CN209672878U - A kind of wisdom pipe network system of controllable flue gas waste heat recovery - Google Patents
A kind of wisdom pipe network system of controllable flue gas waste heat recovery Download PDFInfo
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- CN209672878U CN209672878U CN201822202862.9U CN201822202862U CN209672878U CN 209672878 U CN209672878 U CN 209672878U CN 201822202862 U CN201822202862 U CN 201822202862U CN 209672878 U CN209672878 U CN 209672878U
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Abstract
Description
技术领域technical field
本实用新型涉及一种余热回收装置,具体地说是一种可控可调烟气余热回收的智慧管网系统,属于余热回收装置领域。The utility model relates to a waste heat recovery device, in particular to a controllable and adjustable smart pipe network system for recovering waste heat from flue gas, which belongs to the field of waste heat recovery devices.
背景技术Background technique
在工业生产过程中经常会产生高温废气,这些高温废气会直接排放到空气中对空气造成污染,而且烟气中的热量也被浪费,浪费能量。名称为“一种烟气余热回收装置”申请号为“201820046619.X”的中国实用新型专利公开了一种烟气余热回收装置,包括:回收箱、若干个换热管、过滤垫、净化箱、进水分配器、出水分配器和喷淋装置,所述回收箱的相对两端设置有进风口和出风口,所述过滤垫设置在出风口处,所述净化箱的进风口和出风口相对设置,且净化箱的进风口与回收箱的出风口封闭连通;若干个换热管均匀设置在回收箱内,所有换热管的两端分别延伸出回收箱的另外两端;进水分配器与每个换热管的进水口连通;出水分配器与每个换热管的出水口连通;喷淋装置设置在净化箱内,用于净化烟气。然而该装置对于余热的回收无法实现调节控制,余热利用率较低。High-temperature waste gas is often produced in the industrial production process, and these high-temperature waste gas will be directly discharged into the air to cause air pollution, and the heat in the flue gas is also wasted, wasting energy. The Chinese utility model patent titled "A flue gas waste heat recovery device" with the application number "201820046619.X" discloses a flue gas waste heat recovery device, including: a recovery box, several heat exchange tubes, a filter pad, and a purification box , a water inlet distributor, a water outlet distributor and a spraying device, the opposite ends of the recovery box are provided with an air inlet and an air outlet, the filter pad is arranged at the air outlet, and the air inlet and the air outlet of the purification box Relatively set, and the air inlet of the purification box is closed and communicated with the air outlet of the recovery box; several heat exchange tubes are evenly arranged in the recovery box, and the two ends of all heat exchange tubes extend out of the other two ends of the recovery box; the water distribution The water distributor communicates with the water inlet of each heat exchange tube; the water outlet distributor communicates with the water outlet of each heat exchange tube; the spray device is arranged in the purification box to purify the flue gas. However, the device cannot realize adjustment and control for the recovery of waste heat, and the utilization rate of waste heat is low.
发明内容Contents of the invention
为了解决上述问题,本实用新型设计了一种可控可调烟气余热回收的智慧管网系统,实现了余热回收的调节控制,余热利用率高。In order to solve the above problems, the utility model designs a controllable and adjustable smart pipe network system for waste heat recovery of flue gas, which realizes the adjustment and control of waste heat recovery and has a high utilization rate of waste heat.
本实用新型的技术方案为:The technical scheme of the utility model is:
一种可控可调烟气余热回收的智慧管网系统,包括烟气主管道,所述烟气主管道的出口端与换热装置的换热腔入口相连通,所述换热装置的换热腔内设有设有若干换热管,所述换热管的两端伸出所述换热装置的换热腔,所述换热管的一端与冷水主管相连通,另一端与回水主管相连通,所述换热装置的换热腔出口与排烟管道相连通,所述排烟管道的出口端设有温度传感器,用于检测排烟的温度,所述冷水主管设有输水泵,用于控制水的速度,通过水的流动速度调节与烟气的换热量,进而实现烟气温度的调节控制。A controllable and adjustable smart pipe network system for waste heat recovery of flue gas, comprising a main flue gas pipe, the outlet end of the main flue gas pipe is connected to the entrance of the heat exchange chamber of the heat exchange device, and the heat exchange device of the heat exchange device There are several heat exchange tubes inside the heat chamber, the two ends of the heat exchange tubes protrude from the heat exchange chamber of the heat exchange device, one end of the heat exchange tubes is connected with the cold water main pipe, and the other end is connected with the return water The main pipe is connected, the outlet of the heat exchange chamber of the heat exchange device is connected with the smoke exhaust pipe, the outlet end of the smoke exhaust pipe is provided with a temperature sensor for detecting the temperature of the exhaust smoke, and the cold water main pipe is provided with a water delivery pump , used to control the speed of water, through the flow speed of water to adjust the heat exchange with flue gas, and then realize the regulation and control of flue gas temperature.
所述输水泵设有输水泵控制器,所述输水泵控制器的输入端与所述温度传感器的输出端电连接,所述输水泵控制器的输出端与所述输水泵控制相连。根据温度传感器的检测温度,由输水泵控制器来控制输水泵的输水量大小。The water transfer pump is provided with a water transfer pump controller, the input end of the water transfer pump controller is electrically connected to the output end of the temperature sensor, and the output end of the water transfer pump controller is connected to the control of the water transfer pump. According to the detected temperature of the temperature sensor, the water delivery pump controller controls the water delivery volume of the water delivery pump.
所述排烟管道的出口端设有排烟阀门,通过排烟阀门来调节烟气排放量的大小。The outlet end of the smoke exhaust pipe is provided with a smoke exhaust valve, and the amount of smoke discharge is adjusted through the smoke exhaust valve.
所述排烟管道的外部还设有调温套筒,所述调温套筒与所述排烟管道之间设有螺旋隔板,所述螺旋隔板螺旋缠绕在所述排烟管道的外壁,所述调温套筒的出口端与引风机管道相连,通过引风机使空气在排烟管道的外部螺旋流动,进而对排烟管道进行风冷降温,实现温度的调节控制。通过采用螺旋隔板,增加了风的流动路程,而且提高了排烟管道的散热速度。The outside of the smoke exhaust pipe is also provided with a temperature-regulating sleeve, and a spiral partition is provided between the temperature-regulating sleeve and the smoke exhaust pipe, and the spiral partition is spirally wound on the outer wall of the smoke exhaust pipe , the outlet end of the temperature regulating sleeve is connected with the induced fan pipe, and the air is spirally flowed outside the smoke exhaust pipe through the induced fan, and then the air cooling is performed on the smoke exhaust pipe to realize temperature adjustment and control. By adopting the spiral partition, the flow distance of the wind is increased, and the heat dissipation speed of the smoke exhaust pipe is improved.
所述螺旋隔板优选为导热金属板,导热效率高,进而使排烟管道降温速度加快。The spiral baffle is preferably a heat-conducting metal plate, which has high heat-conducting efficiency, thereby accelerating the cooling speed of the exhaust pipe.
所述引风机设有引风机控制器,用于控制引风机的风速,进而调节排烟管道出口的排烟温度。所述引风机控制器的输入端与所述温度传感器的输出端电连接,所述引风机控制器的输出端与所述引风机控制相连。根据温度传感器的检测温度,由引风机控制器来控制引风机的风量大小。The induced draft fan is provided with an induced draft fan controller, which is used to control the wind speed of the induced draft fan, and then adjust the exhaust gas temperature at the outlet of the exhaust duct. The input end of the induced fan controller is electrically connected to the output end of the temperature sensor, and the output end of the induced fan controller is connected to the induced fan control. According to the detected temperature of the temperature sensor, the air volume of the induced draft fan is controlled by the induced draft fan controller.
所述调温套筒的入口端位于所述排烟管道的出口端处,避免排烟管道的烟气进入到调温套筒内。The inlet end of the temperature regulation sleeve is located at the outlet end of the smoke exhaust pipe to prevent the smoke from the smoke exhaust pipe from entering the temperature regulation sleeve.
所述引风机的出口端还与热风炉的燃烧室管道相连,通过引风机引出的热风输送到热风炉的燃烧室,避免了热风炉燃烧室对冷空气的预热,有效利用了热能,同时,还补充了燃烧空气,提高了燃烧效果。The outlet end of the induced draft fan is also connected to the combustion chamber pipeline of the hot blast stove, and the hot blast drawn by the induced draft fan is transported to the combustion chamber of the hot blast stove, which avoids the preheating of the cold air by the combustion chamber of the hot blast stove, effectively utilizes heat energy, and simultaneously , also added combustion air to improve the combustion effect.
工作原理:高温烟气由烟气主管道进入进行到换热装置进行换热余热回收,使换热腔中的高温烟气与换热管内的换热水进行热交换,通过在冷水主管设置的输水泵来控制换热水的流动速度,通过调节换热水的流动速度来控制烟气的余热回收量,进而实现烟气温度的调节控制;同时,由于排烟管道的外部设置有调温套筒,通过引风机使空气在排烟管道外部的调温套筒螺旋流动,进而对排烟管道进行风冷降温,实现温度的调节控制。Working principle: The high-temperature flue gas enters the main flue gas pipe and goes to the heat exchange device for heat exchange waste heat recovery, so that the high-temperature flue gas in the heat exchange chamber can exchange heat with the hot water in the heat exchange tube. The water transfer pump is used to control the flow rate of the exchanged water, and the waste heat recovery of the flue gas is controlled by adjusting the flow rate of the exchanged water, thereby realizing the adjustment and control of the flue gas temperature; Through the induced draft fan, the air flows spirally in the temperature-regulating sleeve outside the smoke exhaust pipe, and then air-cools the smoke exhaust pipe to achieve temperature regulation and control.
本实用新型的优点在于:实现了余热回收的调节控制,余热利用率高。The utility model has the advantages of realizing the regulation and control of waste heat recovery and high utilization rate of waste heat.
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
附图说明Description of drawings
图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
具体实施方式Detailed ways
以下对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below, and it should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例1Example 1
如图1所示,一种可控可调烟气余热回收的智慧管网系统,包括烟气主管道1,所述烟气主管道1的出口端与换热装置2的换热腔入口相连通,所述换热装置2的换热腔内设有设有若干换热管3,所述换热管3的两端伸出所述换热装置2的换热腔,所述换热管3的一端与冷水主管4相连通,另一端与回水主管5相连通,所述换热装置3的换热腔出口与排烟管道6相连通,所述排烟管道6的出口端设有温度传感器,用于检测排烟的温度,所述冷水主管4设有输水泵7,用于控制水的速度,通过水的流动速度调节与烟气的换热量,进而实现烟气温度的调节控制。As shown in Figure 1, a controllable and adjustable flue gas waste heat recovery smart pipe network system includes a flue gas main pipe 1, and the outlet end of the flue gas main pipe 1 is connected to the heat exchange chamber inlet of the heat exchange device 2 The heat exchange chamber of the heat exchange device 2 is provided with several heat exchange tubes 3, and the two ends of the heat exchange tubes 3 protrude from the heat exchange chamber of the heat exchange device 2, and the heat exchange tubes One end of 3 communicates with the cold water main pipe 4, and the other end communicates with the return water main pipe 5. The outlet of the heat exchange chamber of the heat exchange device 3 communicates with the smoke exhaust pipe 6, and the outlet end of the smoke exhaust pipe 6 is provided with A temperature sensor is used to detect the temperature of the exhaust gas. The cold water main pipe 4 is provided with a water delivery pump 7 to control the speed of the water, and adjust the heat exchange with the flue gas through the flow speed of the water, thereby realizing the adjustment of the flue gas temperature control.
所述输水泵7设有输水泵控制器,所述输水泵控制器的输入端与所述温度传感器的输出端电连接,所述输水泵控制器的输出端与所述输水泵控制相连。根据温度传感器的检测温度,由输水泵控制器来控制输水泵的输水量大小。The water transfer pump 7 is provided with a water transfer pump controller, the input end of the water transfer pump controller is electrically connected to the output end of the temperature sensor, and the output end of the water transfer pump controller is connected to the control of the water transfer pump. According to the detected temperature of the temperature sensor, the water delivery pump controller controls the water delivery volume of the water delivery pump.
所述排烟管道6的出口端设有排烟阀门,通过排烟阀门来调节烟气排放量的大小。The outlet end of the smoke exhaust pipe 6 is provided with a smoke exhaust valve, and the amount of smoke discharge is adjusted through the smoke exhaust valve.
所述排烟管道6的外部还设有调温套筒8,所述调温套筒8与所述排烟管道之间设有螺旋隔板,所述螺旋隔板螺旋缠绕在所述排烟管道的外壁,所述调温套筒的出口端与引风机9管道相连,通过引风机9使空气在排烟管道的外部螺旋流动,进而对排烟管道进行风冷降温,实现温度的调节控制。通过采用螺旋隔板,增加了风的流动路程,而且提高了排烟管道的散热速度。The outside of the smoke exhaust pipe 6 is also provided with a temperature regulation sleeve 8, and a spiral partition is provided between the temperature regulation sleeve 8 and the smoke exhaust pipe, and the spiral partition is spirally wound around the smoke exhaust pipe. The outer wall of the pipe, the outlet end of the temperature-regulating sleeve is connected with the induced draft fan 9, and the air is spirally flowed outside the exhaust pipe through the induced draft fan 9, and then the exhaust pipe is air-cooled to achieve temperature adjustment and control . By adopting the spiral partition, the flow distance of the wind is increased, and the heat dissipation speed of the smoke exhaust pipe is improved.
所述螺旋隔板优选为导热金属板,导热效率高,进而使排烟管道降温速度加快。The spiral baffle is preferably a heat-conducting metal plate, which has high heat-conducting efficiency, thereby accelerating the cooling speed of the exhaust pipe.
所述引风机9设有引风机控制器,用于控制引风机的风速,进而调节排烟管道出口的排烟温度。所述引风机控制器的输入端与所述温度传感器的输出端电连接,所述引风机控制器的输出端与所述引风机控制相连。根据温度传感器的检测温度,由引风机控制器来控制引风机的风量大小。The induced draft fan 9 is provided with an induced draft fan controller, which is used to control the wind speed of the induced draft fan, and then adjust the exhaust gas temperature at the outlet of the exhaust duct. The input end of the induced fan controller is electrically connected to the output end of the temperature sensor, and the output end of the induced fan controller is connected to the induced fan control. According to the detected temperature of the temperature sensor, the air volume of the induced draft fan is controlled by the induced draft fan controller.
所述调温套筒8的入口端位于所述排烟管道6的出口端处,避免排烟管道的烟气进入到调温套筒内。The inlet end of the temperature regulation sleeve 8 is located at the outlet end of the smoke exhaust pipe 6 to prevent the smoke from the smoke exhaust pipe from entering the temperature regulation sleeve.
所述引风机9的出口端还与热风炉的燃烧室管道相连,通过引风机引出的热风输送到热风炉的燃烧室,避免了热风炉燃烧室对冷空气的预热,有效利用了热能,同时,还补充了燃烧空气,提高了燃烧效果。The outlet end of the induced draft fan 9 is also connected to the combustion chamber pipeline of the hot blast stove, and the hot blast drawn by the induced draft fan is delivered to the combustion chamber of the hot blast stove, thereby avoiding the preheating of the cold air by the hot blast stove combustion chamber, effectively utilizing heat energy, At the same time, the combustion air is added to improve the combustion effect.
工作原理:高温烟气由烟气主管道进入进行到换热装置进行换热余热回收,使换热腔中的高温烟气与换热管内的换热水进行热交换,通过在冷水主管设置的输水泵来控制换热水的流动速度,通过调节换热水的流动速度来控制烟气的余热回收量,进而实现烟气温度的调节控制;同时,由于排烟管道的外部设置有调温套筒,通过引风机使空气在排烟管道外部的调温套筒螺旋流动,进而对排烟管道进行风冷降温,实现温度的调节控制。Working principle: The high-temperature flue gas enters the main flue gas pipe and goes to the heat exchange device for heat exchange waste heat recovery, so that the high-temperature flue gas in the heat exchange chamber can exchange heat with the hot water in the heat exchange tube. The water transfer pump is used to control the flow rate of the exchanged water, and the waste heat recovery of the flue gas is controlled by adjusting the flow rate of the exchanged water, thereby realizing the adjustment and control of the flue gas temperature; Through the induced draft fan, the air flows spirally in the temperature-regulating sleeve outside the smoke exhaust pipe, and then air-cools the smoke exhaust pipe to achieve temperature regulation and control.
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CN112629304A (en) * | 2020-12-17 | 2021-04-09 | 国网河北省电力有限公司电力科学研究院 | Coal-fired flue gas waste heat recovery device and method |
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