CN209665789U - A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting - Google Patents
A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting Download PDFInfo
- Publication number
- CN209665789U CN209665789U CN201822219104.8U CN201822219104U CN209665789U CN 209665789 U CN209665789 U CN 209665789U CN 201822219104 U CN201822219104 U CN 201822219104U CN 209665789 U CN209665789 U CN 209665789U
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- glaze
- assembly line
- tracking
- record
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a kind of for ceramic tile identification, record, tracking and the intelligent assembly line sorted, it include: controller, transmission device, the blower set gradually along transmission device, glaze applicator device, roller kilns, burnishing device, levelness detecting device, intelligent sorting device and fully-automatic packaging device；It further include at least two vision inspection apparatus, for absorbing, identifying and uploading the information of ceramic tile, at least two ultraviolet light scanners, the information media on ceramic tile for identification；The transmission device, blower, glaze applicator device, roller kilns, burnishing device, levelness detecting device, intelligent sorting device, fully-automatic packaging device, vision inspection apparatus and ultraviolet light scanner are electrically connected with controller respectively；The assembly line tracks each piece of ceramic tile information, is acquired, is summarized, is inquired, is managed, and intelligence degree is high, significantly reduces cost of labor, improves production efficiency.
Description
Technical field
The utility model relates to the intelligent production equipment technology of ceramic tile, in particular to it is a kind of for ceramic tile identification,
Record, tracking and the intelligent assembly line sorted.
Background technique
As increasingly scarcity, the production cost of labour is gradually increasing, the requirement to ceramic tile intelligence production is improved
It is more more and more urgent.Although traditional ceramic tile production line realizes the semi-automation of ceramic tile production, saved certain manpower
Cost, but since the ceramic tile quality of production is influenced by series of factors such as glaze, temperature schedule, pressure regime, atmosphere systems,
The monitoring of ceramic tile production process is just particularly important, and it is far from being enough that this, which produces semi-automatic degree for current ceramic tile,.
Under the premise of combining the intelligent production requirement of German Industrial 4.0 and made in China 2025, pass through optimization traditional ceramics production
Line realizes that the intelligent production of ceramic tile is the trend of ceramic tile production from now on a large amount of industrial design principles.
Existing ceramic tile production line is primarily present following deficiency: one, production line is in semi-automation, intelligence degree
It is not high, it is unable to satisfy big data intelligent management；Two, cannot summarize per the production information of a piece of ceramic tile, control that cannot be stringent
The quality of ceramic tile；Three, the work such as sorting, quality testing that production line needs a large amount of manpower to meet production process.
As it can be seen that the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide one kind to identify for ceramic tile,
Record, tracking and sorting intelligent assembly line, it is intended to solve the problems, such as at least one above-mentioned in the prior art.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting, comprising: controller, transmission device,
Blower, glaze applicator device, roller kilns, burnishing device, the levelness detecting device, intelligent sorting set gradually along transmission device
Device and fully-automatic packaging device；It further include at least two vision inspection apparatus, for absorbing, identifying and uploading the letter of ceramic tile
It ceases, at least two ultraviolet light scanners, for identification the information media on ceramic tile；The transmission device, blower, glaze are applied
Coating device, roller kilns, burnishing device, levelness detecting device, intelligent sorting device, fully-automatic packaging device, vision-based detection dress
It sets and is electrically connected respectively with controller with ultraviolet light scanner.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the vision inspection apparatus point
It is not set in the kiln tail and intelligent sorting device of roller kilns, the ultraviolet light scanner is respectively arranged at the kiln tail of roller kilns
And in burnishing device.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the assembly line further includes swashing
Optical sensor, for monitoring displacement of the ceramic tile on transmission device, the laser sensor and controller are electrically connected.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the glaze applicator device packet
The full-automatic monochrome printers for being used to print ceramic tile information media set gradually are included, for printing ceramic tile decalcomania
Ink-jet printer, and the leaching glaze equipment of spray glaze.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the leaching glaze equipment includes leaching
Glaze bell jar, glaze holding tank and motor cabinet, the leaching glaze bell jar are connected to by pipeline with glaze holding tank, and motor cabinet is for monitoring
The dosage of glaze and the surplus of glaze in glaze holding tank in glaze bell jar are drenched, and is fed back in controller.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the controller includes industry control
Machine and several mobile terminals.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the blower includes at least 5
Platform, the direction of motion along transmission device are arranged side by side, for the ceramic tile continued down after leaching overglaze.
In the described intelligent assembly line for ceramic tile identification, record, tracking and sorting, the vision inspection apparatus and
Ultraviolet light scanner is respectively set two.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the intelligent sorting device packet
Include at least three sorting laydown area.
In the intelligent assembly line for ceramic tile identification, record, tracking and sorting, the fully-automatic packaging device
Including at least three automatic packaging area.
The utility model has the advantages that
The utility model provide it is a kind of for ceramic tile identification, record, tracking and sorting intelligent assembly line, by
Type information communication media on every block of ceramic tile is realized in conjunction with ultraviolet light scanner and vision inspection apparatus and is produced to each block of ceramic tile
Information summarizes automatically and automatically tracks production adjustment, improves the quality of production；Intelligence degree is high, significantly reduces artificial
Cost improves production efficiency, can satisfy the large-scale production of all specification ceramic tiles, tile, realizes ceramic tile indifference metaplasia
It produces.
Detailed description of the invention
Fig. 1 is the intelligent assembly line for being used for ceramic tile identification, record, tracking and sorting provided by the utility model
Structural schematic diagram.
Specific embodiment
The utility model provides a kind of intelligent assembly line for identifying for ceramic tile, recording, track and sorting, to make this reality
It is clearer, clear with novel purpose, technical solution and effect, as follows in conjunction with drawings and embodiments to the utility model into
One step is described in detail.It should be appreciated that specific embodiment described herein is not used to limit only to explain the utility model
The utility model.
Referring to Fig. 1, the utility model provides a kind of intelligent flowing water for identifying for ceramic tile, recording, track and sorting
Line, comprising: controller 1, transmission device 2, the blower 3 set gradually along transmission device 2, roller kilns 5, are thrown glaze applicator device 4
Electro-optical device 6, levelness detecting device 7, intelligent sorting device 8 and fully-automatic packaging device 9；It further include at least two vision-based detections
Device 10, for absorbing, identifying and uploading the information of ceramic tile, at least two ultraviolet light scanners 11, for identification on ceramic tile
Information media；The transmission device 2, blower 3, glaze applicator device 4, roller kilns 5, burnishing device 6, levelness detection dress
Set 7, intelligent sorting device 8, fully-automatic packaging device 9, vision inspection apparatus 10 and ultraviolet light scanner 11 respectively with controller 1
It is electrically connected, specifically, the transmission device, blower, glaze applicator device, roller kilns, burnishing device, levelness detection dress
It sets, intelligent sorting device, fully-automatic packaging device, vision inspection apparatus and ultraviolet light scanner pass through wirelessly with controller respectively
Network signal connection, its work is controlled by controller, and its work state information is fed back in controller, as being respectively
Data-storing unite in system database.Information media on the ultraviolet light scanner identification ceramic tile, feeds back to control
In device, the identity information of ceramic tile is identified；In a kind of preferred embodiment, the vision inspection apparatus is CCD vision inspection apparatus, is obtained
Ceramic tile information on the assembly line is fed back in controller, by the ceramic tile information preservation with the independent information of every block of ceramic tile
In the system database that communication media is established.In a kind of preferred embodiment, the information media is two dimensional code, relatively
Bar code can store more information, can also indicate more data types.Described device intelligence degree is high, by vision
Detection device, ultraviolet light scanner are organically combined with traditional production equipment, and are controlled by intelligentized controller, are realized
To the acquisition of each piece of ceramic tile information, tracking, inquiry and management, ceramic tile information management data-link and entire process of circulation prison are established
Guard system significantly reduces cost of labor, improves production efficiency.
Preferably, the vision inspection apparatus 10 and ultraviolet light scanner 11 are respectively set two.
Specifically, the vision inspection apparatus 10 is respectively arranged in the kiln tail and intelligent sorting device 8 of roller kilns 5, institute
Ultraviolet light scanner 11 is stated to be respectively arranged at the kiln tail of roller kilns 5 and in burnishing device 6.It is set to the view of roller kiln tail
Each block of ceramic tile is passed through kiln when kiln tail as medium by the two-dimensional barcode information that feel detection device is recognized using ultraviolet light scanner
The color difference of temperature curve and ceramic tile, glaze defect information are fed back in controller, are stored in the two-dimensional barcode information library of the ceramic tile
In；After ceramic tile reaches intelligent sorting device, automatic sorting device carries out logic sorting by controller, by color difference (scarce ink,
Discoloration), defect, product point three parts up to standard are sorted.The burnishing device according to the matched ceramic tile information of ultraviolet light scanner,
By manufacturing parameters such as controller adjust automatically swing speed, linear velocity, swing widths, the rule that can be set according to every block of ceramic tile
Lattice require adjustment manufacturing parameter, and intelligence degree is high, can adapt to the emergency situations occurred in production.
Further, the assembly line further includes laser sensor 12, for monitoring position of the ceramic tile on transmission device 2
It moves, the laser sensor 12 is electrically connected with controller 1.The laser sensor receives the instruction that controller issues, monitoring
Ceramic tile and then monitors entire production procedure in the displacement of transmission device.
Specifically, the glaze applicator device 4 include set gradually for print ceramic tile information media it is complete from
Dynamic monochrome printers 41, for printing the ink-jet printer 42 of ceramic tile decalcomania, and the leaching glaze equipment 43 of spray glaze.Entirely
The two-dimensional barcode information that automatic monochrome printers automatically generate controller passes through sightless ink print under visible light illumination
In ceramic tile surface, then pass through the decalcomania of printing of inkjet printer ceramic tile, then spoons protection glaze etc. by drenching glaze equipment, it should
Two dimensional code only can just be shown under the irradiation of ultraviolet light, it is seen that not influence the overall appearance of ceramic tile under light.The two dimensional code conduct
The medium that information is propagated, one yard of a brick effectively realize the tracking of ceramic tile information.
In a kind of embodiment, the leaching glaze equipment 43 includes leaching glaze bell jar, glaze holding tank and motor cabinet, the leaching glaze
Bell jar is connected to by pipeline with glaze holding tank, and motor cabinet is used to monitor the dosage and glaze holding tank of glaze in leaching glaze bell jar
The surplus of middle glaze, and feed back in controller 1.When motor cabinet monitors the glaze surplus deficiency in glaze holding tank, instead
Be fed in controller, and and alarm, remind worker supplement glaze, make production can continue carry out, do not influence the matter of product
Amount.The motor cabinet also simultaneously feeds back to the dosage for drenching glaze in glaze bell jar in controller, monitors the dosage curve of glaze, in time
It found the abnormal situation, convenient for the control of quality.
Specifically, the controller 1 includes industrial personal computer 1a and several mobile terminal 1b.Control is for assembly line entirety altogether
Control, mobile terminal can real-time mobile monitor, convenient for reacting in time when finding the problem.
Preferably, the blower 3 includes at least 5, and the direction of motion along transmission device 2 is arranged side by side, for leaching face
Ceramic tile continued down after glaze.In a kind of embodiment, the blower is arranged 5, under normal circumstances can will be after leaching overglaze
The temperature of ceramic tile drops to the temperature of suitable for printing two dimensional code.
In a kind of embodiment, the intelligent sorting device 8 includes that at least three sorts laydown area 8a, intelligent sorting device
Ceramic tile is picked up and turned by reference colour, critical color, the sorting of subcritical color three parts, is deposited in different laydown areas, is avoided not respectively
The ceramic tile of homogenous quantities is mixed.
In a kind of embodiment, the fully-automatic packaging device 9 includes at least three automatic packaging area 9a.Automatic packaging dress
Packaging is distinguished set according to different sorting stackings, generally, the quantity of automatic packaging area setting and the quantity of sorting laydown area
Unanimously, it is corresponded with sorting laydown area.
In a kind of embodiment, after ceramic tile enters the assembly line after filtering overglaze, the wind that is set in a row by five
Machine persistently purges cooling, by the displacement of laser sensor induction ceramic tile, feeds back in controller, when sensing that it is complete that ceramic tile reaches
When automatic monochrome printers, controller produces two-dimensional barcode information automatically, is sent in full-automatic monochrome printers, carries out to ceramic tile
The printing of two dimensional code drenches glaze into leaching glaze equipment, and by leaching glaze equipment subsequently into printing of inkjet printer decalcomania
Motor cabinet monitoring leaching glaze the case where；Then ceramic tile is sent into roller kilns through four line conveyer belts and is fired, and roller kilns will be implemented to fire
Curve uploads in controller through wireless network, after CCD vision inspection apparatus of the ceramic tile by kiln tail, CCD vision inspection apparatus
Obtain the information such as temperature curve, color difference and the glaze planar defect of ceramic tile, the information of cooperation ultraviolet light scanner identification ceramic tile, by this
Ceramic tile information uploads in the information bank established in controller with the ceramic tile two dimensional code, by color difference (lack ink, discoloration), defect,
Product up to standard divide three parts to separate.
The ultraviolet light scanner that ceramic tile is set in intelligent burnishing device front end identifies ceramic tile information, and burnishing device is by controlling
Device processed adjusts the manufacturing parameters such as swing speed, linear velocity, swing width.
Polishing terminates, and ceramic tile is detected through levelness detecting device, and will test result and be uploaded in system database, ceramic tile
Into sorting process, is detected through CCD vision inspection apparatus colour gamut, will test result and be uploaded in controller, pass through controller control
Intelligent sorting device processed carries out logic sorting, by ceramic tile by three kinds of reference colour, critical color, subcritical color classification sortings.After sorting
Ceramic tile respectively enter automatic packaging in the Different Package area of automatic packing apparatus, be stored in warehouse.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to appended by the utility model
Scope of protection of the claims.
Claims (10)
1. a kind of for ceramic tile identification, record, tracking and the intelligent assembly line sorted characterized by comprising controller,
Transmission device, the blower set gradually along transmission device, glaze applicator device, roller kilns, burnishing device, levelness detection dress
It sets, intelligent sorting device and fully-automatic packaging device；Further include at least two vision inspection apparatus, for absorbing, identify and
Pass the information of ceramic tile, at least two ultraviolet light scanners, for identification information media on ceramic tile；The transmission device,
Blower, glaze applicator device, roller kilns, burnishing device, levelness detecting device, intelligent sorting device, fully-automatic packaging device,
Vision inspection apparatus and ultraviolet light scanner are electrically connected with controller respectively.
2. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the vision inspection apparatus is respectively arranged in the kiln tail and intelligent sorting device of roller kilns, the ultraviolet light scanner point
It is not set at the kiln tail of roller kilns and in burnishing device.
3. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In, the assembly line further includes laser sensor, for monitoring displacement of the ceramic tile on transmission device, the laser sensor with
Controller is electrically connected.
4. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In, the glaze applicator device includes setting gradually for printing the full-automatic monochrome printers of ceramic tile information media,
For printing the ink-jet printer of ceramic tile decalcomania, and the leaching glaze equipment of spray glaze.
5. according to claim 4 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the leaching glaze equipment includes leaching glaze bell jar, glaze holding tank and motor cabinet, and the leaching glaze bell jar is stored by pipeline and glaze
Slot connection, motor cabinet, which is used to monitor, drenches the dosage of glaze and the surplus of glaze in glaze holding tank in glaze bell jar, and feeds back to
In controller.
6. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the controller includes industrial personal computer and several mobile terminals.
7. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the blower includes at least 5, and the direction of motion along transmission device is arranged side by side, for continuing to the ceramic tile after leaching overglaze
Cooling.
8. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the vision inspection apparatus and ultraviolet light scanner are respectively set two.
9. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the intelligent sorting device includes at least three sorting laydown area.
10. according to claim 1 exist for ceramic tile identification, record, tracking and the intelligent assembly line sorted, feature
In the fully-automatic packaging device includes at least three automatic packaging area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822219104.8U CN209665789U (en) | 2018-12-27 | 2018-12-27 | A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822219104.8U CN209665789U (en) | 2018-12-27 | 2018-12-27 | A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209665789U true CN209665789U (en) | 2019-11-22 |
Family
ID=68563804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822219104.8U Active CN209665789U (en) | 2018-12-27 | 2018-12-27 | A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209665789U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112414114A (en) * | 2020-11-24 | 2021-02-26 | 贵州省建筑材料科学研究设计院有限责任公司 | Tunnel kiln and method for controlling roasting state and roasting atmosphere of stacking kiln car and tracing |
| WO2023174007A1 (en) * | 2022-03-16 | 2023-09-21 | 科达制造股份有限公司 | Ceramic tile production line based on ai visual grading and color separation, and control method |
-
2018
- 2018-12-27 CN CN201822219104.8U patent/CN209665789U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112414114A (en) * | 2020-11-24 | 2021-02-26 | 贵州省建筑材料科学研究设计院有限责任公司 | Tunnel kiln and method for controlling roasting state and roasting atmosphere of stacking kiln car and tracing |
| WO2023174007A1 (en) * | 2022-03-16 | 2023-09-21 | 科达制造股份有限公司 | Ceramic tile production line based on ai visual grading and color separation, and control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209665789U (en) | A kind of intelligent assembly line for being identified for ceramic tile, recording, track and sorting | |
| CN105600294B (en) | Intelligent hangar system and hanging distribution control method | |
| CN102095733B (en) | Machine vision-based intelligent detection method for surface defect of bottle cap | |
| WO2017031802A1 (en) | Device for integrating product fingerprint assignation, identifier code assignation and visual inspection | |
| CN109732765B (en) | Method for identifying, recording, tracking and sorting ceramic tiles | |
| CN206665009U (en) | A kind of intelligent sorting packaging facilities of SMD metalworks | |
| WO2003031370A2 (en) | Method and facility for manufacture of ceramic products with optically-readable code | |
| CN108809258A (en) | A kind of photovoltaic module hot spot detecting system and hot spot detection method | |
| CN102582329A (en) | Automatic laser engraving and code reading equipment for oil spraying nozzle | |
| CN205085021U (en) | Battery outward appearance detecting and sorting equipment | |
| CN108340483A (en) | The green body texture method for producing ceramic brick consistent with picture on surface, control method and production equipment | |
| CN110328971A (en) | A kind of endowed identifying system and endowed recognition methods | |
| CN110744932A (en) | Printing flaw detection system | |
| CN109335156A (en) | A kind of bottle cap two dimensional code acquisition testing associate device and method | |
| CN110756457A (en) | Automatic wall and floor tile identifying and classifying system and method | |
| CN106548103A (en) | Line production system based on RFID | |
| CN210847264U (en) | Soft package waste removing device based on machine vision | |
| CN204953438U (en) | Removing devices of high -speed vertical round vase labeller | |
| CN111328750A (en) | Data integration and marking method and device for aquatic product industry | |
| CN207594543U (en) | Quick Response Code spray printing product examine system | |
| CN208179798U (en) | plate automatic cutting and sorting system | |
| CN212345001U (en) | Data integration and marking device for aquatic product industry | |
| CN203490708U (en) | Sample production mistake-preventing detection system based on two-dimensional code technology | |
| CN109332212A (en) | A kind of storage material Input System and its working method | |
| CN209668103U (en) | A kind of pallet conveying producing line of band RFID function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |