CN209674224U - A kind of power cable Intelligent laying control system - Google Patents
A kind of power cable Intelligent laying control system Download PDFInfo
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- CN209674224U CN209674224U CN201920885745.9U CN201920885745U CN209674224U CN 209674224 U CN209674224 U CN 209674224U CN 201920885745 U CN201920885745 U CN 201920885745U CN 209674224 U CN209674224 U CN 209674224U
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- controller
- drum
- power cable
- sensor
- control system
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- 238000004891 communication Methods 0.000 claims abstract description 8
- 239000000523 sample Substances 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007423 decrease Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
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- 238000007726 management method Methods 0.000 description 1
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Abstract
The utility model relates to a kind of power cable Intelligent laying control systems, including dragger, conveyer and drum, the drum is equipped with wire coil bracket, it further include the master controller equipped with wireless communication module, the dragger, conveyer and drum are respectively equipped with corresponding dragger control, conveyor controller and drum controller are to be controlled, the traction machine controller, conveyor controller and drum controller are equipped with the wireless communication module to match with master controller, wherein conveyer is additionally provided with clamping motor and by the position sensor I of setting, position sensor II and pressure sensor are controlled by conveyor controller.The utility model realizes the intelligentized control method of power cable layer, and it can be adjusted as desired by pressure of the clamping motor to clamping, reduce influence of the personnel to construction quality in work progress, with the beneficial effect high-efficient, construction quality is high, engineering cost further decreases and safety greatly improves.
Description
Technical field
The utility model relates to power electronics field more particularly to cable laying system, in particular to a kind of electric power
Electrical cable intelligent lays control system.
Background technique
The laying of 110KV and the above power cable at present is usually that first cable is placed on wire coil bracket, in laying,
Cable is drawn, electric traction machine pull line in connection from wire coil bracket, opens dragger for cable slowly to traction side
To moving ahead, after certain distance, cable passes through conveyer, and conveyer clamps the power for starting conveying after cable, helps electric power electricity
Cable continues to move ahead, and conveyer is gradually added using certain distance, until to terminal by power cable traction.
It is all operationally independent Self-operating although the operation of the system is all dynamic, contact is inconvenient, reaction speed
Slowly, duty personnel is more, and the speed of service is slow, there is a problem of human factor be affected, laying quality it is not high, perplex power cable
Laying efficiency, laying quality is to be improved.
In addition, existing conveyer power cable in power cable transmission process is also the efficiency by being manually clamped
Low, manual labor's amount is big and clamping force is not easy to control, and unexpected injury when be easy to causeing construction to worker, engineering cost compared with
It is high.
Utility model content
In view of the shortcomings of the prior art, the utility model provides one kind can be realized overall process intelligent management, reaches
High efficiency, high quality, the power cable Intelligent laying control system of low cost construction.
The utility model is achieved by the following technical solution, and provides a kind of power cable Intelligent laying control system,
Including dragger, conveyer and drum, the drum is equipped with wire coil bracket, further includes the main control equipped with wireless communication module
Device, the dragger, conveyer and drum are respectively equipped with corresponding dragger control, conveyor controller and drum controller
To be controlled, traction machine controller, conveyor controller and the drum controller are equipped with and master controller matching
Wireless communication module, wherein the conveyer be equipped with position sensor and including mainframe, be symmetrical arranged and conveying be installed
The rubber tire bracket and conveyor controller of wheel, the delivery wheel are rotated synchronously by the main motor driving being equipped in mainframe, institute
The delivery wheel periphery stated is equipped with transportation rubber belt, and the mainframe is respectively arranged on the left side and the right side clamping motor, the clamping electricity
The output shaft of machine passes through the screw drive mechanism being equipped with and connect with rubber tire bracket, and clamping motor can pass through screw drive when rotated
The movement that mechanism drives delivery wheel to clamp toward inside or unclamp outward, the rubber tire frame upper inside are additionally provided with position sensing
Device I is fixedly provided with symmetrical two bases, the two sides of each base on the mainframe below transportation rubber belt
It is respectively provided with lug boss, the medial surface of the base exterior projection is additionally provided with the position sensor II of induction Yu rubber tire bracket distance
Or trigger switch, the lower section inside of the rubber tire bracket are additionally provided between detection and the medial surface in base inner bulge portion
The pressure sensor of pressure, the position sensor I and position sensor II and pressure sensor are and conveyor controller
Electrical connection.
After above scheme, the utility model passes through master controller and dragger control, conveyor controller and drum
Controller realizes information collection and centralized control, and the clamping motor by the way that conveyer is arranged by wireless communication mode
To long cable section of ingoing line Automatic-clamping, at work, clamping motor starts first, when the transportation rubber belt of side is close to cable to a spacing
Transportation rubber belt from rear pause (being approximately equal to zero with the distance between cable position using position sensor I induction), to the other side
(the position sensor I of the other side incudes to be approximately equal to the distance between cable position when suspending also close to cable to certain distance
Zero), two clamping motors of resynchronisation starting are with further clamping cables, and at the same time, pressure sensor can detect the pressure of clamping
Power simultaneously transmits signals to conveyor controller, and when the pressure of clamping reaches preset value, conveyor controller then controls clamping
Motor shuts down, at this time normal handling cable, and certainly in handling cable, master controller can synchronously control dragger and drum
Movement to realize the synchronous transport of power cable, at the end of handling cable, main controller controls dragger and drum and defeated
Owner's motor is sent to stop working, in addition, two clamping motor difference reverse startings execute releases cable operation, and by position sensing
Device II incudes so that clamping motor shuts down again after rubber tire bracket returns to initial position.
Preferably, the screw drive structure refers to that the output shaft of the clamping motor is connected with screw rod, it is described
Rubber tire bracket below be equipped with the nut structure to match with screw rod.This preferred embodiment structure is simple, and transmission effect is good and is easy to real
It applies, cost is relatively low.
Preferably, the position sensor I and position sensor II are ultrasonic sensor.The monitoring of this preferred embodiment is quasi-
It is true and easy to implement.
Preferably, the pressure sensor is ceramic pressure sensor.This preferred embodiment monitoring data prepare, and are easy to
Implement.
Preferably, tension sensor is additionally provided on front side of the dragger, the tension sensor and dragger
Controller electrical connection.Using after this preferred embodiment, when monitor causes pulling force excessive because of certain reason, master controller can be sent out
All instructions out of service of operation machine (including dragger, whole conveyer and drum) out, go again after ascertaining the reason
Starting improves the safety of system operation.
Preferably, being additionally provided with speed probe on the wire coil bracket, the speed probe and drum are controlled
Device electrical connection.Using after this preferred embodiment, the revolving speed of drum can be monitored, when occurring in cabling process due to used
Property effect so that drum rotation it is too fast when, can by master controller to drum controller issue braking instruction, by drum controller into
The processing of one step takes brake measure to drum to achieve the purpose that normal operation.
Preferably, the master controller uses dsp program system, write according to the practical process laid of power cable
Program is run, to realize intelligentized control method or automatic/hand control or on-line off-line control.This preferred embodiment is easy to implement and easy
In the flexibility for obtaining control, implementation cost is lower.
In conclusion the utility model realizes the intelligentized control method of power cable layer, and can supervise in real time as needed
It surveys the pressure clamped and is adjusted by pressure of the clamping motor to clamping, greatly reduce artificial investment, reduce and apply
Influence of the personnel to construction quality during work, with high-efficient, construction quality is high, engineering cost further decreases and safety
The beneficial effect greatly improved.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of power cable Intelligent laying control system of the utility model;
Fig. 2 is the structural schematic diagram of conveyer in the utility model;
It is as shown in the figure:
1, dragger, 1.1, tension sensor, 2, conveyer, 2.1, position sensor, 2.1.1, position sensor I,
2.1.2, position sensor II, 2.2, pressure sensor, 2.3, clamping motor, 2.4, main motor, 2.5, base, 2.6, conveying glue
Band, 2.7, rubber tire bracket, 3, drum, 3.1, wire coil bracket, 3.2, speed probe.
Specific embodiment
For the technical characterstic that can clearly illustrate the utility model, with reference to the accompanying drawing, and pass through specific embodiment,
This programme is further described.
As shown in fig. 1, a kind of power cable Intelligent laying control system, including dragger 1, conveyer 2 and drum 3,
The drum 3 is equipped with wire coil bracket 3.1, which is characterized in that and it further include the master controller equipped with wireless communication module, it is described to lead
Draw machine 1, conveyer 2 and drum 3 and is respectively equipped with corresponding dragger control, conveyor controller and drum controller to obtain
Control, traction machine controller, conveyor controller and the drum controller are equipped with the channel radio to match with master controller
Module is interrogated, wherein the conveyer is equipped with position sensor and including mainframe, the glue for being symmetrical arranged and being equipped with delivery wheel
Wheel support 2.7 and conveyor controller, the delivery wheel are rotated synchronously by the driving of main motor 2.4 being equipped in mainframe, institute
The delivery wheel periphery stated is equipped with transportation rubber belt 2.6, and the mainframe is respectively arranged on the left side and the right side clamping motor 2.3, described
The output shaft of clamping motor 2.3 passes through the screw drive mechanism being equipped with and connect with rubber tire bracket, and clamping motor 2.3 when rotated may be used
Delivery wheel is driven to clamp toward inside or the movement unclamped outward by screw drive mechanism, in 2.7 top of rubber tire bracket
Side is additionally provided with position sensor I2.1.1, is fixedly provided with symmetrical two bases on the mainframe below transportation rubber belt
2.5, the two sides of each base 2.5 are respectively provided with lug boss, and the medial surface of 2.5 exterior projection of base is additionally provided with sense
Detection and institute should be additionally provided with the position sensor II2.1.2 of rubber tire bracket distance, the lower section inside of the rubber tire bracket 2.7
State the pressure sensor 2.2 of pressure between the medial surface in 2.5 inner bulge portion of base, the position sensor I2.1.1 and position
It sets sensor II2.1.2 and pressure sensor 2.2 is electrically connected with conveyor controller.
In the present embodiment, the screw drive structure refers to that the output shaft of the clamping motor 2.3 is connected with silk
Bar is equipped with the nut structure to match with screw rod, the position sensor I2.1.1 and position below the rubber tire bracket 2.7
Sensor II2.1.2 is ultrasonic sensor, and the pressure sensor 2.2 is ceramic pressure sensor, in addition, the traction
The front side of machine 1 is additionally provided with tension sensor 1.1, and the tension sensor is electrically connected with traction machine controller, the drum
Speed probe 3.2 is additionally provided on bracket 3.1, the speed probe 3.2 is electrically connected with drum controller, in addition, described
Master controller use dsp program system, operation program is write according to the practical process laid of power cable, to realize intelligence
Control or automatic/hand control or on-line off-line control
Finally, the utility model is without description also it should be noted that the example above and explanation are also not limited to above-described embodiment
Technical characteristic can by or using the prior art realize, details are not described herein;Above embodiments and attached drawing are merely to illustrate
The technical solution of the utility model be not be limitations of the present invention, referring to preferred embodiment to the utility model into
Go detailed description, those skilled in the art should understand that, those skilled in the art are practical new at this
The variations, modifications, additions or substitutions made in the essential scope of type also should belong to this without departure from the objective of the utility model
The claims of utility model.
Claims (7)
1. a kind of power cable Intelligent laying control system, including dragger (1), conveyer (2) and drum (3), the line
Disk (3) is equipped with wire coil bracket (3.1), which is characterized in that further includes the master controller equipped with wireless communication module, the dragger
(1), conveyer (2) and drum (3) are respectively equipped with corresponding dragger control, conveyor controller and drum controller to obtain
It must control, traction machine controller, conveyor controller and the drum controller are equipped with wireless with master controller matching
Communication module, wherein the conveyer be equipped with position sensor and including mainframe, be symmetrical arranged and delivery wheel be installed
Rubber tire bracket (2.7) and conveyor controller, the delivery wheel are turned by main motor (2.4) driving being equipped in mainframe is synchronous
Dynamic, the delivery wheel periphery is equipped with transportation rubber belt (2.6), and the mainframe is respectively arranged on the left side and the right side clamping motor
(2.3), the output shaft of the clamping motor (2.3) passes through the screw drive mechanism being equipped with and connect with rubber tire bracket, clamps electricity
The movement that machine (2.3) can drive delivery wheel to clamp toward inside or unclamp outward by screw drive mechanism when rotated, it is described
Rubber tire bracket (2.7) upper inner is additionally provided with position sensor I(2.1.1), in the lower section of transportation rubber belt on the mainframe
Symmetrical two bases (2.5) are fixedly provided with, the two sides of each base (2.5) are respectively provided with lug boss, the base
(2.5) medial surface of exterior projection is additionally provided with the position sensor II(2.1.2 of induction with rubber tire bracket distance) or triggering open
Close, be additionally provided on the inside of the lower section of the rubber tire bracket (2.7) detection and the base (2.5) inner bulge portion medial surface it
Between pressure pressure sensor (2.2), the position sensor I(2.1.1) and position sensor II(2.1.2) and pressure pass
Sensor (2.2) is electrically connected with conveyor controller.
2. a kind of power cable Intelligent laying control system according to claim 1, which is characterized in that the screw rod passes
Dynamic structure refers to that the output shaft of the clamping motor (2.3) is connected with screw rod, be equipped with below the rubber tire bracket (2.7) with
The nut structure that screw rod matches.
3. a kind of power cable Intelligent laying control system according to claim 1, which is characterized in that the position passes
Sensor I(2.1.1) and position sensor II(2.1.2) it is ultrasonic sensor.
4. a kind of power cable Intelligent laying control system according to claim 1, which is characterized in that the pressure passes
Sensor (2.2) is ceramic pressure sensor.
5. a kind of power cable Intelligent laying control system according to claim 1, which is characterized in that the dragger
(1) it is additionally provided on front side of tension sensor (1.1), the tension sensor is electrically connected with traction machine controller.
6. a kind of power cable Intelligent laying control system according to claim 1, which is characterized in that the drum branch
It is additionally provided on frame (3.1) speed probe (3.2), the speed probe (3.2) is electrically connected with drum controller.
7. a kind of power cable Intelligent laying control system according to claim 1, which is characterized in that the main control
Device uses dsp program system, writes operation program according to the practical process laid of power cable, with realize intelligentized control method or from
It move/manually controls or on-line off-line control.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920885745.9U CN209674224U (en) | 2019-06-13 | 2019-06-13 | A kind of power cable Intelligent laying control system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920885745.9U CN209674224U (en) | 2019-06-13 | 2019-06-13 | A kind of power cable Intelligent laying control system |
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Publication Number | Publication Date |
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CN209674224U true CN209674224U (en) | 2019-11-22 |
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ID=68575829
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Application Number | Title | Priority Date | Filing Date |
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CN201920885745.9U Withdrawn - After Issue CN209674224U (en) | 2019-06-13 | 2019-06-13 | A kind of power cable Intelligent laying control system |
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CN (1) | CN209674224U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110161935A (en) * | 2019-06-13 | 2019-08-23 | 济南宇和电力工程有限公司 | A kind of power cable Intelligent laying control system |
-
2019
- 2019-06-13 CN CN201920885745.9U patent/CN209674224U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110161935A (en) * | 2019-06-13 | 2019-08-23 | 济南宇和电力工程有限公司 | A kind of power cable Intelligent laying control system |
CN110161935B (en) * | 2019-06-13 | 2024-03-29 | 济南宇和电力工程有限公司 | Intelligent laying control system for power cable |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20191122 Effective date of abandoning: 20240329 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20191122 Effective date of abandoning: 20240329 |