CN209670097U - A kind of steel member surface heavy antisepsis seals the enclosed structure that is wrapped - Google Patents

A kind of steel member surface heavy antisepsis seals the enclosed structure that is wrapped Download PDF

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Publication number
CN209670097U
CN209670097U CN201920093591.XU CN201920093591U CN209670097U CN 209670097 U CN209670097 U CN 209670097U CN 201920093591 U CN201920093591 U CN 201920093591U CN 209670097 U CN209670097 U CN 209670097U
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China
Prior art keywords
wrapped
layer
steel member
adhesive tape
enclosed structure
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晁兵
李承宇
安云岐
杜彬
贾继华
杨棕凯
曹辉
王小六
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Shanghai Qihai Antiseptic Engineering Technology Co Ltd
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Shanghai Qihai Antiseptic Engineering Technology Co Ltd
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Abstract

The utility model discloses a kind of steel member surface heavy antisepsis and seals the enclosed structure that is wrapped, treated, and interior sealing protection layer is used above in base layer, external seal protective layer and PVF adhesive tape are wrapped layer or aqueous weather-proof lacquer coat, design brevity and lucidity, anodic protection and shield gasket work well, the Comprehensive Characteristics of high durable fouling resistance and clean and environmental protection, it can be in heavily contaminated chemical environment, marine environment, the steel member to work under the special harsh corrosive environment such as ocean submerged zone provides the protection service life of 20a or more, fundamentally solves chemical plant, the frequent maintenance problem of the field faces such as ocean engineering.

Description

A kind of steel member surface heavy antisepsis seals the enclosed structure that is wrapped
Technical field
The utility model relates to steel structure surface corrosion protection technologies, and in particular to a kind of sealing of steel member surface heavy antisepsis Be wrapped enclosed structure, belongs to antiseptic project technical field.
Background technique
Real-life metallurgy petroleum chemical enterprise, ocean engineering steel construction are all in very high corrosion rank C5 and extreme corrosive In rank CX environment.Very under high corrosion rank environment, paint anticorrosion coat system even electric arc spraying anode metal is compound Coating is also difficult meet demand, and a large amount of corrosion failure phenomenons has occurred in early stage structural steelwork, continues to give maintenance processing.
It is a kind of novel anticorrosion technology occurred in recent years, nineteen twenty-five Britain's invention vaseline antirust band that cladding, which coats aseptic technic, (Denso), the Japanese sixties in last century introduce the technology after vaseline antirust band+synthetic rubber is developed in the seventies later period Sheath guard technology (Denso-EPT), vaseline antirust band+fiberglass sheath guard technology (Denso-FRP), through continuously improving 80 PTC method anticorrosion new technology is formd at the beginning of age, it using anti-corrosion plaster and anti-corrosion belt as anti-corrosion protection applying material, be wrapped in On steel iron facilities surface, polyethylene and glass reinforced plastic or reinforced glass fiber reinforced plastic corrosion protection cover are coated on as external protection coating Steel iron facilities outer surface reaches long life anti corrosion effect, while glass outer steel protective cover can protect anti-corrosion belt, reach Better protecting effect.The relevant technologies are such as: CN101078124 issues a kind of steel being arranged in ocean, lake and river Coating and anti-corrosion method, the mineral lipid anticorrosion material in steel surface coating paste, and winding of band-type above it first Mineral lipid anti-corrosion belt, later further with by protective cover and plastic foam material or rubber that the protection cover inner surface is arranged in The padded coaming that glue is constituted is coated;CN105949890 invents a kind of cladded type electrical grid outdoor installation and its preparation side Method forms comprehensive packet using Oxidation polymerization type anti-corrosion plaster, anti-daub and anti-corrosion belt, Oxidation polymerization type anti-corrosion plaster anti-corrosion belt Cover type anti-corrosion method;CN106967982 invent it is a kind of in marine environment wind power plant Wind turbines support construction it is efficient anti- Rotten method, steel construction are successively surface-treated, and anti-corrosion plaster is smeared, and paste anti-corrosion belt, coat shield, coat gel coat-glue It is made of, is realized to its efficient corrosion resisting unsaturated polyester resin, promotor, curing agent and pigment.PCT construction technology construction technology Mainly in four steps: 1, being surface-treated: removing steel surface shellfish, seaweed, planktonic organism, floating rust etc., meet ISOSt2 mark Alignment request.2, it applies anti-corrosion plaster: uniformly smearing the dedicated anti-corrosion plaster of PTC in steel structure surface.3, anti-corrosion belt is wound: dedicated using PTC Anti-corrosion belt, section start twine two layers, are then sequentially overlapped 1/2, guarantee has 2 layers or more anti-corrosion belt coverings everywhere.4, fixed protection Cover: shield is fixed on steel construction facility, and with bolt fastening, both ends apply solidified resin in water shutoff, and construction is completed.On Good protection effect is obtained since stating enclosed structure and Technique Popularizing application, but there is also some problems, anti-corrosion plaster lotion tools Have certain mobility, with after substrate contact do not have adhesive strength;Anti-corrosion belt is also the same in this way, only investing by the effect system that is wrapped Matrix surface, and surface layer armor, sheath or polyester resin gel coat, the protection that durability can not meet engineering 20a or more are wanted It asks, and on-site personnel labor intensity is larger, cost is higher, when for large-size components, big plane or abnormity component, on It is all the more prominent to state problem.
Summary of the invention
For prior art development and its there are many technical problems, invent a kind of sealing of steel member surface heavy antisepsis Be wrapped enclosed structure, and steel construction matrix handles surface: first removing the original failed corrosion protection structure of steel construction matrix, so Its surface corrosion object and other pollutants are cleaned using manually or mechanically mode afterwards, surface cleanness reaches Sa2 grades or same journey Degree;
The utility model is achieved by the following technical solution, and a kind of heavy antisepsis sealing in steel member surface, which is wrapped, safeguards knot Structure, including steel member matrix;
Heavy antisepsis seals the enclosed structure that is wrapped, and is equipped with several layers encapsulated by structures on steel member matrix, the several layers Structure includes: interior sealing protection layer, external seal protective layer, surface layer from the inside to the outside;
The interior sealing protection layer, average thickness 0.05-0.5mm;
The external seal protective layer, average thickness 0.1-2mm;
The surface layer is that PVF adhesive tape is wrapped layer or aqueous weather-proof lacquer coat, the aqueous preferable water-based fluorocarbon finishing coat of weather-resisant paint Or aqueous silicone covering lacquer
A kind of optimization side for the enclosed structure that is wrapped is sealed as a kind of steel member surface heavy antisepsis described in the utility model Case: the PVF adhesive tape is wrapped layer, and by PVF adhesive tape spiral winding, and adjacent PVF adhesive tape overlapping widths are PVF adhesive tape bandwidth 10-50%, with a thickness of 0.125-0.5mm.
A kind of optimization side for the enclosed structure that is wrapped is sealed as a kind of steel member surface heavy antisepsis described in the utility model Case: the thickness of the aqueous weather-proof lacquer coat is not less than 0.07mm.
Above-mentioned interior sealing protection layer is scratched using the unvulcanised silane modified polymer zinc powder cream of the prior art, It can be prepared using solvent-free sprayable sealant spraying or brushing, spary coating type sealant is especially suitable for large area, abnormity Realize quick closure in the surface of steel member;
Above-mentioned external seal protective layer is scratched using the prior art or solvent-free or aqueous sealant, is preferably had Resistance erosion, heat-resisting, weather resistance silane modified polymer class sealant.
Above-mentioned external seal protection layer surface can also be weather resistant water-thinned lacquer coat, and thickness is not less than 0.07mm.
The above-mentioned PVF adhesive tape layer that is wrapped is closely wound using PVF adhesive tape or pastes formation;PVF adhesive tape spiral twines forward Around when its overlapping widths be adhesive tape bandwidth 10-50%.
Silane modified polymer sealing compound, sealant, sealant and similar various resistance erosion type products emerge in large numbers one after another at present, As CN106700940 discloses a kind of unvulcanised silane modified polymer zinc powder cream;Chinese patent CN101906247 discloses one Kind corrosion inhibiting sealant,;CN10355525 discloses a kind of sprayable brush-on-type elastic water-proof sealant;CN102383619 discloses one A kind of silane-terminated polyether is invented in the method for Tidal zone and the processing of splash zone concrete member corrosion prevention under kind marine environment Sealant;CN101906246 discloses a kind of single-component heat resistant type silane modified polyether sealant etc..
Above-mentioned PVF adhesive tape is polyvinyl fluoride thin film adhesive tape, and band is extruded from by the copolymer of fluorine and fluorocarbon molecule, is had Crystal structure, high electrical insulation performance, high toughness, good chemical product, anti-aging and corrosion resistance, PVF film counterglow, Chemical solvent, acid and alkali corrosion, moisture and oxidation resistance and durability improve it is significant.
This structure can be used for chemical plant internal unit, pipeline, pipe fitting, workshop steel structure, and sea is bordered on the sea, coastal all kinds of steel The steel that Structural Engineering and harbour, harbour, Oversea bridge, offshore wind farm, the offshore drilling platform etc. of Tidal zone work use The maintenance of the steel structure surfaces such as stake, steel-pipe pile is handled.
Beneficial effect
The utility model steel member heavy antisepsis sealing be wrapped enclosed structure using interior sealing protection layer, external seal protective layer with PVF adhesive tape, each structure sheaf are tightly combined, coordinate, and shielding, weatherability significantly improve, using unvulcanised silane modified polymer Zinc powder cream can also take low prepared surface mode as interior sealing protection layer, and entire maintaining method can realize the initial maintenance service life 20a or more, even more than 30a;This structure process is succinct efficiently, does not use coatings volatile organic compounds, environmentally protective, also gives full play to PVF The product excellent properties of adhesive tape and the convenience of construction, do not need later maintenance substantially, have significantly saved maintenance cost, have substantially mentioned The economic and social benefits of high steel member operation.
For Tidal zone special operation condition, this structure can realize rapid construction, and completion is entire close within a tidal range time The upkeep operation that is wrapped is sealed, not only ensure that upkeep operation quality, also significant decrease maintenance cost.
The utility model enclosed structure preparation process is convenient, energy saving, reliable, and entire inventive structure has excellent sealed screen Anodic protection performance is covered, the durable protection to steel member under harsh corrosive environment is realized;Entire technology green clean and environmental protection, makes Valence is low and energy conservation and consumption reduction effects are significant, and economic and social profit is significant, has good future in engineering applications.
Detailed description of the invention
Fig. 1 is that the steel member surface heavy antisepsis of the utility model seals the enclosed structure schematic diagram that is wrapped;
In figure: 1- steel member matrix;Sealing protection layer in 2-;3- external seal protective layer;4- surface layer.
Specific embodiment
The embodiment of the utility model and effect are furtherd elucidate below with reference to embodiment:
Embodiment 1
Enclosed structure, including steel member matrix 1 as shown in Figure 1, a kind of heavy antisepsis sealing in steel member surface is wrapped;Its feature It is:
Heavy antisepsis seals the enclosed structure that is wrapped, and is equipped with several layers encapsulated by structures on steel member matrix 1, the several layers Structure includes: interior sealing protection layer 2, external seal protective layer 3, surface layer 4 from the inside to the outside;
The interior sealing protection layer 2, average thickness 0.05-0.5mm;
The external seal protective layer 3, average thickness 0.1-2mm;
The surface layer 4 is that PVF adhesive tape is wrapped layer or aqueous weather-proof lacquer coat.
The PVF adhesive tape is wrapped layer, and by PVF adhesive tape spiral winding, and adjacent PVF adhesive tape overlapping widths are PVF glue 10-50% with bandwidth, with a thickness of 0.125-0.5mm.
Embodiment 2
Enclosed structure, including steel member matrix 1 as shown in Figure 1, a kind of heavy antisepsis sealing in steel member surface is wrapped;Its feature It is:
Heavy antisepsis seals the enclosed structure that is wrapped, and is equipped with several layers encapsulated by structures on steel member matrix 1, the several layers Structure includes: interior sealing protection layer 2, external seal protective layer 3, surface layer 4 from the inside to the outside;
The interior sealing protection layer 2, average thickness 0.05-0.5mm;
The external seal protective layer 3, average thickness 0.1-2mm;
The surface layer 4 is that PVF adhesive tape is wrapped layer or aqueous weather-proof lacquer coat.
The thickness of the aqueous weather-proof lacquer coat is not less than 0.07mm.
Embodiment 3
Certain petrochemical plant steel member surface heavy antisepsis seals the enclosed structure preparation method that is wrapped, and steps are as follows:
The processing of first step matrix
The paint anticorrosion coat that first the original peeling that failed of steel member matrix 1 is fallen off is removed, and manual polishing cleans it Surface corrosion object and other pollutants, surface cleanness reach St3 grades;
Second step prepares interior sealing protection layer
After matrix surface cleaning is dry, the unvulcanised silane modified polymer zinc powder cream of one layer of prior art is scratched immediately, And by 1 surface of steel member matrix because caused by corrosion etch pit, defect, rough surface fill and lead up, formed in sealing protection layer 2, it is average Thickness about 0.1-0.3mm;
Third step prepares external seal protective layer
After the completion of interior 2 operation of sealing protection layer, 1h is stood, it is silane-modified that existing resistance erosion is scratched on interior sealing protection layer 2 Polymeric sealant forms external seal protective layer 3, average thickness 0.5-2mm;
4th step prepares aqueous weather-proof lacquer coat
After for 24 hours, 2 existing aqueous fluorine-carbon paints are brushed in outer sealing protection layer surface, aqueous fluorine-carbon paint total coating thickness is flat About 0.08mm.
Embodiment 4
Certain sea port dock steel-pipe pile surface anticorrosion seals the enclosed structure preparation method that is wrapped:
The first step, pile body processing
It is selected in tidewater to increase to before a high position, by the original failed heavy antisepsis in steel-pipe pile (referring to steel member matrix 1) surface Coating is rooted out, and test sanding machine polishing removes steel-pipe pile surface corrosion object, local marine growth, moss etc., and surface cleanness reaches St3 grades, processing lower portion is close to low tide, beyond design and construction line range about 300mm;
Second step prepares interior sealing protection layer
It is silane-modified poly- to spray existing coating character less than 1% immediately for steel-pipe pile surface moisture content after measuring grinding process Object sealant is closed, and by steel member surface because filling and leading up at uneven, interior sealing protection layer average thickness 0.2-0.4mm;
Third step prepares external seal protective layer
After the completion of interior sealing protection layer operation, about 1h is stood, existing resistance erosion vulcanization type silicon is scratched on interior sealing protection layer The polymer-modified sealant of alkane, the modification of piling bar face seal glue-line is mellow and full, forms external seal protective layer, average thickness 0.5-1mm;
4th step prepares the layer that is wrapped
After the completion of external seal protective layer, 4h is stood, the PVF adhesive tape that is wrapped forms the layer that is wrapped, and the band that is wrapped is existing E.I.Du Pont Company PVF product, 0.125mm after adhesive tape band, be wrapped a layer adjacent regions overlapping 10%, thickness about 0.125mm.

Claims (3)

  1. Enclosed structure, including steel member matrix (1) 1. a kind of heavy antisepsis sealing in steel member surface is wrapped;It is characterized by:
    Heavy antisepsis seals the enclosed structure that is wrapped, and is equipped with several layers structure and is coated on steel member matrix (1), the several layers knot Structure includes: interior sealing protection layer (2), external seal protective layer (3), surface layer (4) from the inside to the outside;
    The interior sealing protection layer (2), average thickness 0.05-0.5mm;
    The external seal protective layer (3), average thickness 0.1-2mm;
    The surface layer (4) is that PVF adhesive tape is wrapped layer or aqueous weather-proof lacquer coat.
  2. The enclosed structure 2. heavy antisepsis sealing in a kind of steel member surface according to claim 1 is wrapped, it is characterised in that: described PVF adhesive tape is wrapped layer, and by PVF adhesive tape spiral winding, and adjacent PVF adhesive tape overlapping widths are the 10- of PVF adhesive tape bandwidth 50%, with a thickness of 0.125-0.5mm.
  3. The enclosed structure 3. heavy antisepsis sealing in a kind of steel member surface according to claim 1 is wrapped, it is characterised in that: described The thickness of aqueous weather-proof lacquer coat is not less than 0.07mm.
CN201920093591.XU 2019-01-21 2019-01-21 A kind of steel member surface heavy antisepsis seals the enclosed structure that is wrapped Active CN209670097U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920093591.XU CN209670097U (en) 2019-01-21 2019-01-21 A kind of steel member surface heavy antisepsis seals the enclosed structure that is wrapped

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920093591.XU CN209670097U (en) 2019-01-21 2019-01-21 A kind of steel member surface heavy antisepsis seals the enclosed structure that is wrapped

Publications (1)

Publication Number Publication Date
CN209670097U true CN209670097U (en) 2019-11-22

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Country Status (1)

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GR01 Patent grant
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PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A heavy anti-corrosion sealing wrapping maintenance structure for steel member surface

Effective date of registration: 20211124

Granted publication date: 20191122

Pledgee: Industrial Bank Co.,Ltd. Shanghai Hongkou sub branch

Pledgor: SHANGHAI QIHAI ANTI-CORROSION ENGINEERING TECHNOLOGY Co.,Ltd.

Registration number: Y2021980013286

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20231117

Granted publication date: 20191122

Pledgee: Industrial Bank Co.,Ltd. Shanghai Hongkou sub branch

Pledgor: SHANGHAI QIHAI ANTI-CORROSION ENGINEERING TECHNOLOGY Co.,Ltd.

Registration number: Y2021980013286

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A maintenance structure for heavy-duty anti-corrosion sealing and wrapping on the surface of steel components

Effective date of registration: 20231122

Granted publication date: 20191122

Pledgee: Industrial Bank Co.,Ltd. Shanghai Hongkou sub branch

Pledgor: SHANGHAI QIHAI ANTI-CORROSION ENGINEERING TECHNOLOGY Co.,Ltd.

Registration number: Y2023310000760