CN209671121U - A kind of heavy oil electric-controlled fuel injector for low-speed diesel engine - Google Patents

A kind of heavy oil electric-controlled fuel injector for low-speed diesel engine Download PDF

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Publication number
CN209671121U
CN209671121U CN201822250101.0U CN201822250101U CN209671121U CN 209671121 U CN209671121 U CN 209671121U CN 201822250101 U CN201822250101 U CN 201822250101U CN 209671121 U CN209671121 U CN 209671121U
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oil
valve
fuel
circulation
needle
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陈超
刘洋
扈爽
张朝磊
惠小亮
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Chongqing Hongjiang Machinery Co Ltd
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Chongqing Hongjiang Machinery Co Ltd
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Abstract

The utility model relates to a kind of heavy oil electric-controlled fuel injectors for low-speed diesel engine, prevent from occurring in heavy oil electric-controlled fuel injector solidifying and preventing the effect that device is corroded in fuel injector to realize.The electric-controlled fuel injector, comprising: be from top to bottom disposed with fuel injector upper body, oil injector body, oil inlet orifice plate, needle-valve body and nozzle;The end face of needle-valve body towards oil inlet orifice plate is respectively formed with control cavity volume and high pressure fuel chamber;It is sequentially arranged to form oil input channel, back oil road and circulation oil duct between fuel injector upper body, oil injector body and oil inlet orifice plate, the outlet of oil input channel is respectively communicated to control cavity volume and high pressure fuel chamber by oil circuit, and circulation oil duct is connected to high pressure fuel chamber;It is equipped in circulation oil duct and blocks or be connected the circulating valve that the intracavitary fuel oil of high pressure fuel leaks;Electromagnetic valve component and fuel-displaced control valve group are installed in oil injector body;The high pressure fuel of needle-valve body is intracavitary to be equipped with fuel injector lower body component.

Description

A kind of heavy oil electric-controlled fuel injector for low-speed diesel engine
Technical field
The utility model relates to low-speed diesel engine field, specifically a kind of heavy oil electronic control injection for low-speed diesel engine Device.
Background technique
In recent years, petroleum resources were further deficient, environmental pollution is more serious, using petroleum as the light diesel fuel of raw material, gasoline etc. Price is constantly soaring, the ownership for seriously restricting low-speed diesel engine and further development.Heavy oil belongs to poor quality fuel oil, is not required to It further to refine, fuel cost is low, and the use cost of marine low speed diesel engine can be significantly reduced.Marine diesel row simultaneously It puts laws and regulations requirement constantly to be promoted, the use of low-speed diesel engine is caused to be extremely restricted.It is wanted to meet low-speed diesel engine use It asks, electric-controlled fuel injector of the exploitation for heavy oil combustion is imperative.
Currently, the foreign corporations such as watt Ceylon, Man En and Luo Run possess the low-speed diesel engine fuel system of independent development, and And tandem product has been formed, and it is matched with different types of low-speed diesel engine, forms monopolization trend, it is domestic existing low at present Fast diesel engine is mainly patent of introduction license production, core set of the fuel system as diesel engine, the energy absolutely not produced Power, all to buy based on external complete fuel system, price is extremely expensive, constrains China's low-speed diesel engine autonomy-oriented and grinds Process processed.Therefore, developing, there is the low-speed diesel engine fuel system of entirely autonomous intellectual property can break foreign technology monopolization, Low-speed diesel engine autonomy-oriented in China's is promoted to develop process.
Low-speed diesel engine at present mainly based on mechanical fuel system, use on a small quantity the fuel system of servo oil driving with And automatically controlledization is realized, but the fuel injector of fuel system still uses positive injector, such as the MC and ME of graceful benefactor department Series low-speed diesel engine, RT-flex serial diesel engine of watt Ceylon etc..Mechanical fuel system cannot achieve the spirit of fuel injection characteristic It is living to adjust, and then influence power performance, the emission performance etc. of diesel engine.Electric-controlled fuel injector can be with flexible modulation fuel injection characteristic, essence Really control distributive value plays a significant role the burning for improving diesel engine.But marine diesel is mainly based on heavy oil combustion, Heavy oil has the characteristics that strong corrosive, high temperature, seriously affects the functional reliability of electric-controlled fuel injector.
Compared with traditional fuel injector, electric-controlled fuel injector is in order to meet more advanced ejection function, the structure of fuel injector More complicated, element precision is higher.Electric-controlled fuel injector increases high-speed electromagnetic valve simultaneously, and solenoid valve belongs to vulnerable part, in heavy oil Strong corrosive and hot environment under work long hours, functional reliability be influence the electric-controlled fuel injector service life it is most important because One of element, while reliability of the precision component under heavy oil deep-etching effect is also to belong to one of key technical problem.
The electric-controlled fuel injector of the prior art enters to the heavy oil still part in electric-controlled fuel injector after solenoid valve power-off It remains in fuel injector, the heavy oil remained in fuel injector will appear solidification phenomenon, cause the problem of device corrodes in fuel injector.
Utility model content
The purpose of this utility model is to provide a kind of heavy oil electric-controlled fuel injectors for low-speed diesel engine, to solve heavy oil It is set in the problem of causing device to corrode in electric-controlled fuel injector.
The technical solution of the utility model are as follows:
The utility model provides a kind of heavy oil electric-controlled fuel injector for low-speed diesel engine, comprising: from top to bottom successively Fuel injector upper body, oil injector body, oil inlet orifice plate, needle-valve body and the nozzle of setting;
The end face of the needle-valve body towards the oil inlet orifice plate is respectively formed with control cavity volume and high pressure fuel chamber;
It is sequentially arranged to form oil input channel, oil return between the fuel injector upper body, the oil injector body and the oil inlet orifice plate Road and circulation oil duct, the outlet of the oil input channel is respectively communicated to the control cavity volume and the high pressure fuel by oil circuit Chamber, the circulation oil duct are connected to the high pressure fuel chamber;It is equipped in the circulation oil duct and blocks or be connected the high pressure fuel chamber The circulating valve that interior fuel oil leaks;
Electromagnetic valve component for being powered or powering off and described for being turned on or off is installed in the oil injector body Control the fuel-displaced control valve group of cavity volume and the back oil road;
Intracavitary be equipped with of the high pressure fuel of the needle-valve body supplies the height for being formed between the cavity wall of the high pressure fuel chamber The first gap or form the fuel injector lower body component sealed that fuel oil in compression ignition oil pocket passes through;
When the electromagnetic valve component is powered, heavy oil is respectively enterd by the oil input channel to the control cavity volume and institute It is intracavitary to state high pressure fuel, the electromagnetic valve component drives the fuel-displaced control valve group that the control cavity volume and described time is connected Oil duct, the heavy oil controlled in cavity volume are leaked by the back oil road, to reduce the oil pressure in the control cavity volume;In After oil pressure in the control cavity volume reduces, the fuel injector lower body component is made in the intracavitary fuel oil oil pressure of the high pressure fuel It is moved up under, to form the first gap between the cavity wall of the high pressure fuel chamber, the intracavitary heavy oil of high pressure fuel passes through institute It states the first gap to flow into the nozzle, and sprays outward;The circulation valve breakdown, the combustion for blocking the high pressure fuel intracavitary Oil leaks;
In electromagnetic valve component power-off, heavy oil is respectively enterd by the oil input channel to the control cavity volume and institute It is intracavitary to state high pressure fuel, fuel-displaced control valve group disconnects the control cavity volume and the back oil road, holds to increase the control The intracavitary oil pressure of product;After the oil pressure in the control cavity volume increases, the fuel injector lower body component is in the control volume It is moved down under intracavitary fuel oil oil pressure effect, to form sealing between the cavity wall of the high pressure fuel chamber, the nozzle stops Injection outward;
After the nozzle stops injection outward, the diesel oil lower than heavy oil oil pressure enters to the height by the oil input channel In compression ignition oil pocket, the circulating valve is opened, and the intracavitary fuel oil of the high pressure fuel is connected and leaks.
Preferably, the circulation oil duct includes that intracorporal first circulation oil duct is arranged on the fuel injector and is arranged in institute State the intracorporal second circulation oil duct of fuel injector;The fuel injector upper body forms towards fluting on the end face of the oil injector body and is used for The first mounting groove being connected to the first circulation oil duct, the oil injector body is towards slotting on the end face of the fuel injector upper body Form the second mounting groove for being connected to the second circulation oil duct;The end of first mounting groove and the fuel injector upper body The joint face in face forms first conical surface;
The circulating valve includes: that a part is placed in first mounting groove, and another part is placed in second mounting groove Interior circulation valve core;The outer surface that the circulation valve core is placed in the part in first mounting groove is equipped with first axis The slot bottom of grooving, and the circulation valve core is placed in first mounting groove, the circulation valve core and the first mounting groove it Between be equipped with circulation valve spring;It is described circulation valve core outer surface be equipped with for first conical surface formed conical surface seal or Second conical surface in the second gap;
When oil pressure in the second circulation oil duct is greater than the elastic force of the circulation valve spring, the circulation valve core exists It is moved up under oil pressure effect in the second circulation oil duct, it is close to form the conical surface between first conical surface and second conical surface Envelope;
When oil pressure in the second circulation oil duct is less than the elastic force of the circulation valve spring, the circulation valve core exists It is moved up under the elastic force effect of the circulation valve spring, forms the second gap between first conical surface and second conical surface, Fuel oil in the second circulation oil duct enters to the first circulation by second gap and the first axis grooving In oil duct, to discharge.
Preferably, the circulation valve core towards the end face in the second circulation oil duct be equipped with through slot, described second Fuel oil in circulation oil duct is flowed into the space between the circulation valve core and second mounting groove by the through slot, then It is flowed into the first circulation oil duct by second gap and the first axis grooving;
The direction of slot bottom of the circulation valve core towards first mounting groove, which is extended, to be had to the circulation valve spring It is supported the first positive stop lug boss set, is formed between first positive stop lug boss and the circulation valve core and supplies the circulating valve The step surface that the end of spring is abutted.
Preferably, the electromagnetic valve component includes:
Compression plug screw, solenoid valve, sleeve and the solenoid valve valve pocket from top to bottom set gradually;
The armature being mounted in the sleeve, the armature are arranged relative to the solenoid valve;
The control valve core being mounted in the solenoid valve valve pocket, the control valve core partially pass through the sleeve and connect institute State armature;
The magnetic valve spring being set in the control valve core;
Armature described in the electromagnetic attracting force generated when the solenoid valves drives the control valve core to move up, described The bounce that solenoid valve is generated when powering off by the magnetic valve spring pushes the control valve core to move down.
Preferably, it has been provided projectingly the second positive stop lug boss on the control valve core outer surface, the magnetic valve spring is limited Position is between second positive stop lug boss and the sleeve.
Preferably, the oil inlet orifice plate is equipped with the oil outlet being connected to the control cavity volume, the oil control valve out Component includes:
From top to bottom set gradually with the solenoid valve valve pocket it is integrally formed go out oil control valve valve pocket and fuel-displaced orifice plate; The fuel-displaced orifice plate is equipped with the fuel-displaced throttle orifice being connected to the oil outlet, the oil outlet chamber being connected to the fuel-displaced throttle orifice, And the flowline being connected to the oil outlet chamber;The flowline is connected to the back oil road;
Be mounted on it is described go out oil control valve valve pocket in ball valve guide rod, the ball valve guide rod relative to the control valve core and The fuel-displaced throttle orifice setting;
After the solenoid valves drive the control valve core to move up, the ball valve guide rod is in the control volume It is moved up under intracavitary oil pressure effect, the fuel-displaced throttle orifice is made to be connected to the oil outlet chamber, the combustion in the control cavity volume Oil passes sequentially through the oil outlet, the fuel-displaced throttle orifice, the oil outlet chamber and the flowline and flows into the back oil road;
After magnetic valve spring pushes the control valve core to move down, the control valve core push the ball valve guide rod to Lower movement, closes the outlet of the fuel-displaced throttle orifice, block the fuel oil entered in the fuel-displaced throttle orifice enter to it is described go out In oil pocket.
Preferably, common shape between the outer wall of the solenoid valve, the outer wall of the sleeve and the inner wall of the oil injector body At cooling chamber, successively aperture forms cooling oil oil input channel and cooling oil back oil road for the fuel injector upper body and the oil injector body, The cooling oil oil input channel and the cooling oil back oil road are respectively communicated with the cooling chamber.
Preferably, the sleeve is equipped with the cooling oil via hole for being connected to the cooling chamber;
The outer wall of the solenoid valve valve pocket, it is described go out oil control valve valve pocket outer wall and the oil injector body inner wall between Mixing oil pocket is collectively formed, successively aperture formation is connected to the mixed of the mixing oil pocket with the oil injector body for the fuel injector upper body Back oil road is closed, the solenoid valve valve pocket is equipped with the transverse direction for being connected to the mixing oil pocket with the junction of the oil control valve valve pocket out Oil duct;
Wherein, the cooling oil in the cooling chamber is entered in the sleeve by the cooling oil via hole, and is successively led to Cross the gap between the gap between the sleeve and the control valve core, the control valve core and the solenoid valve valve pocket and institute It states lateral oil duct to flow into the mixing oil pocket, enters to fuel oil in the oil outlet chamber and pass through the ball valve guide rod and described The gap between oil control valve valve pocket and the lateral oil duct are flowed into the mixing oil pocket out, flow into the mixing oil pocket In cooling oil and fuel oil mixing after discharged by the mixing back oil road.
Preferably, the nozzle is socketed in the needle-valve external surface, and the nozzle using interference fit type part It is compressed with the needle-valve body by the tight cap of nozzle, the oil injector body, the oil inlet orifice plate and the needle-valve body pass through device The tight cap of body is compressed.
Preferably, upper seal, the fuel-displaced control are equipped between the solenoid valve valve pocket and the inner wall of the oil injector body Lower seal is equipped between valve valve pocket and the inner wall of the oil injector body processed, the mixing oil pocket is located at the upper seal and institute It states between lower seal.
The utility model has the following beneficial effects:
(1), in conjunction with the particular/special requirement of low speed machine heavy oil combustion, the solenoid valve of electric-controlled fuel injector is simultaneously using isolation, sealing And Cooling Design, by support guide set (it is integrally formed by solenoid valve valve pocket and out oil control valve valve pocket and is formed) respectively with ball Solenoid valve is isolated and is sealed with heavy oil working region by the couple cooperation formed between valve-stem guide and control valve core, and in solenoid valve Surrounding design cooling chamber cools down solenoid valve, adapts to the use environment of heavy oil.
(2), the design cycle valve in electric-controlled fuel injector, when the fuel oil in fuel injector is in low pressure, the oil inlet of fuel injector It is connected between road and circulation back oil road by circulating valve, the heavy oil in fuel injector is subjected to circulation flushing, improve oil in fuel injector The cleannes of chamber and oil duct, while preventing heavy oil from solidifying in fuel injector.
(3), support guide set is designed in electric-controlled fuel injector, support guide set divides fuel injector lower body part and solenoid valve From the height by designing support guide set can be with the installation site of flexible modulation solenoid valve.
(4), the seat surface sealing of fuel-displaced orifice plate uses ball valve sealing, devises ball valve guide rod structure, takes full advantage of ball valve From guiding performance, the leakproofness to neutral and guide rod, the axial direction of the seat surface sealing, ball valve guide rod that ensure that fuel-displaced orifice plate is moved close Envelope and guiding performance.
(5), mixing oil pocket and mixing oil duct are designed in oil injector body middle section, for couple clearance leakage will to be passed through High pressure fuel and cooling oil are collected and individually recycle, and prevent from mutually polluting between fuel oil and cooling oil.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is one of the structural schematic diagram of fuel injector middle section;
Fig. 3 is the second structural representation of fuel injector middle section;
Fig. 4 is the third structural representation of fuel injector middle section;
Fig. 5 is the four of the structural schematic diagram of fuel injector middle section;
Fig. 6 is the structural schematic diagram of fuel injector lower body part;
Fig. 7 is scheme of installation of the circulating valve in fuel injector upper body and oil injector body;
Fig. 8 forms the structural schematic diagram of sealing between needle-valve and needle-valve body;
Fig. 9 is electromagnetic valve component and fuel-displaced control valve group in the intracorporal cooperation schematic diagram of fuel injector;
Figure 10 is electromagnetic valve component in the intracorporal cooperation schematic diagram of fuel injector;
Figure 11 is the structural schematic diagram of the circulation valve core of the utility model;
Description of symbols: 1- fuel injector upper body part;11- fuel injector upper body;The first mounting groove of 111-: 112- first is bored Face;12- recycles valve spring;13- recycles valve core;131- first axis grooving;Second conical surface of 132-;133- through slot;134- One positive stop lug boss;The first oil input channel of 102-;103- first circulation oil duct;2- fuel injector middle section;21- compresses plug screw;22- spray Oily body;The second mounting groove of 221-;23- electromagnetism valve seals;24- solenoid valve;25- sleeve;26- armature;27- fixing screws; 28- magnetic valve spring;29- support guide set;291- solenoid valve valve pocket;292- goes out oil control valve valve pocket;293- transverse direction oil duct; 30- adjusts gasket;31- upper seal;32- control valve core;The second positive stop lug boss of 321-;33- ball valve guide rod;34- lower seal; The fuel-displaced orifice plate of 35-;351- fuel-displaced throttle orifice;352- oil outlet chamber;353- flowline;202- second circulation oil duct;203- second into Oil duct;204- cooling chamber;205- mixing oil pocket;206- fuel-displaced throttle orifice;209- cooling oil oil input channel;210- cooling oil oil return Road;207- back oil road;208- mixing back oil road;6- fuel injector lower body part;4- oil inlet orifice plate;61- needle-valve body;611- the 4th is bored Face;62- controls plunger bushing;63- pressure spring;64- needle-valve;641- third positive stop lug boss;The 642- third conical surface;65- body is tight Cap;The tight cap of 66- nozzle;67- nozzle;402- oil outlet;403- third recycles oil duct;404- meter in hole;602- control is held Product chamber;603- high pressure fuel chamber.
Specific embodiment
Referring to figs. 1 to Figure 11, the utility model provides a kind of heavy oil electric-controlled fuel injector for low-speed diesel engine, packet It includes: fuel injector upper body 11, oil injector body 22, oil inlet orifice plate 4, needle-valve body 61 and the nozzle 67 from top to bottom set gradually;It is described The end face of needle-valve body 61 towards the oil inlet orifice plate 4 is respectively formed with control cavity volume 602 and high pressure fuel chamber 603;The spray It is sequentially arranged to form oil input channel, back oil road 207 and follow between oily device upper body 11, the oil injector body 22 and the oil inlet orifice plate 4 The outlet of ring oil duct, the oil input channel is respectively communicated to the control cavity volume 602 and the high pressure fuel chamber by oil circuit 603, the circulation oil duct is connected to the high pressure fuel chamber 603;It is equipped in the circulation oil duct and blocks or be connected the high compression ignition The circulating valve that fuel oil in oil pocket 603 leaks;Electromagnetic valve component for being powered or powering off is installed in the oil injector body 22 And the fuel-displaced control valve group for be turned on or off the control cavity volume 602 and the back oil road 207;The needle-valve body It is equipped in 61 high pressure fuel chamber 603 and supplies the high pressure fuel chamber 603 for being formed between the cavity wall of the high pressure fuel chamber 603 The first gap or form the fuel injector lower body component sealed that interior fuel oil passes through;When the electromagnetic valve component is powered, heavy oil It is respectively enterd by the oil input channel to the control cavity volume 602 and the high pressure fuel chamber 603, the electromagnetic valve component Drive the fuel-displaced control valve group that the control cavity volume 602 and the back oil road 207, the control cavity volume 602 is connected Interior heavy oil is leaked by the back oil road 207, to reduce the oil pressure in the control cavity volume 602;In the control volume After oil pressure in chamber 602 reduces, the fuel injector lower body component under the fuel oil oil pressure effect in the high pressure fuel chamber 603 to Upper movement, to form the first gap between the cavity wall of the high pressure fuel chamber 603, the heavy oil in high pressure fuel chamber 603 passes through institute It states the first gap to flow into the nozzle 67, and sprays outward;The circulation valve breakdown blocks the high pressure fuel chamber 603 Interior fuel oil leaks;In electromagnetic valve component power-off, heavy oil is respectively enterd by the oil input channel to the control volume In chamber 602 and the high pressure fuel chamber 603, fuel-displaced control valve group disconnects the control cavity volume 602 and the back oil road 207, to increase the oil pressure in the control cavity volume 602;After the oil pressure in the control cavity volume 602 increases, the spray Oily device lower body component it is described control cavity volume 602 in fuel oil oil pressure effect under move down, with the high pressure fuel chamber Sealing is formed between 603 cavity wall, the nozzle 67 stops spraying outward;After the nozzle 67 stops spraying outward, lower than weight The diesel oil of oil pressure is entered in the high pressure fuel chamber 603 by the oil input channel, and the circulating valve is opened, and the height is connected Fuel oil in compression ignition oil pocket 603 leaks.
Referring to figs. 1 to Fig. 6 and Fig. 9, oil input channel includes the first oil input channel 102 being arranged in fuel injector upper body 11 and sets The second oil input channel 203 in oil injector body 22 is set, the first oil input channel 102 is connected to the second oil input channel 203.When fuel oil passes through the When two oil input channels 203 enter to oil inlet orifice plate 4, fuel oil is split up into 2 tunnels, and the first via is the master flowed into high pressure fuel chamber 603 Fuel oil, the second tunnel are the control flowed into control cavity volume 602 by the meter in hole 404 being arranged on oil inlet orifice plate 4 Fuel oil.
Wherein, it referring to Fig. 6, is bolted between fuel injector upper body 11 and oil injector body 22 in one.The nozzle 67 are socketed in 61 outer surface of needle-valve body using interference fit type part, and the nozzle 67 and the needle-valve body 61 pass through The tight cap 66 of nozzle is compressed, the oil injector body 22, the oil inlet orifice plate 4 and the needle-valve body 61 by the tight cap 65 of body into Row compresses.
Wherein, for the above-mentioned electric-controlled fuel injector of the application, main application is in low-speed diesel engine peculiar to vessel.It is specific next It says, which may be implemented the injection to heavy oil combustion.In the application, after electromagnetic valve component power-off, to automatically controlled spray It is passed through the light diesel that oil pressure is lower than the heavy oil in oily device, after light fuel enters, the oil of the oil inlet end positioned at circulating valve can be made Drops, and then circulating valve is opened, the heavy oil remained in high pressure fuel chamber 603 is discharged by the circulating valve.In this way, After electricity under electromagnetic valve component, by being passed through light diesel realization to the outlet of the heavy oil in electric-controlled fuel injector, reaching prevents weight Oil solidifies in electric-controlled fuel injector, and components is prevented to be corroded the effect of damage.
Referring to Fig. 6, the circulation oil duct includes the first circulation oil duct 103 being arranged in the fuel injector upper body 11 and sets Set the second circulation oil duct 202 in the oil injector body 22;The fuel injector upper body 11 is towards the end of the oil injector body 22 Fluting forms the first mounting groove 111 for being connected to the first circulation oil duct 103 on face, and the oil injector body 22 is towards institute State second mounting groove 221 of the fluting formation for being connected to the second circulation oil duct 202 on the end face of fuel injector upper body 11;Institute It states the first mounting groove 111 and the joint face of the end face of the fuel injector upper body 11 forms first conical surface 112;The circulating valve packet Include: a part is placed in first mounting groove 111, and another part is placed in the circulation valve core in second mounting groove 221 13;The outer surface that the circulation valve core 13 is placed in the part in first mounting groove 111 is equipped with first axis grooving 131, and the circulation valve core 13 is placed in first mounting groove 111, the circulation valve core 13 and the first mounting groove 111 Slot bottom between be equipped with circulation valve spring 12;It is described circulation valve core 13 outer surface be equipped with for first conical surface 112 form second conical surface 132 in conical surface seal or the second gap;Oil pressure in the second circulation oil duct 202 is greater than described When recycling the elastic force of valve spring 12, the circulation valve core 13 is upward under the oil pressure effect in the second circulation oil duct 202 It is mobile, conical surface seal is formed between first conical surface 112 and second conical surface 132;In the second circulation oil duct 202 When oil pressure is less than the elastic force of the circulation valve spring 12, elastic force effect of the circulation valve core 13 in the circulation valve spring 12 Under move up, the second gap, the second circulation oil duct 202 are formed between first conical surface 112 and second conical surface 132 Interior fuel oil is entered in the first circulation oil duct 103 by second gap and the first axis grooving 131, with to Outer discharge.
Such as Fig. 1 and Fig. 9, recycling oil duct further includes the third circulation oil duct 403 being arranged on oil inlet orifice plate 4, which follows Ring oil duct 403 is connected to second circulation oil duct 202 and high pressure fuel chamber 603 respectively.
Specifically, when electromagnetic valve component is powered, since the fuel oil being passed through into oil input channel is heavy oil, the oil pressure of heavy oil Greater than the elastic force of circulation valve spring 12, therefore, in the case where the oil pressure of the heavy oil in second circulation oil duct 202 pushes, make circulating valve valve Core 13 moves up, and compresses the circulation valve spring 12, and second conical surface 132 forms sealing, In between first conical surface 112 Under this state, the fuel oil in high pressure fuel chamber 603 can not then be discharged by circulating valve, and can only be outside by nozzle 67 Injection, may be implemented the jet-action of electric-controlled fuel injector.
In electromagnetic valve component power-off, the high pressure heavy oil being passed into oil input channel is switched to the diesel oil of low pressure, with bavin Constantly being passed through for oil, can make the oil pressure in second circulation oil duct 202 be reduced to low pressure diesel pressure, when second circulation oil duct 202 When interior oil pressure is less than the bounce of circulation valve spring 12, compressed circulation valve spring 12 rebounds, and pushes circulating valve Spool 13 moves down, and the second above-mentioned gap is formed between first conical surface 112 and second conical surface 132, at this point, remaining in second Heavy oil in circulation oil duct 202 then passes through second gap with the diesel oil entered in circulation oil duct and flows into first circulation oil duct In 103, finally discharge;Meanwhile remaining heavy oil and new enter to control in cavity volume 602 in control cavity volume 602 Diesel oil then pass through back oil road 207 and discharge;In this way, may make when not needing electric-controlled fuel injector progress heavy oil injection Heavy oil in control cavity volume 602 and high pressure fuel chamber 603 can discharge, and prevent heavy oil from remaining in right in electric-controlled fuel injector Electric-controlled fuel injector internal components cause corrosion and blocking.
For circulation valve core 13, referring to Fig.1 1, the circulation valve core 13 is towards the second circulation oil duct 202 Interior end face is equipped with through slot 133, and the fuel oil in the second circulation oil duct 202 flows into described follow by the through slot 133 In space between ring valve spool 13 and second mounting groove 221, then pass through second gap and the first axis grooving 131 flow into the first circulation oil duct 103;Slot bottom of the circulation valve core 13 towards first mounting groove 111 Direction, which is extended, to be had to first positive stop lug boss 134 that is supported of circulation valve spring 12, first positive stop lug boss 134 with The step surface abutted for the end of the circulation valve spring 12 is formed between the circulation valve core 13.In conjunction with Fig. 7 and figure 11, which can be seen that the circulation valve spring 12, is limited between first positive stop lug boss 134 and the circulation valve core 13, Ke Yizeng The promotion of circulation valve core 13 is imitated by force to the compression effectiveness of circulation valve spring 12, and when the enhancing circulation rebound of valve spring 12 Fruit.
Referring to Fig. 2 to Fig. 5, the electromagnetic valve component includes: compression plug screw 21, the solenoid valve from top to bottom set gradually 24, sleeve 25 and solenoid valve valve pocket 29;The armature 26 being mounted in the sleeve 25, the armature 26 is relative to the solenoid valve 24 settings;The control valve core 32 being mounted in the solenoid valve valve pocket 29, the control valve core 32 partially pass through the sleeve 25 And connect the armature 26;The magnetic valve spring 28 being set in the control valve core 32;The solenoid valve 24 generates when being powered Electromagnetic attracting force described in armature 26 drive the control valve core 32 to move up, the solenoid valve 24 power off when pass through the electricity The bounce that magnet valve spring 28 generates pushes the control valve core 32 to move down.Wherein, plug screw 21 is compressed for that will be mounted on (solenoid valve 24, solenoid valve valve pocket 291, goes out oil control valve valve pocket 292 and fuel-displaced at sleeve 25 to part in 22 mesoporous of oil injector body Orifice plate 35) it is compressed.The electromagnetism valve seals 23 for improving sealing performance, the pressure are equipped between solenoid valve 24 and oil injector body 22 Tight plug screw 21 and the fuel injector upper body 11 abut against.Armature 26 is fixed together by fixing screws 27 and control valve core 32, this Sample, armature 26 can drive control valve core 32 to move up when the attraction of the electromagnetic force by solenoid valve 24 moves up;In When control valve core 32 moves down under the action of magnetic valve spring 28, control valve core 32 is moved down with moving armature 26.
Ball valve guide rod 33 uses unitary design, and spool shape is elongate rod of the one end with sealing spherical surface.Specifically, The arcwall face or hemisphere face to be formed and be sealed to the outlet of fuel-displaced throttle orifice 351 are processed by the end in elongate rod.This Sample, for ball valve guide rod 33, elongate rod may be implemented to position, and can then play in the hemisphere face that elongate rod is formed The effect of sealing.For ball valve guide rod compared with the existing technology, the ball valve guide rod 33 in the application can be reduced in production One of production process.
As shown in Figure 10, it in order to improve the limit effect of magnetic valve spring 28, dashes forward on 32 outer surface of control valve core It is provided with the second positive stop lug boss 321 out, the magnetic valve spring 28 is limited in second positive stop lug boss 321 and the sleeve Between 25.It, can be by changing meanwhile in magnetic valve spring 28 towards adjustment gasket 30 is equipped between second positive stop lug boss 321 The thickness of whole gasket 30 of modifying tone adjusts the height of sleeve 25, to compensate the accumulated error of machining.
Referring to figs. 1 to Fig. 6 and Fig. 9 and Figure 10, the oil inlet orifice plate 4 is equipped with and is connected to the control cavity volume 602 Oil outlet 402, the fuel-displaced control valve group include: from top to bottom set gradually with 29 one of the solenoid valve valve pocket at Type goes out oil control valve valve pocket 292 and fuel-displaced orifice plate 35;The fuel-displaced orifice plate 35 goes out equipped with what is be connected to the oil outlet 402 Oily throttle orifice 206, the oil outlet chamber 352 being connected to the fuel-displaced throttle orifice 206, and be connected to the oil outlet chamber 352 fuel-displaced Pipe 353;The flowline 353 is connected to the back oil road 207;The ball valve guide rod being mounted in the oil control valve valve pocket 292 out 33, the ball valve guide rod 33 is arranged relative to the control valve core 32 and the fuel-displaced throttle orifice 206;It is logical in the solenoid valve 24 After electricity drives the control valve core 32 to move up, oil pressure effect of the ball valve guide rod 33 in the control cavity volume 602 Under move up, so that the fuel-displaced throttle orifice 206 is connected to the oil outlet chamber 352, the fuel oil in the control cavity volume 602 is successively Described return is flowed by the oil outlet 402, the fuel-displaced throttle orifice 206, the oil outlet chamber 352 and the flowline 353 In oil duct 207;After magnetic valve spring 28 pushes the control valve core 32 to move down, the control valve core 32 pushes the ball Valve-stem guide 33 moves down, and closes the outlet of the fuel-displaced throttle orifice 206, and blocking enters in the fuel-displaced throttle orifice 206 Fuel oil enters in the oil outlet chamber 352.
Wherein, solenoid valve valve pocket 29 and out oil control valve valve pocket 292 integrated molding formed support guide set 29, due to the branch Guide sleeve 29 is supportted, designs between fuel-displaced orifice plate 35 and solenoid valve 24, makes work of the solenoid valve 24 far from heavy oil in fuel injector Region, for solenoid valve 24, farther out due to its working region apart from heavy oil, the heat that heavy oil can be made to generate is as far as possible Solenoid valve 24 is passed to less, prevents solenoid valve 24 from overheating.Meanwhile support guide set 29 respectively with ball valve guide rod 33 and control valve Core 32 is designed as couple cooperation, makes to reduce by the fuel oil in couple gap and cooling oil leakage quantity, close by moving between couple It seals solenoid valve 24 and the working region of fuel oil is mutually isolated.
Preferably, referring to Fig. 6, the fuel injector lower body component includes: control plunger bushing 62,62 court of control plunger bushing The through-hole for being connected to the high pressure fuel chamber 603 is offered to the end face of the oil inlet orifice plate 4, a part passes through the high compression ignition It is inserted into after oil pocket 603 in the through-hole, another part is inserted into the needle-valve 64 in the nozzle 67;It is the needle-valve 64, described It is enclosed jointly between the hole wall of through-hole and the oil inlet orifice plate 4 and sets to form the control cavity volume 602;It is set on the needle-valve 64 Pressure spring 63, the pressure spring 63 is limited on 64 outer surface of the control plunger bushing 62 and the needle-valve and is provided projectingly Third positive stop lug boss 641 between;After the fuel oil part pressure release in the control cavity volume 602, the needle-valve 64 is described Moved up under oil pressure effect in high pressure fuel chamber 603, with formed at the outlet cavity wall of the high pressure fuel chamber 603 it is described First gap;After the fuel pressurization in the control cavity volume 602, oil of the needle-valve 64 in the control cavity volume 602 It is moved down under the effect of the elastic force of pressure and the pressure spring 63, with shape between the outlet cavity wall of the high pressure fuel chamber 603 At sealing.
Needle-valve 64, control plunger bushing 62, pressure spring 63 are mounted in the mesoporous of needle-valve body 61 and nozzle 67, control plunger It covers 62 upper surfaces to be bonded with 4 lower end surface of oil inlet orifice plate, lower end is supported by pressure spring 63, and pressure spring 63 is supported on needle-valve 64 In intermediate spring support seat, 64 upper end outer round surface of needle-valve and control 62 internal circular surfaces of plunger bushing are couple cooperation.
Specifically, referring to Fig. 8, the needle-valve 64, which is located on the outer surface of the part in the high pressure fuel chamber 603, to be set There is the second axial grooving, the position adjacent with the described second axial grooving is equipped with the third conical surface on the outer surface of the needle-valve 64 642, be formed as the 4th conical surface 611 sealed with 642 phase of the third conical surface at the outlet cavity wall of the high pressure fuel chamber 603; When the needle-valve 64 moves up, the third conical surface 642 forms first gap with the 4th conical surface 611, described Fuel oil in high pressure fuel chamber 603 is entered in the nozzle 67 by the described second axial grooving and first gap;In When the needle-valve 64 moves down, the third conical surface 642 is formed with the 4th conical surface 611 to be sealed.Wherein, the third conical surface 642 and the 4th sealing principle between the conical surface 611 it is similar to the sealing principle between first conical surface 112 and second conical surface 132, this Place, is no longer repeated.
Referring to Fig. 4, between the outer wall of the solenoid valve 24, the outer wall of the sleeve 25 and the inner wall of the oil injector body 22 Cooling chamber 204 is collectively formed, successively aperture forms cooling oil oil input channel 209 for the fuel injector upper body 11 and the oil injector body 22 With cooling oil back oil road 210, the cooling oil oil input channel 209 and the cooling oil back oil road 210 are respectively communicated with the cooling chamber 204.Cooling oil chamber is designed around solenoid valve 24, solenoid valve 24 is cooled down by the cooling oil constantly recycled, reduces electricity The operating temperature of magnet valve 24 guarantees the working environment of solenoid valve 24.
In order to reduce fuel leakage, in this application, such as Fig. 2 to Fig. 6 and Fig. 9, the sleeve 25 is equipped with connection institute State the cooling oil via hole of cooling chamber 204;The outer wall of the solenoid valve valve pocket 29, it is described go out oil control valve valve pocket 292 outer wall and Mixing oil pocket 205, the fuel injector upper body 11 and the oil injector body 22 are collectively formed between the inner wall of the oil injector body 22 Successively aperture forms the mixing back oil road 208 of the connection mixing oil pocket 205, the solenoid valve valve pocket 29 and the fuel-displaced control The junction of valve valve pocket 292 is equipped with the lateral oil duct 293 for being connected to the mixing oil pocket 205;Wherein, in the cooling chamber 204 Cooling oil is entered in the sleeve 25 by the cooling oil via hole, and passes sequentially through the sleeve 25 and the control valve core Gap between gap, the control valve core 32 and the solenoid valve valve pocket 29 and the lateral oil duct 293 between 32 flow to To in the mixing oil pocket 205, the fuel oil entered in the oil outlet chamber 352 passes through the ball valve guide rod 33 and the fuel-displaced control Gap and the lateral oil duct 293 between valve valve pocket 292 processed are flowed into the mixing oil pocket 205, flow into the mixing It is discharged after cooling oil and fuel oil mixing in oil pocket 205 by the mixing back oil road 208.
The miscella in mixing oil pocket 205 leaks in order to prevent, as shown in Fig. 2 to 6, the solenoid valve valve pocket 29 Upper seal 31, oil control valve valve pocket 292 and the oil injector body out are equipped between the inner wall of the oil injector body 22 Lower seal 34 is equipped between 22 inner wall, the mixing oil pocket 205 is located at the upper seal 31 and the lower seal 34 Between.
The above-mentioned electric-controlled fuel injector of the utility model mainly includes that solenoid valve 24 is powered with solenoid valve 24 not when in use Energization two states.
When solenoid valve 24 is not yet powered, the work of armature 26, control valve core 32 and ball valve guide rod 33 in magnetic valve spring 28 Under, the bulb of ball valve guide rod 33 is pressed on to the sealed seat surface of fuel-displaced orifice plate 35, sealed seat surface is made to be in sealing state.Needle-valve 64 are in close state under the action of high pressure fuel hydraulic coupling and pressure spring 63.
Solenoid valve 24 generates electromagnetic force after being powered, and armature 26 is driven control by the suction from solenoid valve 24 Spool 32 processed overcomes the active force of magnetic valve spring 28 to move upwards, and the pressing force of 33 upper end of ball valve guide rod reduces, in lower end liquid Under pressure effect, ball valve guide rod 33 is moved upwards, and lower end sealed seat surface is opened, and the high pressure fuel controlled in cavity volume 602 passes through Oil outlet 402 and fuel-displaced throttle orifice 206 are flowed out from sealed seat surface, and the fuel pressure controlled in cavity volume 602 gradually decreases, needle-valve 64 under the action of the hydraulic coupling of lower end, overcomes 63 active force of pressure spring to move upwards and opens the sealing surface of nozzle 67, high pressure Fuel oil in fuel chamber 603 is sprayed from the spray orifice at 67 end of nozzle.
After solenoid valve 24 powers off, electromagnetic force disappears, and control valve core 32 and armature 26 are under the action of magnetic valve spring 28 It moves downward, the reset force that spring generates passes to ball valve guide rod 33 by control valve core 32, and 33 lower end surface of ball valve guide rod will go out Oily throttle orifice 206 seals, and the high pressure fuel in fuel injector is again introduced into sealing state, and the high pressure fuel (diesel oil) in oil input channel is no Entered in the control cavity volume 602 and high pressure fuel chamber 603 of fuel injector disconnectedly, control cavity volume 602 in fuel pressure by Edge up height, and under the double action of hydraulic coupling and spring force, needle-valve 64 moves downward and closes the sealing surface of nozzle 67, oil spout Journey terminates.
When the fuel pressure in the oil input channel for flowing through fuel injector upper body 11 is reduced to a certain limiting pressure, fuel injector can not be into Row fuel oil sprays, and is still filled with fuel oil in fuel injector.At this point, the active force of circulation valve spring 12 is greater than circulation 13 lower end of valve core The fuel oil hydraulic coupling in face, under spring force, circulation valve core 13 move downward and will recycle the sealing surface of valve core 13 It opens, the fuel oil in fuel injector is entered in back oil road 207 by sealing surface, the height in oil input channel, back oil road 207 and fuel injector Compression ignition oil pocket 603 is connected to, and the fuel oil in fuel injector enters circulation pattern flowing.
Couple cooperates the support guide set 29 of the intracorporal centre of fuel injector device each other with ball valve guide rod 33, control valve core 32, During fuel injector continues working, it is full of low pressure cooling oil in solenoid valve cooling chamber 204, is full of height in control cavity volume 602 The sealed seat surface of compression ignition oil, 33 lower end of ball valve guide rod and fuel-displaced orifice plate 35 is opened, and a small amount of fuel oil can pass through ball valve guide rod 33 and branch The fit clearance leakage of guide sleeve 29 is supportted, a small amount of cooling oil can be let out by control valve core 32 and the fit clearance of support guide set 29 Leakage, fuel oil and cooling oil leak to the junction of control valve core 32 Yu ball valve guide rod 33, pass through the cross at 29 middle part of support guide set It is entered in mixing oil pocket 205 to oil duct 293, the two seals that support guide covers 29 outer rings can prevent mixing oil pocket 205 Interior miscella is caused to the leakage of other positions to cooling oil and fuel oil pollution, and the miscella in mixing chamber passes through oil injector body 22 Mixing back oil road 208 be introduced into outside oil injector body 22.
In the fuel injector course of work, solenoid valve 24 is caused 24 operating temperature of solenoid valve high by the heat from heavy oil, The operational failure of solenoid valve 24 in order to prevent, 24 surrounding of solenoid valve design cooling chamber 204 and cooling oil duct.Cooling oil is from cooling oil Oil input channel 209 enters in solenoid valve cooling chamber 204, and heat is taken away in flowing in solenoid valve cooling chamber 204, and returns from cooling oil Oil duct 210 flows out.
In the application, fuel injector includes fuel injector upper body part 1, fuel injector middle section 2 and fuel injector lower body part 6, Fuel injector upper body part 1, fuel injector middle section is collectively formed in fuel injector upper body 11, circulation valve spring 12 and circulation valve core 13 2 include that the parts such as oil injector body 22, fuel-displaced orifice plate 35, support guide set 29, ball valve guide rod 33 and high-speed electromagnetic valve 24 are common Form fuel injector middle section 2, oil inlet orifice plate 4, needle-valve body 61, control plunger bushing 62, pressure spring 63, needle-valve 64 and nozzle 67 Fuel injector lower body part 6 is collectively formed in equal parts.
The electric-controlled fuel injector of the utility model can be adapted for heavy oil strong corrosive, the use environment of high temperature, have simultaneously The features such as flexible modulation fuel injection characteristic, accurate control loop distributive value, meet the growth requirement of low-speed diesel engine.The utility model The advantages of mainly have:
(1), in conjunction with the particular/special requirement of low speed machine heavy oil combustion, the solenoid valve 24 of electric-controlled fuel injector uses simultaneously is isolated, is close Envelope and Cooling Design, will by the couple cooperation that support guide set 29 is formed between ball valve guide rod 33 and control valve core 32 respectively Solenoid valve 24 is isolated and is sealed with heavy oil working region, and designs cooling chamber 204 around solenoid valve 24 and carry out to solenoid valve 24 It is cooling, adapt to the use environment of heavy oil.
(2), the design cycle valve in electric-controlled fuel injector, when the fuel oil in fuel injector is in low pressure, the oil inlet of fuel injector It is connected between road and circulation back oil road by circulating valve, the heavy oil in fuel injector is subjected to circulation flushing, improve oil in fuel injector The cleannes of chamber and oil duct, while preventing heavy oil from solidifying in fuel injector.
(3), design support guide set 29 in electric-controlled fuel injector, support guide covers 29 for fuel injector lower body part 6 and electromagnetism Valve 24 separates, can be with the installation site of flexible modulation solenoid valve 24 by the height of design support guide set 29.
(4), the seat surface sealing of fuel-displaced orifice plate 35 uses ball valve sealing, devises 33 structure of ball valve guide rod, takes full advantage of Ball valve from guiding performance, the leakproofness to neutral and guide rod, ensure that the seat surface sealing of fuel-displaced orifice plate 35, ball valve guide rod 33 Axial dynamic sealing and guiding performance.
(5), mixing oil pocket 205 and mixing oil duct are designed in 22 middle section of oil injector body, for couple gap will to be passed through The high pressure fuel and cooling oil of leakage are collected and individually recycle, and prevent from mutually polluting between fuel oil and cooling oil.

Claims (12)

1. a kind of heavy oil electric-controlled fuel injector for low-speed diesel engine characterized by comprising the spray from top to bottom set gradually Oily device upper body (11), oil injector body (22), oil inlet orifice plate (4), needle-valve body (61) and nozzle (67);
The end face of the needle-valve body (61) towards the oil inlet orifice plate (4) is formed with control cavity volume (602) and high pressure fuel chamber (603);
Successively aperture forms oil inlet between the fuel injector upper body (11), the oil injector body (22) and the oil inlet orifice plate (4) Road, back oil road (207) and circulation oil duct, the outlet of the oil input channel is respectively communicated to the control cavity volume by oil circuit (602) and the high pressure fuel chamber (603), the back oil road (207) are connected to the control cavity volume (602), the recycle oil Road is connected to the high pressure fuel chamber (603);It is equipped in the circulation oil duct and blocks or be connected in the high pressure fuel chamber (603) The circulating valve of fuel oil outlet;
It is equipped in the oil injector body (22) for powering on or the electromagnetic valve component of lower electricity and for described in being turned on or off Control the fuel-displaced control valve group of cavity volume (602) and the back oil road (207);
It is equipped in the high pressure fuel chamber (603) of the needle-valve body (61) for shape between the cavity wall of the high pressure fuel chamber (603) At the first gap passed through for the fuel oil in the high pressure fuel chamber (603) or form the needle valve assembly sealed.
2. the heavy oil electric-controlled fuel injector according to claim 1 for low-speed diesel engine, which is characterized in that the recycle oil Road includes the first circulation oil duct (103) being arranged in the fuel injector upper body (11) and setting in the oil injector body (22) Second circulation oil duct (202);The fuel injector upper body (11) forms towards fluting on the end face of the oil injector body (22) and uses In the first mounting groove (111) being connected to the first circulation oil duct (103), the oil injector body (22) is towards the fuel injector Fluting forms the second mounting groove (221) for being connected to the second circulation oil duct (202) on the end face of upper body (11);It is described The joint face of the end face of first mounting groove (111) and the fuel injector upper body (11) forms first conical surface (112);
The circulating valve includes: that a part is placed in first mounting groove (111), and another part is placed in second mounting groove (221) the circulation valve core (13) in;Circulation valve core (13) is placed in the outer of the part in first mounting groove (111) Surface is equipped with first axis grooving (131), and circulation valve core (13) is placed in the portion in first mounting groove (111) Exceptionally surface is arranged with circulation valve spring (12);The outer surface of circulation valve core (13) is equipped with for boring with described first Face (112) forms second conical surface (132) in conical surface seal or the second gap.
3. the heavy oil electric-controlled fuel injector according to claim 2 for low-speed diesel engine, which is characterized in that the circulating valve Spool (13) is equipped with through slot (133) towards the end face in the second circulation oil duct (202), the second circulation oil duct (202) fuel oil in is flowed between the circulation valve core (13) and second mounting groove (221) by the through slot (133) Space in, then the first circulation oil duct (103) flowed by second gap and the first axis grooving (131) In;
The direction of slot bottom of circulation valve core (13) towards first mounting groove (111), which is extended, to be had for the circulating valve The first positive stop lug boss (134) that spring (12) is arranged, first positive stop lug boss (134) and the circulation valve core (13) Between form the step surface that is abutted of end for circulation valve spring (12).
4. the heavy oil electric-controlled fuel injector according to claim 1 for low-speed diesel engine, which is characterized in that the solenoid valve Component includes:
Compression plug screw (21), solenoid valve (24), sleeve (25) and the solenoid valve valve pocket (29) from top to bottom set gradually;
The armature (26) being mounted in the sleeve (25), the armature (26) are arranged relative to the solenoid valve (24);
The control valve core (32) being mounted in the solenoid valve valve pocket (29), the control valve core (32) partially pass through the sleeve (25) and the armature (26) are connected;
The magnetic valve spring (28) being set on the control valve core (32);
Armature (26) described in the electromagnetic attracting force that the solenoid valve (24) generates when powering on drives the control valve core (32) upward It is mobile, the control valve core is pushed by the bounce that the magnetic valve spring (28) generate when electricity under the solenoid valve (24) (32) it moves down.
5. the heavy oil electric-controlled fuel injector according to claim 4 for low-speed diesel engine, which is characterized in that the control valve It has been provided projectingly the second positive stop lug boss (321) on core (32) outer surface, the magnetic valve spring (28) is limited in described second Between positive stop lug boss (321) and the sleeve (25).
6. the heavy oil electric-controlled fuel injector according to claim 4 for low-speed diesel engine, which is characterized in that the fuel feed hole Plate (4) is equipped with the oil outlet (402) being connected to control cavity volume (602), and the fuel-displaced control valve group includes:
What is from top to bottom set gradually is integrally formed oil control valve valve pocket (292) and fuel-displaced out with the solenoid valve valve pocket (29) Orifice plate (35);The fuel-displaced orifice plate (35) is equipped with the fuel-displaced throttle orifice (351) that is connected to the oil outlet (402), and described The oil outlet chamber (352) of fuel-displaced throttle orifice (351) connection, and the flowline (353) being connected to the oil outlet chamber (352);It is described Flowline (353) is connected to the back oil road (207);
The ball valve guide rod (33) being mounted in oil control valve valve pocket (292) out, the ball valve guide rod (33) is relative to described Control valve core (32) and the fuel-displaced throttle orifice (351) setting.
7. the heavy oil electric-controlled fuel injector according to claim 6 for low-speed diesel engine, which is characterized in that the needle-valve group Part includes:
It controls plunger bushing (62), the end face of control plunger bushing (62) towards the oil inlet orifice plate (4), which offers, is connected to institute State the through-hole of high pressure fuel chamber (603);
A part is inserted into the through-hole after passing through the high pressure fuel chamber (603), and another part is inserted into the nozzle (67) needle-valve (64) in;The needle-valve (64), the through-hole hole wall and the oil inlet orifice plate (4) between enclose jointly and set to be formed The control cavity volume (602);
The pressure spring (63) being set on the needle-valve (64), the pressure spring (63) be limited in the control plunger bushing and Between the third positive stop lug boss (641) being provided projectingly on needle-valve (64) outer surface;
After the fuel oil part pressure release in control cavity volume (602), the needle-valve (64) is in the high pressure fuel chamber (603) Moved up under interior oil pressure effect, with form first gap at the outlet cavity wall of the high pressure fuel chamber (603);In After fuel pressurization in control cavity volume (602), oil pressure and institute of the needle-valve (64) in control cavity volume (602) It states and is moved down under the elastic force effect of pressure spring (63), to be formed between the outlet cavity wall of the high pressure fuel chamber (603) Sealing.
8. the heavy oil electric-controlled fuel injector according to claim 7 for low-speed diesel engine, which is characterized in that the needle-valve (64) outer surface for being located at the part in the high pressure fuel chamber (603) is equipped with the second axial grooving, the needle-valve (64) The position adjacent with the described second axial grooving is equipped with the third conical surface (642) on outer surface, and the high pressure fuel chamber (603) goes out Be formed as the 4th conical surface (611) mutually sealed with the third conical surface (642) at the wall of oral cavity;
When the needle-valve (64) moves up, the third conical surface (642) and the 4th conical surface (611) form described first Gap, the fuel oil in the high pressure fuel chamber (603) are entered to described by the described second axial grooving and first gap In nozzle (67);
When the needle-valve (64) moves down, the third conical surface (642) and the 4th conical surface (611) form and seal.
9. the heavy oil electric-controlled fuel injector according to claim 6 for low-speed diesel engine, which is characterized in that the solenoid valve (24) cooling chamber (204) are collectively formed between the outer wall of outer wall, the sleeve (25) and the inner wall of the oil injector body (22), Successively aperture forms cooling oil oil input channel (209) and cooling oil oil return for the fuel injector upper body (11) and the oil injector body (22) Road (210), the cooling oil oil input channel (209) and the cooling oil back oil road (210) are respectively communicated with the cooling chamber (204).
10. the heavy oil electric-controlled fuel injector according to claim 9 for low-speed diesel engine, which is characterized in that the sleeve (25) it is equipped with the cooling oil via hole for being connected to the cooling chamber (204);
The outer wall of the solenoid valve valve pocket (29), it is described go out oil control valve valve pocket (292) outer wall and the oil injector body (22) Inner wall between mixing oil pocket (205), the fuel injector upper body (11) and the oil injector body (22) successively aperture is collectively formed Form the mixing back oil road (208) of connection mixing oil pocket (205), the solenoid valve valve pocket (29) and the oil control valve out The junction of valve pocket (292) is equipped with the lateral oil duct (293) for being connected to mixing oil pocket (205);
Wherein, the cooling oil in the cooling chamber (204) is entered in the sleeve (25) by the cooling oil via hole, and according to The secondary gap by between the sleeve (25) and the control valve core (32), the control valve core (32) and the solenoid valve valve It covers the gap between (29) and the lateral oil duct (293) flows into the mixing oil pocket (205), enter to the oil outlet chamber Interior fuel oil passes through gap and the lateral oil duct between the ball valve guide rod (33) and oil control valve valve pocket (292) out (293) flow direction is into the mixing oil pocket (205), after flowing into the cooling oil in mixing oil pocket (205) and fuel oil mixing It is discharged by the mixing back oil road (208).
11. the heavy oil electric-controlled fuel injector according to claim 7 for low-speed diesel engine, which is characterized in that the nozzle (67) needle-valve body (61) outer surface, and the nozzle (67) and the needle-valve body are socketed in using interference fit type part (61) it is compressed by the tight cap of nozzle (66), the oil injector body (22), the oil inlet orifice plate (4) and the needle-valve body (61) It is compressed by the tight cap of body (65).
12. the heavy oil electric-controlled fuel injector according to claim 10 for low-speed diesel engine, which is characterized in that the electromagnetism Upper seal (31) are equipped between valve valve pocket (29) and the inner wall of the oil injector body (22), the oil control valve valve pocket out (292) lower seal (34) are equipped between the inner wall of the oil injector body (22), the mixing oil pocket (205) is located on described Between sealing ring (31) and the lower seal (34).
CN201822250101.0U 2018-12-29 2018-12-29 A kind of heavy oil electric-controlled fuel injector for low-speed diesel engine Active CN209671121U (en)

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Publication number Priority date Publication date Assignee Title
CN109404189A (en) * 2018-12-29 2019-03-01 重庆红江机械有限责任公司 A kind of heavy oil electric-controlled fuel injector for low-speed diesel engine
CN113153601A (en) * 2021-05-08 2021-07-23 重庆红江机械有限责任公司 Stabilizing device convenient for measuring oil injection quantity of oil injector
CN114165380A (en) * 2021-12-09 2022-03-11 重庆红江机械有限责任公司 Low-speed engine electronic control oil injector and assembling method thereof
CN115288887A (en) * 2022-07-07 2022-11-04 重庆红江机械有限责任公司 Needle valve matching part for super-atomized ammonia fuel
CN116044628A (en) * 2023-01-03 2023-05-02 哈尔滨工程大学 Common rail type methanol fuel injector with engine oil lubrication

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109404189A (en) * 2018-12-29 2019-03-01 重庆红江机械有限责任公司 A kind of heavy oil electric-controlled fuel injector for low-speed diesel engine
CN109404189B (en) * 2018-12-29 2024-02-13 重庆红江机械有限责任公司 Heavy oil electric control fuel injector for low-speed diesel engine
CN113153601A (en) * 2021-05-08 2021-07-23 重庆红江机械有限责任公司 Stabilizing device convenient for measuring oil injection quantity of oil injector
CN114165380A (en) * 2021-12-09 2022-03-11 重庆红江机械有限责任公司 Low-speed engine electronic control oil injector and assembling method thereof
CN114165380B (en) * 2021-12-09 2024-02-06 重庆红江机械有限责任公司 Low-speed electromechanical control oil sprayer and assembly method thereof
CN115288887A (en) * 2022-07-07 2022-11-04 重庆红江机械有限责任公司 Needle valve matching part for super-atomized ammonia fuel
CN115288887B (en) * 2022-07-07 2023-09-26 重庆红江机械有限责任公司 Super atomized ammonia fuel needle valve even piece
CN116044628A (en) * 2023-01-03 2023-05-02 哈尔滨工程大学 Common rail type methanol fuel injector with engine oil lubrication

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