CN209656622U - A kind of integral type coiled tubing defect detecting device - Google Patents
A kind of integral type coiled tubing defect detecting device Download PDFInfo
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- CN209656622U CN209656622U CN201920255781.7U CN201920255781U CN209656622U CN 209656622 U CN209656622 U CN 209656622U CN 201920255781 U CN201920255781 U CN 201920255781U CN 209656622 U CN209656622 U CN 209656622U
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Abstract
The utility model provides a kind of integral type coiled tubing defect detecting device, including two upper half detection unit, lower half detection unit detection units, the channel that fuel feed pump passes through is generated therebetween after two detection units mutual cooperation assemblings, magnetic generating device, magnetic leakage detecting probe, ovality detection probe and the guiding device being set in two detection units in channel, detection unit have been externally connected with the measurement arm assembly external member that two detection units of guiding are moved along oil pipe.The utility model may be implemented various physical imperfections, wall thickness, outer diameter and the ovalitys such as the burn into crackle to coiled tubing tubing string, mechanical damage, spot corrosion, hole and be detected precisely in real time.
Description
Technical field
The utility model relates to petroleum equipment manufacture and field of non destructive testing, and in particular to a kind of integral type coiled tubing is scarce
Fall into detection device.
Background technique
Coiled tubing is that the flexible tube segment by several segment length at hundred meters or more is welded by butt welding or inclined weld technique
, length is typically up to several hundred rice to several kms.Every section of tubing string is that one kind is welded after resistance straight seam welding by steel belt molding
Pipe.In recent years, coiled tubing in Oil Field using more and more extensive, such as gaslift, acidification, bore mill, downhole tool is beaten
Fishing, well-flushing, perforation etc..It would generally be due to fatigue damage, acid liquid corrosion, sulfide fracturing, pressure or tension in operation process
Overload, external mechanical damage and abrasion etc. cause the wall thickness of coiled tubing, ovality to change, it is also possible to oil pipe can be made to occur
Crack defect.The service life that coiled tubing can thus be reduced, increases the operating cost of coiled tubing service company.Having must
A kind of coiled tubing defect detecting device is developed, detects the variation of the defect, wall thickness and ovality on oil pipe surface in advance, with
Improve the safety and oil pipe utilization rate of continuous oil pipe operation.
Utility model content
The purpose of the utility model is to overcome in place of the deficiencies in the prior art, a kind of integral type coiled tubing defect is provided
Detection device, may be implemented the various physical imperfections such as the burn into crackle to coiled tubing tubing string, mechanical damage, spot corrosion, hole,
Wall thickness, outer diameter and ovality are detected precisely in real time, and user is helped most to intuitively understand the actual performance shape of coiled tubing
State provides scientific basis to analyze the failure of coiled tubing and scrapping.
The purpose of this utility model is reached by following technical measures:
A kind of integral type coiled tubing defect detecting device, including upper half detection unit, lower half detection unit two detections
Unit generates the channel that fuel feed pump passes through after two detection units mutual cooperation assemblings therebetween, is equipped with setting in channel
In outside magnetic generating device, magnetic leakage detecting probe, ovality detection probe and guiding device in two detection units, detection unit
It has been connected with the measurement arm assembly external member that two detection units of guiding are moved along oil pipe.
Further, the upper half detection unit is connected with the side of lower half detection unit by shaft articulated manner,
The other side is connected by two locking hasps.
Further, the detection unit is also connected with the connecting rod ASSY external member for connecting peripheral equipment.
Further, the connecting rod ASSY external member includes connecting support, two universal joints and rigid connecting rod, the connection
Support is connected by bolt with peripheral equipment, and one end of the connecting rod ASSY external member passes through quick-release latch and detection unit phase
Connection.
Further, the measurement arm assembly external member include flexible support arm, measurement idler wheel, rotary encoder, can
The back-moving spring being equipped on curved support arm, the measurement idler wheel are cylindricality wheel, and decorative pattern is carved with to increase rubbing action in surface
Power.
Further, the magnetic generating device includes bar magnet and magnetic yoke, and axial uniform intervals of the bar magnet in channel are arranged, phase
Support base is installed, installation and guide device and magnetic leakage detecting probe on support base between adjacent bar magnet.
Further, the guiding device includes directive wheel, and directive wheel is mounted on support base.
Further, the magnetic leakage detecting probe is semicircle ring type magnetic leakage detecting probe, semicircle ring type magnetic leakage detecting probe
Inside includes stray field signal detection plate and oil pipe wall thickness detection plate.
Further, the magnetic generating device, magnetic leakage detecting probe and guiding device are located at the middle part of detection unit, oval
Degree detection probe is located in the two sides shield of detection unit, magnetic generating device, magnetic leakage detecting probe, ovality detection probe and leads
It is correspondingly arranged to device in upper half detection unit, lower half detection unit, the upper half detection unit and lower half of described device detect single
Four cylindrical bar magnets, two groups of magnetic yokes, four directive wheels, a semicircle ring type magnetic leakage detecting probe and three are mounted in member
Ovality detection probe.
Further, the ovality of coiled tubing to be detected, wall thickness, defective locations stray field signal pass through it is matched outer
It encloses data acquisition device and computer is acquired, analyzes processing and storage record, realize to the coiled tubing to be detected
Tubing string defect, wall thickness, ovality and length real-time accurate detection.
By adopting the above-described technical solution, the utility model has the advantages that:
Utility model device is designed using multifunctional all, treats the continuous oil of detection provided with 8 cylindrical bar magnets
Pipe is magnetized, and two semicircle ring type magnetic leakage detecting probes, 6 ovality detection probes, separate unit detection device energy are contained
Realize the accurate detection to the defect of coiled tubing, wall thickness, length, outer diameter and ovality；
The design of utility model device uses non-contact detection mode, to coiled tubing detection process to be detected
In, two measurement idler wheels on only 8 directive wheels and measurement arm assembly external member are directly contacted with coiled tubing to be detected, and two
Semicircle ring type magnetic leakage detecting probe, 6 ovality detection probes are kept with coiled tubing surface to be detected between certain safety
Gap is not influenced by factors such as dirt, greasy filth；
Utility model device uses clam shell design, and overall structure is made of upper half detection unit, lower half detection unit,
Side is connected by shaft articulated manner, and the other side is connected by two locking hasps.It can be achieved to install at any time, tear open at any time
It unloads, scene is very easy to use, quick.
The connecting rod ASSY external member being mounted in lower half detection unit includes connecting support, two universal joints and rigid connection
Bar, the connecting support are connected by bolt with peripheral equipment.In order to facilitate the installation of and disassembling section, connecting rod ASSY external member
The other end is connected using quick-release latch with the lower half detection unit of utility model device.Pacify at the both ends of rigid connecting rod
Two universal joints have been filled, have made to establish flexible connection between utility model device and peripheral equipment, when described to be detected continuous
Oil pipe occurs that location following can be synchronized up and down or when swinging, it is ensured that upper half detection unit, lower half detection unit with to
The relative position for detecting coiled tubing is constant, ensure that the accuracy of detection.
In coiled tubing outer diameter (ovality), the wall thickness, defect that utility model device will test by signal cable
The stray field signal of position is transferred to matched peripheral data acquisition device, by outer computer carry out all data acquisition,
Filtering, analysis processing and storage record, and by visual result show on the interface of inspection software, audible alarm function is provided
Can, the automation of coiled tubing tubing string defect, wall thickness, outer diameter (ovality) and length real-time detection is realized, helps client most
The actual performance state of coiled tubing is got information about, provides scientific basis to analyze the failure of coiled tubing and scrapping.
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is upper half detection unit structural schematic diagram in Fig. 1；
Fig. 3 is lower half detection unit structural schematic diagram in Fig. 1；
Fig. 4 is the relative mounting location schematic diagram of ovality detection probe.
Wherein, 1, upper half detection unit, 2, lower half detection unit, 3, measurement arm assembly external member, 3-1, measurement idler wheel, 3-2,
Rotary encoder, 3-3, back-moving spring, 4, connecting rod ASSY external member, 4-1, connecting support, 4-2, universal joint, 4-3, rigid connection
Bar, 5, locking hasp, 6, shield, 7, cylindrical bar magnet, 8, ovality detection probe, 9, directive wheel, 10, the inspection of semicircle ring type leakage field
Probing head, 10-1, stray field signal detection plate, 10-2, oil pipe wall thickness detection plate, 11, coiled tubing to be detected, 12, shaft,
13, magnetic yoke.
Specific embodiment
As shown in Figure 1, a kind of integral type coiled tubing defect detecting device, including the detection of upper half detection unit, lower half are single
First two detection units, upper half detection unit are connected with the side of lower half detection unit by shaft articulated manner, the other side
Be connected by two locking hasps, two detection units cooperate generated after assembling therebetween fuel feed pump pass through it is logical
Road, the magnetic generating device being set in two detection units in channel, magnetic leakage detecting probe, ovality detection probe and leads
To device, detection unit has been externally connected with the measurement arm assembly external member that two detection units of guiding are moved along oil pipe, the detection
Unit is also connected with the connecting rod ASSY external member for connecting peripheral equipment.
As shown in Figure 1, the integral type coiled tubing defect detecting device of the utility model uses clam shell design, it is whole to tie
Structure is made of upper half detection unit 1, lower half detection unit 2, and side is connected by 12 articulated manner of shaft, and the other side passes through two
A locking hasp 5 is connected.Two groups of measurement arm assembly external members 3 and connecting rod ASSY external member 4 are located at the two sides of lower half detection unit 2,
And it is connected by quick-release latch with lower half detection unit 2.
As shown in Figures 1 to 3, upper half detection unit 1,4 cylindrical bar magnets 7 are separately installed in lower half detection unit 2
(Nd-Fe-B permanent magnet), 8 cylindrical bar magnets 7 are parallel to coiled tubing 11 to be detected around circumferencial direction and install in total, both ends
It is fixed on side plate.The uniform magnetic field that 8 cylindrical bar magnets 7 generate, will be to be detected continuous after the magnetic yoke 13 of the left and right sides
The local magnetized of oil pipe 11 reaches nearly saturation state.
As shown in Fig. 2 to 3,4 directive wheels are mounted in the middle position of upper half detection unit 1, lower half detection unit 2
9 and 1 semicircle ring type magnetic leakage detecting probes 10.4 directive wheels are divided into two groups of left and right, directly connect with coiled tubing 11 to be detected
Touching, plays the supporting role between upper half detection unit 1, lower half detection unit 2 and oil pipe to be detected, makes coiled tubing to be detected
11 are in always near the central axis of upper half detection unit 1, lower half detection unit 2.Semicircle ring type magnetic leakage detecting probe 10 is pacified
Mounted in the centre of the two groups of directive wheels 9 in left and right, stray field signal and oil pipe to defective locations on coiled tubing 11 to be detected are realized
The detection of wall thickness.
As shown in Figures 1 to 4, it in the shield 6 of upper half detection unit 1,2 left and right sides of lower half detection unit, installs respectively
3 inductance type ovality detection probes 8, relative mounting location is as shown in figure 4, for realizing the outer of coiled tubing 11 to be detected
Diameter detection, maximum value, the minimum value of outer diameter are obtained according to testing result, is calculated by the following formula coiled tubing 11 to be detected
Ovality.
When carrying out the operation of coiled tubing defects detection, first unclamp two locking hasps 5, by upper half detection unit 1, under
Half detection unit 2 is opened, and after being put into coiled tubing 11 to be detected, closes upper half detection unit 1, lower half detection unit 2, then by two
A locking hasp 5 is locked, and makes upper half detection unit 1, lower half detection unit 2 and coiled tubing 11 to be detected in close obvolvent shape
State, the measurement idler wheel 3-1 on only 8 directive wheels 9 and measurement arm assembly external member 3 directly connects with coiled tubing 11 to be detected at this time
Touching.Measurement idler wheel 3-1 and the rotation in two groups of measurement arm assembly external members 3 are driven by the axial movement of coiled tubing 11 to be detected
Encoder 3-2 rotation, realizes the detection of the length, speed, defective locations of coiled tubing 11 to be detected, semicircle ring type Magnetic Flux Leakage Inspecting
Probe 10 is synchronous to be realized to the stray field signal of defective locations on coiled tubing to be detected and the detection of oil pipe wall thickness.
In the present invention, 8 in upper half detection unit 1, lower half detection unit 2 cylindrical bar magnets 7 surround to
The circumferential uniform intervals installation for detecting coiled tubing 11, due to there is very strong magneticaction between each other, it is necessary in adjacent circle
Support base is installed between cylindricality bar magnet 7, ensure that safety when assembly and later period maintenance.Directive wheel 9 and semicircle ring type leakage field
Detection probe 10 is mounted on the inside of cylindrical bar magnet 7, and 9 support construction of directive wheel in lower half detection unit 2 and lower half detect
Elastic connection is realized by spring between 2 ontology of unit, avoids occurring because of the local deformation of oil pipe to be detected or accumulation of mud
Clamping stagnation.
In the present invention, the circle ring inner surface of the semicircle ring type magnetic leakage detecting probe 10 and continuous oil to be detected
The surface of pipe 11 is reserved with certain safety clearance.As shown in Fig. 2 to 3, the inside of semicircle ring type magnetic leakage detecting probe 10 includes
There are stray field signal detection plate 10-1, oil pipe wall thickness detection plate 10-2.It include semicircular on stray field signal detection plate 10-1
Magneto sensor array realizes the defects detection to coiled tubing to be detected for the stray field signal of real-time detection fault location；Oil
The magneto sensor circumferentially distributed along semicircular ring on thickness of pipe wall detection plate 10-2, for detecting the axial magnetic field on coiled tubing surface
Intensity, the method for comparing algorithm and calibration by numerical value realize the real-time measurement to coiled tubing wall thickness to be detected.
In the present invention, two groups of measurement arm assembly external members 3 are provided with flexible support arm, measurement rolling
Take turns 3-1, rotary encoder 3-2.Wherein, measurement idler wheel 3-1 is connected with rotary encoder 3-2 by shaft coupling.It is flexible
Back-moving spring 3-3 is installed, for increasing the contact force of measurement idler wheel 3-1 and coiled tubing to be detected, measurement rolling on support arm
It takes turns 3-1 and uses cylindricality wheel, and decorative pattern is carved with to increase friction force in surface.When the axial movement of coiled tubing 11 to be detected
Measurement idler wheel 3-1, rotary encoder 3-2 rotation are driven, is realized to 11 length of coiled tubing to be detected, speed, defective locations
Detection.
As shown in Figures 1 to 4, the connecting rod ASSY external member 4 connects including connecting support 4-1, two universal joint 4-2, rigidity
Extension bar 4-3, the connecting support are connected by bolt with peripheral equipment.In order to facilitate the installation of and disassembling section, the company
The other end of the total suite of bar is connected using quick-release latch with the lower half detection unit of described device.By being rigidly connected
Two universal joint 4-2 are installed at the both ends of bar 4-3, the flexible connection between this detection device and peripheral equipment are realized, for working as
When the coiled tubing to be detected occurs up and down or swings, synchronize location following, it is ensured that upper half detection unit 1, under
Half detection unit 2 and the relative position of coiled tubing to be detected are constant, ensure that the accuracy of detection.
In the present invention, the integral type coiled tubing defect detecting device, will test by signal cable
Coiled tubing outer diameter (ovality), wall thickness, defective locations stray field signal be transferred to matched peripheral data acquisition device,
Acquisition, filtering, analysis processing and the storage record of all data are carried out by outer computer, and by visual result are shown
On the interface of inspection software, realize to the tubing string defect of the coiled tubing 11 to be detected, wall thickness, outer diameter (ovality) and length
Real-time detection.
The working principle of integral type coiled tubing defect detecting device provided by the utility model is as follows:
When the coiled tubing to be detected 11 passes through this defect detecting device, it is locally evenly distributed on surrounding cylinder
The stationary magnetic field magnetization that shape bar magnet 7 generates reaches nearly saturation state, when the surfaces externally and internally existing defects of oil pipe, due to defect
Magnetic conductivity very little, magnetic resistance is very big, is distorted the magnetic flux in magnetic circuit, and the flow direction of the line of magnetic induction can change, in addition to part
For magnetic flux directly by defect or by bypassing outside defect inside pipe wall material, there are also the magnetic fluxs of part can leak into oil pipe surface
Overhead reenters tubing wall by air around defect once again, so that magnetic flux leakage is formed at oil pipe surface defect, it is cylindrical
It is mounted with that semicircle ring type magnetic leakage detecting probe 10, internal stray field signal detection plate 10-1 are equipped with semi-ring on the inside of bar magnet 7
Shape magneto sensor array can detect the stray field signal at oil pipe surface defect in real time, realize to continuous oil to be detected
The detection of pipe tubing string defect；Meanwhile the oil pipe wall thickness detection plate 10-2 inside semicircle ring type magnetic leakage detecting probe 10 is equipped with week
To the magneto sensor of distribution, the axial magnetic field strength on detection coiled tubing surface can be synchronized, algorithm and calibration are compared by numerical value
Method, realize to the real-time measurement of coiled tubing wall thickness to be detected；By installing 6 inductance types in the circumferential direction of coiled tubing
Ovality detection probe 8, measures 3 groups of oil pipe outer diameters, and establishing criteria formula calculates the ovality of flowline.
Claims (10)
1. a kind of integral type coiled tubing defect detecting device, including two upper half detection unit, lower half detection unit detections lists
Member generates the channel that fuel feed pump passes through after two detection units mutual cooperation assemblings, it is characterised in that: in channel therebetween
Equipped with magnetic generating device, magnetic leakage detecting probe, ovality detection probe and the guiding device being set in two detection units, inspection
It surveys unit and has been externally connected with the measurement arm assembly external member that two detection units of guiding are moved along oil pipe.
2. a kind of integral type coiled tubing defect detecting device according to claim 1, it is characterised in that: the upper half inspection
It surveys unit to be connected with the side of lower half detection unit by shaft articulated manner, the other side is connected by two locking hasps
It connects.
3. a kind of integral type coiled tubing defect detecting device according to claim 1, it is characterised in that: the detection is single
Member is also connected with the connecting rod ASSY external member for connecting peripheral equipment.
4. a kind of integral type coiled tubing defect detecting device according to claim 3, it is characterised in that: the connecting rod is total
Suite includes connecting support, two universal joints and rigid connecting rod, and the connecting support is connected by bolt with peripheral equipment
It connects, one end of the connecting rod ASSY external member is connected by quick-release latch with detection unit.
5. a kind of integral type coiled tubing defect detecting device according to claim 1, it is characterised in that: the measurement arm
Total suite includes flexible support arm, measurement idler wheel, rotary encoder, the tension bullet being equipped on flexible support arm
Spring, the measurement idler wheel are cylindricality wheel, and decorative pattern is carved with to increase friction force in surface.
6. a kind of integral type coiled tubing defect detecting device according to claim 1, it is characterised in that: the magnetic occurs
Device includes bar magnet and magnetic yoke, and axial uniform intervals of the bar magnet in channel are arranged, are equipped with support base between adjacent bar magnet, support
Installation and guide device and magnetic leakage detecting probe on seat.
7. a kind of integral type coiled tubing defect detecting device according to claim 1 or 6, it is characterised in that: described to lead
It include directive wheel to device, directive wheel is mounted on support base.
8. a kind of integral type coiled tubing defect detecting device according to claim 6, it is characterised in that: the leakage field inspection
Probing head is semicircle ring type magnetic leakage detecting probe, include inside semicircle ring type magnetic leakage detecting probe stray field signal detection plate and
Oil pipe wall thickness detection plate.
9. a kind of integral type coiled tubing defect detecting device according to claim 6, it is characterised in that: the magnetic occurs
Device, magnetic leakage detecting probe and guiding device are located at the middle part of detection unit, and ovality detection probe is located at the two of detection unit
In the shield of side, magnetic generating device, magnetic leakage detecting probe, ovality detection probe and guiding device are in upper half detection unit, lower half
Detection unit corresponding position is mounted on four cylindrical magnetics in the upper half detection unit and lower half detection unit of described device
Stick, two groups of magnetic yokes, four directive wheels, a semicircle ring type magnetic leakage detecting probe and three ovality detection probes.
10. a kind of integral type coiled tubing defect detecting device according to claim 9, it is characterised in that: company to be detected
The ovality of continuous oil pipe, wall thickness, defective locations stray field signal by matched peripheral data acquisition device and computer into
Row acquisition, analysis processing and storage record, realize to the tubing string defect of the coiled tubing to be detected, wall thickness, ovality and
The real-time accurate detection of length.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920255781.7U CN209656622U (en) | 2019-02-28 | 2019-02-28 | A kind of integral type coiled tubing defect detecting device |
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| CN201920255781.7U CN209656622U (en) | 2019-02-28 | 2019-02-28 | A kind of integral type coiled tubing defect detecting device |
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