CN209652237U - A heater device for solid-state liquefaction of tar waste - Google Patents

A heater device for solid-state liquefaction of tar waste Download PDF

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Publication number
CN209652237U
CN209652237U CN201920382420.9U CN201920382420U CN209652237U CN 209652237 U CN209652237 U CN 209652237U CN 201920382420 U CN201920382420 U CN 201920382420U CN 209652237 U CN209652237 U CN 209652237U
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main body
waste
welded
heating
side wall
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苗义
庞新
颜世武
张琳
季金锋
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Zhongyuan Environmental Technology Co Ltd
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Zhongyuan Environmental Technology Co Ltd
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Abstract

本实用新型公开了一种焦油类废物固态液化加热器装置,包括主体外壳,主体外壳的内部开设有加热腔,且主体外壳上侧壁的中部焊接有电机装配箱,主体外壳的上侧壁开设有进料口,且主体外壳的左下侧开设有出料口,电机装配箱的内部固定安装有与外部电源电连接的电机,该装置通过使用多扇搅拌叶来增加加热设备与固态废物的接触面积,有效利用加热组件所产生的热量,降低热能浪费的问题,且加热过程中伴随着搅拌,能够对废物进行均匀加热,加热过程中,加热腔基本处于封闭状态,不会出现废气泄露的问题,在卸出液化后废物的时候做好废气回收即可,提高热利用率降低废物处理成本,推动废物处理行业的发展。

The utility model discloses a heater device for solid-state liquefaction of tar wastes, which comprises a main body casing. A heating chamber is provided inside the main body casing, and a motor assembly box is welded in the middle of the upper side wall of the main body casing. The upper side wall of the main body casing is opened There is a material inlet, and there is a material outlet on the lower left side of the main body shell, and a motor electrically connected to an external power supply is fixedly installed inside the motor assembly box. This device uses multiple stirring blades to increase the contact between the heating equipment and solid waste Large area, effective use of the heat generated by the heating components, reducing the waste of heat energy, and the heating process is accompanied by stirring, which can evenly heat the waste. During the heating process, the heating chamber is basically in a closed state, and there will be no problem of exhaust gas leakage. , When the liquefied waste is unloaded, it is enough to recycle the waste gas, improve the heat utilization rate, reduce the cost of waste treatment, and promote the development of the waste treatment industry.

Description

一种焦油类废物固态液化加热器装置A heater device for solid-state liquefaction of tar waste

技术领域technical field

本实用新型涉及焦油加工技术领域,具体的说是一种焦油类废物固态液化加热器装置。The utility model relates to the technical field of tar processing, in particular to a heater device for solid-state liquefaction of tar waste.

背景技术Background technique

目前,一部分厂商使用导热油和蒸汽的方法对焦油类废物进行加热,另一部分厂商则依靠侧壁嵌入加热设备的锅炉进行焦油类废物的加热,虽然蒸汽加热的加热效果较好,但加热过程中会产生大量有害气体,处理不当将对环境造成较大污染,而现有锅炉由于加热组件多嵌入于锅炉壁内,存在热利用不充分的问题。At present, some manufacturers use heat transfer oil and steam to heat tar waste, while others rely on boilers with heating equipment embedded in the side wall to heat tar waste. Although steam heating has a better heating effect, the heating process A large amount of harmful gas will be produced, and improper treatment will cause great pollution to the environment. However, the existing boilers have the problem of insufficient heat utilization because most of the heating components are embedded in the boiler wall.

实用新型内容Utility model content

针对现有技术的不足,本实用新型的目的是提供一种焦油类废物固态液化加热器装置,来满足有特殊人群的用板需求。Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide a heater device for solid-state liquefaction of tar wastes to meet the plate requirements of special groups of people.

本实用新型解决其技术问题所采用的技术方案是:包括主体外壳,所述主体外壳的内部开设有加热腔,且主体外壳上侧壁的中部焊接有电机装配箱,所述主体外壳的上侧壁开设有进料口,且主体外壳的左下侧开设有出料口,所述电机装配箱的内部固定安装有与外部电源电连接的电机,所述电机的输出端固定安装有搅拌轴,所述搅拌轴的下端转动连接于加热腔下侧壁的中部,且搅拌轴的外表面均匀焊接有搅拌叶,所述电机装配箱内侧壁的中部开设有两个套接于搅拌轴上端的电刷工作腔,且电机装配箱的侧壁开设有位于电刷工作腔外侧的螺孔,所述螺孔的内部螺接有接线柱,所述接线柱的外部焊接有与外部电源电连接的电源线,所述搅拌轴的内部固定安装有接线板,且搅拌轴外侧壁的上端固定安装位于电机装配箱内部的金属环,所述金属环的外表面与接线柱的内表面紧密贴合,所述接线板的上端焊接有位于搅拌轴内部的导线,且接线板的外侧焊接有均匀分布于搅拌叶内部的电热管,所述导线的上端焊接于金属环的内壁;The technical scheme adopted by the utility model to solve its technical problems is: comprising a main body shell, a heating chamber is opened inside the main body shell, and a motor assembly box is welded in the middle of the upper side wall of the main body shell, and the upper side of the main body shell The wall is provided with a material inlet, and the lower left side of the main body shell is provided with a material outlet, the inside of the motor assembly box is fixedly installed with a motor electrically connected to an external power supply, and the output end of the motor is fixedly installed with a stirring shaft. The lower end of the stirring shaft is rotatably connected to the middle part of the lower side wall of the heating chamber, and the outer surface of the stirring shaft is evenly welded with stirring blades, and the middle part of the inner wall of the motor assembly box is provided with two brushes socketed on the upper end of the stirring shaft Working chamber, and the side wall of the motor assembly box is provided with a screw hole located outside the brush working chamber, the inside of the screw hole is screwed with a terminal, and the outside of the terminal is welded with a power line electrically connected to the external power supply , the interior of the stirring shaft is fixedly installed with a terminal board, and the upper end of the outer wall of the stirring shaft is fixedly installed with a metal ring located inside the motor assembly box, the outer surface of the metal ring is closely attached to the inner surface of the terminal, and the The upper end of the wiring board is welded with a wire located inside the stirring shaft, and the outer side of the wiring board is welded with electric heating tubes evenly distributed inside the stirring blade, and the upper end of the wire is welded to the inner wall of the metal ring;

进一步,所述接线柱包括接线柱主体,所述接线柱主体的外部套接有螺纹套管,且接线柱主体的内端焊接有电刷,所述螺纹套管螺接于螺孔的内部,且螺纹套管的内部卡接有与接线柱主体相互焊接的电源线,所述电刷的内端与所述金属环的外表面紧密贴合;Further, the terminal includes a terminal main body, the outside of the terminal main body is sleeved with a threaded sleeve, and the inner end of the terminal main body is welded with a brush, and the threaded sleeve is screwed inside the screw hole, And the inside of the threaded sleeve is clamped with a power cord that is welded to the main body of the terminal, and the inner end of the brush is closely attached to the outer surface of the metal ring;

进一步,所述进料口的上端铰接有舱盖;Further, the upper end of the feed inlet is hinged with a hatch;

进一步,所述加热腔内腔的下侧壁为弧形面,且出料口开设于加热腔的下端;Further, the lower side wall of the inner cavity of the heating chamber is an arc-shaped surface, and the discharge port is opened at the lower end of the heating chamber;

进一步,所述搅拌叶的数量不少于四个;Further, the number of the stirring blades is not less than four;

进一步,所述搅拌叶侧壁的外端与加热腔内侧壁的间距为3cm。Further, the distance between the outer end of the side wall of the stirring blade and the inner wall of the heating chamber is 3 cm.

本实用新型的有益效果是:该装置通过使用多扇搅拌叶来增加加热设备与固态废物的接触面积,有效利用加热组件所产生的热量,降低热能浪费的问题,且加热过程中伴随着搅拌,能够对废物进行均匀加热,加热过程中,加热腔基本处于封闭状态,不会出现废气泄露的问题,在卸出液化后废物的时候做好废气回收即可,提高热利用率降低废物处理成本,推动废物处理行业的发展。The beneficial effects of the utility model are: the device increases the contact area between the heating equipment and the solid waste by using multiple stirring blades, effectively utilizes the heat generated by the heating components, reduces the problem of waste of heat energy, and is accompanied by stirring during the heating process. It can evenly heat the waste. During the heating process, the heating chamber is basically in a closed state, and there will be no problem of waste gas leakage. It is enough to recycle the waste gas when the liquefied waste is unloaded, so as to improve the heat utilization rate and reduce the cost of waste treatment. Promote the development of the waste treatment industry.

附图说明Description of drawings

图1是本实用新型的主视剖图;Fig. 1 is the front sectional view of the utility model;

图2是图1中a处的放大图。Fig. 2 is an enlarged view at a in Fig. 1 .

附图标记说明:1主体外壳、2加热腔、3电机装配箱、4电机、5搅拌轴、6搅拌叶、7接线板、8电热管、9出料口、10进料口、11舱盖、12电刷工作腔、13金属环、14导线、15接线柱、16螺孔、17螺纹套管、18接线柱主体、19电刷、20电源线。Explanation of reference numerals: 1 main body shell, 2 heating chamber, 3 motor assembly box, 4 motor, 5 stirring shaft, 6 stirring blade, 7 terminal board, 8 electric heating tube, 9 material outlet, 10 material inlet, 11 hatch cover , 12 brush working cavity, 13 metal ring, 14 wire, 15 terminal, 16 screw, 17 threaded sleeve, 18 main body of terminal, 19 brush, 20 power cord.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本实用新型,应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落在申请所附权利要求书所限定的范围。The utility model will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not intended to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

参见图1-2是本实用新型结构示意图,一种焦油类废物固态液化加热器装置,包括主体外壳1,主体外壳1的内部开设有加热腔2,且主体外壳1上侧壁的中部焊接有电机装配箱3,主体外壳1的上侧壁开设有进料口10,且主体外壳1的左下侧开设有出料口9,电机装配箱3的内部固定安装有与外部电源电连接的电机4,电机4的输出端固定安装有搅拌轴5,搅拌轴5的下端转动连接于加热腔2下侧壁的中部,且搅拌轴5的外表面均匀焊接有搅拌叶6,电机装配箱3内侧壁的中部开设有两个套接于搅拌轴5上端的电刷工作腔12,且电机装配箱3的侧壁开设有位于电刷工作腔12外侧的螺孔16,螺孔16的内部螺接有接线柱15,接线柱15的外部焊接有与外部电源电连接的电源线20,搅拌轴5的内部固定安装有接线板7,且搅拌轴5外侧壁的上端固定安装位于电机装配箱3内部的金属环13,金属环13的外表面与接线柱15的内表面紧密贴合,接线板7的上端焊接有位于搅拌轴5内部的导线14,且接线板7的外侧焊接有均匀分布于搅拌叶6内部的电热管8,导线14的上端焊接于金属环13的内壁,金属环13作为接线触电与电刷接触,其制作材料使用铜等导电率较高的金属即可,电热管8为市面上常见的用于电加热的组件,搅拌叶6使用导热率较高的材料制作;Refer to Fig. 1-2, which is a structural schematic diagram of the utility model, a heater device for solid liquefaction of tar waste, including a main body shell 1, a heating chamber 2 is opened inside the main body shell 1, and the middle part of the upper side wall of the main body shell 1 is welded with a The motor assembly box 3, the upper side wall of the main body shell 1 is provided with a material inlet 10, and the lower left side of the main body shell 1 is provided with a discharge port 9, and the inside of the motor assembly box 3 is fixedly installed with a motor 4 electrically connected to an external power supply , the output end of the motor 4 is fixedly installed with the stirring shaft 5, the lower end of the stirring shaft 5 is rotatably connected to the middle part of the lower side wall of the heating chamber 2, and the outer surface of the stirring shaft 5 is uniformly welded with the stirring blade 6, and the inner side wall of the motor assembly box 3 There are two brush working chambers 12 socketed on the upper end of the stirring shaft 5 in the middle part of the middle part, and the side wall of the motor assembly box 3 is provided with a screw hole 16 outside the brush working chamber 12, and the inside of the screw hole 16 is screwed with Terminal post 15, the exterior of terminal post 15 is welded with the power line 20 that is electrically connected with external power supply, the inside of stirring shaft 5 is fixedly installed with terminal board 7, and the upper end of stirring shaft 5 outer wall is fixedly installed and is positioned at motor assembly box 3 inside The metal ring 13, the outer surface of the metal ring 13 is closely attached to the inner surface of the terminal 15, the upper end of the terminal plate 7 is welded with a wire 14 located inside the stirring shaft 5, and the outer surface of the terminal plate 7 is welded with wires evenly distributed on the stirring blades. 6. Inside the electric heating tube 8, the upper end of the wire 14 is welded to the inner wall of the metal ring 13. The metal ring 13 is used as a wiring contact to contact with the brush. Its production material can be made of metal with high conductivity such as copper. Commonly used components for electric heating in the world, the stirring blade 6 is made of materials with high thermal conductivity;

接线柱15包括接线柱主体18,接线柱主体18的外部套接有螺纹套管17,且接线柱主体18的内端焊接有电刷19,螺纹套管17螺接于螺孔16的内部,且螺纹套管17的内部卡接有与接线柱主体18相互焊接的电源线20,电刷19的内端与金属环13的外表面紧密贴合;The terminal 15 includes a terminal main body 18, the outside of the terminal main body 18 is sleeved with a threaded sleeve 17, and the inner end of the terminal main body 18 is welded with a brush 19, and the threaded sleeve 17 is screwed into the inside of the screw hole 16, And the inside of the threaded sleeve 17 is clamped with a power cord 20 welded to the terminal main body 18, and the inner end of the brush 19 is closely attached to the outer surface of the metal ring 13;

进料口10的上端铰接有舱盖11;The upper end of the feed port 10 is hinged with a hatch 11;

加热腔2内腔的下侧壁为弧形面,且出料口9开设于加热腔2的下端;The lower side wall of the inner cavity of the heating chamber 2 is a curved surface, and the discharge port 9 is opened at the lower end of the heating chamber 2;

搅拌叶6的数量不少于四个;The number of stirring blades 6 is not less than four;

搅拌叶6侧壁的外端与加热腔2内侧壁的间距为3cm。The distance between the outer end of the side wall of the stirring blade 6 and the inner wall of the heating chamber 2 is 3 cm.

本实用新型工作时,工作人员打开舱盖11,在确保出料口9处于关闭状态的前提下将需要进行液化处理的固态废物投入加热腔2内,把电源线20与外部电源接通,电热管8在接通电源的状态下开始逐渐升温,对搅拌叶6进行加热,搅拌叶6会将与其接触的固态废物进行加热,根据废物的成分和装置所使用的电热管8功率来指定初步加热时间,在达到初步加热时间要求后,启动电机4开始对缓慢融化的废物进行搅拌,当装置能够流畅的进行搅拌操作时,即可开放出料口9用罐体等容器来盛装液态的废物;该装置通过使用多扇搅拌叶6来增加加热设备与固态废物的接触面积,有效利用加热组件所产生的热量,降低热能浪费的问题,且加热过程中伴随着搅拌,能够对废物进行均匀加热,加热过程中,加热腔基本处于封闭状态,不会出现废气泄露的问题,在卸出液化后废物的时候做好废气回收即可,提高热利用率降低废物处理成本,推动废物处理行业的发展。When the utility model is working, the staff opens the hatch cover 11, puts the solid waste that needs to be liquefied into the heating chamber 2 under the premise of ensuring that the discharge port 9 is in a closed state, and connects the power line 20 to an external power supply, and the electric heating The tube 8 starts to heat up gradually when the power is turned on to heat the stirring blade 6, and the stirring blade 6 will heat the solid waste in contact with it. The preliminary heating is specified according to the composition of the waste and the power of the electric heating tube 8 used by the device. time, after reaching the preliminary heating time requirement, start the motor 4 and start to stir the slowly melting waste, when the device can smoothly carry out the stirring operation, you can open the discharge port 9 and use containers such as tanks to hold liquid waste; The device uses multiple stirring blades 6 to increase the contact area between the heating equipment and the solid waste, effectively utilizes the heat generated by the heating components, and reduces the waste of heat energy, and the heating process is accompanied by stirring, which can evenly heat the waste. During the heating process, the heating chamber is basically in a closed state, and there will be no problem of waste gas leakage. It is enough to recycle the waste gas when the liquefied waste is discharged, so as to improve the heat utilization rate and reduce the cost of waste treatment, and promote the development of the waste treatment industry.

Claims (6)

  1. The heater assembly 1. a kind of tar class waste solid-state liquefies, it is characterised in that: including main body cover (1), outside the main body The inside of shell (1) offers heating chamber (2), and motor assembly case (3) is welded in the middle part of main body cover (1) upper side wall, described The upper side wall of main body cover (1) offers feed inlet (10), and the lower left side of main body cover (1) offers discharge port (9), described The inside of motor assembly case (3) is fixedly installed with the motor (4) being electrically connected with external power supply, and the output end of the motor (4) is solid Dingan County is equipped with agitating shaft (5), and the lower end of the agitating shaft (5) is rotationally connected with the middle part of heating chamber (2) lower wall, and agitating shaft (5) outer surface uniform welding has paddle (6), opens up that there are two be socketed in the middle part of motor assembly case (3) inner sidewall The brush working chamber (12) of agitating shaft (5) upper end, and the side wall of motor assembly case (3) is offered positioned at brush working chamber (12) outside The inside of the screw hole (16) of side, the screw hole (16) is bolted with binding post (15), the outside weldings of the binding post (15) have with The power supply line (20) of external power supply electrical connection, the inside of the agitating shaft (5) is fixedly installed with terminal plate (7), and agitating shaft (5) The upper end of lateral wall, which is fixedly mounted, is located at the internal becket (13) of motor assembly case (3), the outer surface of the becket (13) It is fitted closely with the inner surface of binding post (15), the upper end of the terminal plate (7) is welded with the conducting wire internal positioned at agitating shaft (5) (14), it and on the outside of terminal plate (7) is welded with and is uniformly distributed in the internal electrothermal tube (8) of paddle (6), the conducting wire (14) Upper end is welded in the inner wall of becket (13).
  2. The heater assembly 2. a kind of tar class waste solid-state according to claim 1 liquefies, it is characterised in that: the wiring Column (15) includes terminal body (18), and the outside of the terminal body (18) is socketed with threaded sleeve (17), and binding post The inner end of main body (18) is welded with brush (19), and the threaded sleeve (17) is bolted in the inside of screw hole (16), and threaded sleeve (17) inside is connected with the power supply line (20) being welded to each other with terminal body (18), the inner end of the brush (19) with it is described The outer surface of becket (13) fits closely.
  3. The heater assembly 3. a kind of tar class waste solid-state according to claim 1 liquefies, it is characterised in that: the charging The upper end of mouth (10) is hinged with hatchcover (11).
  4. The heater assembly 4. a kind of tar class waste solid-state according to claim 1 liquefies, it is characterised in that: the heating The lower wall of chamber (2) inner cavity is arcwall face, and discharge port (9) is opened in the lower end of heating chamber (2).
  5. The heater assembly 5. a kind of tar class waste solid-state according to claim 1 liquefies, it is characterised in that: the stirring The quantity of leaf (6) is no less than four.
  6. The heater assembly 6. a kind of tar class waste solid-state according to claim 1 liquefies, it is characterised in that: the stirring The outer end of leaf (6) side wall and the spacing of heating chamber (2) inner sidewall are 3cm.
CN201920382420.9U 2019-03-25 2019-03-25 A heater device for solid-state liquefaction of tar waste Expired - Fee Related CN209652237U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109810721A (en) * 2019-03-25 2019-05-28 中再生环境科技有限公司 A kind of tar waste solid liquefaction heater device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109810721A (en) * 2019-03-25 2019-05-28 中再生环境科技有限公司 A kind of tar waste solid liquefaction heater device
CN109810721B (en) * 2019-03-25 2023-12-29 山东珺宜环保科技有限公司 Tar class waste solid-state liquefaction heater device

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Granted publication date: 20191119