, supporting leg is in 120 ° of folders between each other
Angle distribution, it is compact-sized light, it is ensured that the rotation center of check device is overlapped with the central axis of evaporator water chamber.
10. checking in system operation there is video camera to carry out Image Acquisition, wherein a responsible real-time monitoring suction gun dress
The centering situation of the working condition and suction gun and throttle resistance part set simultaneously provides foundation, Ling Yitai for machine vision auxiliary positioning
It is responsible for the monitoring indoor integrality of water, returns video data in real time;Two temperature sensors, a pressure inside water chamber pass
Sensor returns water chamber internal environmental data to controlling terminal in real time;The temperature sensor being installed in suction gun device gas circuit can be real
When monitoring helium temperature whether within the specified scope.
Detailed description of the invention
Fig. 1 is the high temperature gas cooled reactor heat-transfer pipe check device schematic diagram 1 of the utility model;
Fig. 2 is the high temperature gas cooled reactor heat-transfer pipe check device schematic diagram 2 of the utility model;
Fig. 3 is the guide assembly schematic diagram of the utility model;
Fig. 4 is the rotating mechanism schematic diagram of the utility model;
Fig. 5 is the mounting seat schematic diagram of the utility model;
Fig. 6 is the support leg mechanism schematic diagram of the utility model;
Fig. 7 is that the manipulator of the utility model positions figure.
Wherein: 1. check devices, 2. suction gun devices, 3. guide assemblies, 4. swing mechanisms, 5. support leg mechanisms, 6. guide rails,
7. driving motor, 8. retarders, 9. origin sensors, 10. excess of stroke sensors, 11. lengthening sliding blocks, 12. guide-rail coupling members, 13.
Rotating mechanism shell, 14. harmonic speed reducers, 15. mounting seats, 16. rotating electric machines, 17. base housings, 18. microswitches are solid
Reservation, 19. microswitches, 20. active block stops, 21. supporting legs, 22. Rapid fasteners, 23. positioning bolts, 24. fastening sleeves, 25.
Fixed half buckles, and 26. activities half buckle, 27. wing nuts, 28. spring-loaded plungers, 29. fixed stops.
Specific embodiment
The utility model is described further with reference to the accompanying drawings and examples.
According to the structure feature of temperature gas cooled reactor steam generator, the main actions of check device are divided into circular motion, diameter
To the lifting of flexible and vertical direction.This circular cylindrical coordinate structure type takes full advantage of the axial symmetry feature of tube sheet and water chamber, inspection
The linear slide that device realizes radial direction by swing mechanism realization circular motion, using guide rail is looked into, the combinations of two movements can
Driving suction gun covers the distributed areas of entire tubesheet holes.And vertical direction lifting is mainly used to control suction gun movement.
As shown in Figures 1 to 7, a kind of high temperature gas cooled reactor heat-transfer pipe check device, using modularized design, main includes inhaling
Gun apparatus 2, guide assembly 3 and swing mechanism 4, the equal part of support leg mechanism 5 form, use between suction gun device 2 and guide assembly 3
Quick change construction is attached, suction gun component quick change construction, the rotary chuck by stirring quick change construction can realize suction gun device 2 with
The quick locking of guide assembly 3 realizes quick connection between the two, and support leg mechanism 5 uses folding form, is convenient for work
Personnel carry.
The guide assembly 3 mainly includes guide rail 6, driving motor 7 and retarder 8, origin sensor 9, excess of stroke sensing
Device 10 lengthens sliding block 11.For realizing suction gun component 2, the position of water chamber radial direction in steam generator changes guide assembly 3
Become, due to the limitation of steam generator water chamber space structure small for mouth and large for cavity, guide assembly 3, which removes, there need to be good resetting
It outside precision, to be also able to enter in steam generator water supply ozzle, and the flexible stroke of guide assembly 3 can cover steam
All tubesheet holes of generator.The driving motor 7 of guide rail 6 drives the lengthening sliding block 11 on guide rail to move, and is evaporating to realize
The linear motion of device water chamber radial direction;By the effect of the lengthening sliding block 11 on guide rail 6, guide assembly 3 can drive suction gun to fill
2 movements are set, motion range can cover the tubesheet holes of all positions comprehensively.Guide assembly 3 can also be realized by origin sensor 9
Zero correction, so that the control to positioning accuracy is realized, and using the limit of excess of stroke sensor 10, so that check device 1 is to appoint
What track movement all will not generate collision to steam generator water chamber.
The swing mechanism 4 is mainly by guide-rail coupling member 12, rotating mechanism shell 13, harmonic speed reducer 14, installation bottom
Seat 15, rotating electric machine 16, base housing 17, microswitch fixing seat 18, microswitch 19, active block stop 20, fixed stop 29
Deng composition.For realizing circular motion for check device 1, the rotation angle of check device 1 is controlled, harmonic speed reducer 14 carries height
Rigid bearing, ring flange output, can directly be attached with guide assembly 3;4 mechanical position limitation of swing mechanism can be certain by one
The active block stop swung in angle is realized, realizes that the sensor of swing mechanism 4 limits by microswitch 19.Mounting seat 15 is divided
It is not connect with harmonic speed reducer 14 and rotating electric machine 16;And in mounting seat 15 there are flange install positioning surface, for
Support leg mechanism 5 connects;Microswitch fixing seat 18 is mounted on guide-rail coupling member 12, and microswitch 19 and active block stop 20 are installed
In microswitch fixing seat 18, and motor is followed to rotate, fixed stop 29 is mounted on rotating mechanism shell 13 and remains stationary,
Rotating mechanism mechanical position limitation is realized by the active block stop 20 that can be swung within a certain angle, is defined and is rotated under 20 normality of active block stop
Angle is 0 °, and when swing mechanism 4 rotates, active block stop 20 will continue to be rotating more than 360 ° of an angle after being rotated by 360 °
Degree, so that triggering microswitch 19 provides limit signal, motor stalls.This α angular dimension is the swing of active block stop 20
The half size of angular range.Overturning is also same principle, and active block stop 20 triggers fine motion after turning to 0 ° of α angle below
Switch 19, thus motor stalls.
The support leg mechanism 5 mainly includes supporting leg 21, Rapid fastener 22, positioning bolt 23, fastening sleeve 24, fixes
The parts such as half buckle 25, half buckle 26 of activity, wing nut 27, spring-loaded plunger 28 form.It operates and transports for convenience of operator
It is defeated, between support leg mechanism 5 and mounting seat 15 using joint pin form, it can be achieved that supporting leg 21 folding, and by band " L " type groove
Supporting leg fastening sleeve 24 realize the fixation of supporting leg 21, spring-loaded plunger 28 can realize the axially position and locking of fastening sleeve 24,
Its front end Rapid fastener is used to 5 quick locking of support leg mechanism being mounted on evaporator water chamber end face of flange positioning bolt 23,
Realize the fixation of entire check device 1.The Rapid fastener of support leg mechanism 5 is formed by fixing half buckle 25 and half buckle 26 of activity,
The two is equipped with anti-dropout wing nut by hinge pin connection, fixed partly buckle on 25.Supporting leg 21 is between each other in 120 ° of folders
Angle distribution, it is compact-sized light, it is ensured that the rotation center of check device 1 is overlapped with the central axis of evaporator water chamber.
The working principle of the utility model is as follows:
The integrated operation of check device is as shown in figure 1 above to Fig. 7.Power-on self-test work is carried out before check device work,
Whether normal verify the operations such as each structure division and related software response.It can be operated normally determining system components
Afterwards.Positioning bolt is installed by the threaded hole on flange as location hole using evaporator feedwater flange as positioning surface, it is fixed
Position bolt is the external thread structure with locating flange face, and positioning bolt flange face is bonded with admission port end face of flange, three
Positioning bolt is in 120 ° of uniformly distributed distributions;Check device is sent into evaporator, then supporting leg expansion fixes check device, when three
The medial surface that a fixation half buckles is closed Rapid fastener, fastening bolt is revolved and after the positioning cylinder face contact of positioning bolt
Half buckle side of activity is gone to, wing nut is tightened, completes installation.
Suction gun device is transported to hole site to be checked by check device, and check device starts formally to examine according to selected detection pattern
It surveys;Turning motor, guide rail driving motor accurately send suction gun device to detection position according to control instruction;The lifting of suction gun device,
Make suction gun and corresponding position throttle resistance part fitting, flexible material and the tube sheet of suction gun front end fit closely.Helium is carried out with that
Mass spectrum leak detection work, vacuum pump start to work and generate negative pressure in gas circuit, and helium enters gas circuit from tested tubesheet holes;Helium matter
The data that spectrometer will test are saved in real time and are shown to controlling terminal;System, can be to operator according to corresponding algorithm
Member provides leakage point position.
It completes after current heat-transfer pipe checks, host computer is according to the volume of current instant position and next tubesheet holes to be detected
Number, optimal combination of actions is calculated, driving swing mechanism motor, guide rail sliding motor are moved to by current location and to be detected at once
Tubesheet holes immediately below;After the completion of positioning early period, starting machine vision assists suction gun positioning system, calculates two suctions by video camera
Rifle central point and the deviation for positioning tubesheet holes center, and the deviation is transmitted to Motor drive function module in host computer, refer to
Several actuating motor teamworks are enabled to eliminate suction gun position error before suction gun lifting;Suction gun device is whole after completing auxiliary positioning
Body lifting, until suction gun front end completely with the complete gluing, sealing of tubesheet holes to be detected.So fixed course is pressed, it can be achieved that steam is sent out
The inspection of raw all heat-transfer pipes of device.
It is explained in detail above in conjunction with implementation method of the embodiment to utility model, but utility model is not limited to
Embodiment is stated, within the knowledge of a person skilled in the art, the utility model aims can also not departed from
Under the premise of various changes can be made.The content being not described in detail in the utility model specification can use the prior art.