CN209652197U - A kind of combination unit preparing emulsified bases - Google Patents
A kind of combination unit preparing emulsified bases Download PDFInfo
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- CN209652197U CN209652197U CN201822085392.2U CN201822085392U CN209652197U CN 209652197 U CN209652197 U CN 209652197U CN 201822085392 U CN201822085392 U CN 201822085392U CN 209652197 U CN209652197 U CN 209652197U
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- emulsion tank
- mixed liquor
- spoiler
- emulsion
- tank
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Abstract
The utility model relates to the preparation processes of emulsion, disclose a kind of combination unit for preparing emulsified bases, which includes: emulsion tank；Emulsion tank is equipped with water phase pipeline and oily phase pipeline, and the output end of water phase pipeline is connected with the output end of oily phase pipeline and mixing duct is collectively formed；Emulsion tank is equipped at least one entry portal；Mixing duct is connected to entry portal；Multiple fixed spoilers, flow direction setting of each fixed spoiler along mixed liquor in emulsion tank, so that mixed liquor is emulsified in emulsion tank are equipped in emulsion tank.The utility model in emulsion tank by being arranged fixed spoiler, using full static emulsion technology, by the flowing of grease phase itself, the effects of turbulent flow, mixing are carried out in the emulsion tank for being equipped with fixed spoiler completes continuous emulsification, the device does not need stirring motor simultaneously, mechanical dynamic stirring has been completely abolished, the safety of emulsion process is greatly improved.
Description
Technical field
The utility model relates to the preparation process of emulsion, in particular to a kind of combination unit for preparing emulsified bases.
Background technique
Civil explosive industry is kept the safety in production most important as high risk industries.In the preparation process for carrying out emulsion, emulsification
The continuous emulsification technology of matrix, what is be currently mainly used is the emulsifying technology of dynamic emulsification technology and combination ofperformance and static behavior.
The emulsifying technology of existing dynamic emulsification and combination ofperformance and static behavior is typically necessary and carries out machinery using stirring motor
Stirring, so that there is some potential safety problems in process of production, if movable tooth loosens, deformation, fracture, the exceptions such as main shaft channels bit
When, fixed tooth and movable tooth rub and easily generate spark etc., and intrinsic safety needs to be further increased.
Utility model content
(1) technical problems to be solved
The utility model provides a kind of combination unit for preparing emulsified bases, to solve in existing emulsified bases preparation process
Existing security risk.
(2) technical solution
To solve the above problems, the utility model offer prepares the combination unit of emulsified bases, comprising: emulsion tank；It is described
Emulsion tank is equipped with water phase pipeline and oily phase pipeline, and the output end of the water phase pipeline is connected with the output end of the oily phase pipeline
Lead to and mixing duct is collectively formed；The emulsion tank is equipped at least one entry portal；The mixing duct and the entry portal
Connection；Multiple fixed spoilers are equipped in the emulsion tank, each fixed spoiler is along mixed liquor in the cream
Change the flow direction setting in tank, so that the mixed liquor is emulsified in the emulsion tank.
Further, the fixed spoiler includes: upper spoiler, and the upper spoiler is along the mixed liquor injection side
To being bent downwardly, for disturbing the mixed liquor downwards；Lower spoiler, the lower spoiler inject direction along the mixed liquor
It is bent upwards, for disturbing the mixed liquor upwards；At least one side spoiler, the side spoiler are penetrated along the mixed liquor
Enter direction to be bent to the left or to the right, for disturbing the mixed liquor to the left or to the right.
Further, the emulsion tank is hollow cylindrical structure, and each entry portal is along the emulsion tank
Wall surface compartment arrangement, the mixing duct are arranged along the emulsion tank outside wall surface, successively by the water phase pipeline, the oily phase
Pipeline is connected to each entry portal.
Further, the upper spoiler is fixed on the top of the emulsion tank, and the lower spoiler is fixed on the cream
Change the lower part of tank, the side spoiler is fixed on the inner wall of the emulsion tank.
Further, shaft is equipped at the axis of the emulsion tank, the upper spoiler and the lower spoiler pass through institute
Shaft is stated to be fixed in the emulsion tank；Each side spoiler is injected direction along the mixed liquor and is uniformly arranged in the emulsification
On the inner wall of tank.
Further, further includes: essence cream device, the newborn device of essence includes at least one SV type mixed cell；The newborn device of essence
It is connected to by the conveyance conduit of the emulsion tank lower part with the emulsion tank；The conveyance conduit is equipped with screw pump, is used for institute
It states the mixed liquor in emulsion tank and is delivered to the newborn device of the essence.
Further, further includes: circulating line, the circulating line are arranged on the emulsion tank；The circulating line
Equipped with the circulating pump that the mixed liquor in the emulsion tank can be delivered to again to the emulsion tank by the circulating line.
(3) beneficial effect
The utility model provides a kind of combination unit for preparing emulsified bases, by the way that fixed flow-disturbing is arranged in emulsion tank
Piece is carried out disorderly using full static emulsion technology by the flowing of grease phase itself in the emulsion tank for being equipped with fixed spoiler
The effects of stream, mixing, completes continuous emulsification, while the device does not need stirring motor, has completely abolished mechanical dynamic stirring, greatly
Width improves the safety of emulsion process.
Detailed description of the invention
The structural representation of Fig. 1 is that is provided in the utility model first preferred embodiment the prepare combination unit of emulsified bases
Figure；
Fig. 2 is the top view of the emulsion tank in Fig. 1；
Fig. 3 is the structural representation of the combination unit for preparing emulsified bases provided in the second preferred embodiment of the utility model
Figure；
Wherein, 1: emulsion tank；2: essence cream device；3: conveyance conduit；4: circulating line；11: water phase pipeline；12: oily phase pipeline；
13: mixing duct；14: entry portal；15: upper spoiler；16: lower spoiler；17: side spoiler；18: shaft；31: screw pump；
41: circulating pump.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is a part of the embodiment of the utility model, instead of all the embodiments.Based on the reality in the utility model
Apply example, those of ordinary skill in the art's every other embodiment obtained without making creative work, all
Belong to the range of the utility model protection.
The utility model embodiment provides a kind of combination unit for preparing emulsified bases, as depicted in figs. 1 and 2, the combination
Device includes: emulsion tank 1.Emulsion tank 1 is equipped with water phase pipeline 11 and oily phase pipeline 12, the output end of water phase pipeline 11 and oily phase
The output end of pipeline 12 is connected and mixing duct 13 is collectively formed.Emulsion tank 1 is equipped at least one entry portal 14, mixing tube
Road 13 is connected to entry portal 14.Water phase pipeline 11 and oily phase pipeline 12 pass through each entry portal 14 of mixing duct 13 and emulsion tank 1
It is sequentially communicated.Multiple fixed spoilers are equipped in emulsion tank 1, each fixed spoiler is along mixed liquor in emulsion tank 1
Flow direction setting, so that mixed liquor is emulsified in emulsion tank 1.
It is carried out in emulsification using the combination unit, aqueous phase substrate is first imported into mixing duct by water phase pipeline 11
13, and oil phase substrate is passed through into oily phase pipeline 12 and imports mixing duct 13.Then again by mixed liquor by mixing duct 13 from penetrating
14 high speed of entrance is injected into emulsion tank 1.Mixed liquor is mixed by fixed spoiler finally, makes mixed liquor described
It is emulsified in emulsion tank 1.
The utility model embodiment provides a kind of combination unit for preparing emulsified bases, solid by being arranged in emulsion tank 1
Fixed pattern spoiler, using full static emulsion technology, by the flowing of grease phase itself, in the emulsion tank for being equipped with fixed spoiler
The effects of turbulent flow, mixing are carried out in 1 completes continuous emulsification, while the device does not need stirring motor, has completely abolished mechanical dynamic
State stirring, greatly improves the safety of emulsion process.
Based on the above embodiment, in a preferred embodiment, as depicted in figs. 1 and 2, the fixed spoiler packet
It includes:
Upper spoiler 15, upper spoiler 15 is injected direction along mixed liquor and is bent downwardly, for disturbing mixed liquor downwards.
Lower spoiler 16, lower spoiler 16 is injected direction along mixed liquor and is bent upwards, for disturbing mixed liquor upwards.
At least one side spoiler 17, side spoiler 17 are injected direction along mixed liquor and are bent to the left or to the right, mix for making
Liquid is closed to disturb to the left or to the right.The quantity of side spoiler 17 can be adjusted according to the quantity of entry portal 14, one under ordinary circumstance
The corresponding side spoiler 17 of a entry portal 14.
After mixed liquor enters emulsion tank 1, mixed liquor passes through upper spoiler 15, then mixed liquor is made by downward water conservancy diversion
With so that mixed liquor disturbs downwards.Mixed liquor passes through lower spoiler 16, then mixed liquor is by upward guide functions, thus mixed
Liquid is closed to disturb upwards.Mixed liquor is by side spoiler 17, then mixed liquor is by leftward or rightward guide functions, thus mixed liquor
Disturbance to the left or to the right.Meanwhile upper spoiler 15 and lower spoiler 16 also generate shear action to mixed liquor, mixed liquor is in tank body
It is interior in addition to there are also upper and lower tumbling motions for rotary motion.
In the present embodiment, emulsion tank 1 is hollow cylindrical structure, and each entry portal 14 is between the inner wall of emulsion tank 1
It is arranged every formula, mixing duct 13 is arranged along 1 outside wall surface of emulsion tank, successively by water phase pipeline 11, oily phase pipeline 12 and each entry portal
14 connections.
Wherein, entry portal 14 can quantity increased or decreased according to practical emulsification situation, thus controllable mixed liquor
It is sprayed in the flow of each entry portal 14, while by each entry portal 14 into emulsion tank 1.Optionally, as depicted in figs. 1 and 2, often
Symmetrically arranged two entry portals 14 of inner wall along emulsion tank 1 are equipped on a combination unit, and on each entry portal 14
Equipped with nozzle, by mixed liquor high speed ejection.
In the present embodiment, upper spoiler 15 is fixed on the top of emulsion tank 1, and lower spoiler 16 is fixed under emulsion tank 1
Portion, side spoiler 17 are fixed on the inner wall of emulsion tank 1.Specifically, shaft 18, upper spoiler are equipped at the axis of emulsion tank 1
15 and lower spoiler 16 be fixed in emulsion tank 1 by shaft 18.Each side spoiler 17 is injected direction along mixed liquor and is uniformly arranged
On the inner wall of emulsion tank 1.
It is different from above-described embodiment, the utility model embodiment provides a kind of combination unit for preparing emulsified bases, passes through
Fixed spoiler comprising upper spoiler 15, lower spoiler 16 and side spoiler 17 is set, connects mixed liquor in emulsion tank 1
Continuous emulsification, improves emulsifying power.The combination unit uses full static emulsion technology simultaneously, by grease mutually itself flowing,
The effects of turbulent flow, mixing are carried out in the emulsion tank 1 for being equipped with fixed spoiler completes continuous emulsification, while the device does not need
Stirring motor has completely abolished mechanical dynamic stirring, greatly improves the safety of emulsion process.
Based on the above embodiment, in a preferred embodiment, as shown in figure 3, the combination unit further include: circulation pipe
Road 4, circulating line 4 are arranged on emulsion tank 1.Circulating line 4, which is equipped with, to pass through circulating line 4 for the mixed liquor in emulsion tank 1
The circulating pump 41 being delivered in mixing duct 13 again, and then complete circulation and reinforce emulsification, effectively promote emulsion quality.
It only needs to open circulating pump 41 in use process, the mixed liquor after emulsification is imported into mixing by circulating line 4 again
Pipeline 13 reenters emulsion tank 1 and carries out circulating emulsion.In addition, can also be according to actual emulsification feelings after the cyclic process
Condition carries out choosing whether to continue.
It is different from above-described embodiment, the utility model embodiment provides a kind of combination unit for preparing emulsified bases, passes through
Circulating line 4 is set between emulsion tank 1 and mixing duct 13, the mixed liquor in emulsion tank 1 is delivered to mixing duct again
13 complete circulating emulsion, effectively promotion emulsion quality.The combination unit uses full static emulsion technology simultaneously, certainly by grease phase
The flowing of body, the effects of progress turbulent flow, mixing, completes continuous emulsification in the emulsion tank 1 for being equipped with fixed spoiler, simultaneously should
Device does not need stirring motor, has completely abolished mechanical dynamic stirring, and not only energy consumption is lower, but also greatly improves emulsion process
Safety.
Based on the above embodiment, in a preferred embodiment, as shown in Figure 1, the combination unit further include: essence cream device
2, essence cream device 2 includes at least one SV type mixed cell.
In the present embodiment, essence cream device 2 is connected to by the conveyance conduit 3 of 1 lower part of emulsion tank with emulsion tank 1.On conveyance conduit 3
Equipped with screw pump 31, for the mixed liquor for completing thick cream in emulsion tank 1 to be delivered to smart newborn device 2.
Wherein, SV type mixed cell is static mixer, is a kind of chemical unit equipment of separate type, without mechanical fortune
Dynamic and transmission, can make liquid-liquid, liquid-solid, liquid-gas, liquid-solid-gas, gas-gas be mixed, dispersed, reacted.Its mixed process is
Completed by the hybrid element being fixed in pipe, due to the effect of hybrid element, when making fluid and left-handed and dextrorotation, no
It is disconnected to change flow direction, not only push center liquid stream to periphery, while also pushing periphery liquid stream to center, adds fluid itself
The interface for being rotated in adjacent elements junction on collide, perfect radial circular flow mixing makes fluid in pipe section
Temperature gradient, velocity gradient significantly reduce, and mixed effect is then remarkably reinforced.Pass through the mixed cell member being fixed in pipe
Part, makes two strands or a plurality of fluids generation cut, shears, rotates and re-mixed, and reaches between fluid fine dispersion and sufficiently mixes
The purpose of conjunction, to further increase emulsification matter to can further emulsify the mixed liquor after emulsion tank 1 completes thick cream
Amount completes essence cream, finally completes the preparation of emulsified bases.
It is carried out in emulsification using the combination unit, aqueous phase substrate is first imported into mixing duct by water phase pipeline 11
13, and oil phase substrate is passed through into oily phase pipeline 12 and imports mixing duct 13.Then again by mixed liquor by mixing duct 13 from penetrating
14 high speed of entrance is injected into emulsion tank 1.Mixed liquor is mixed by fixed spoiler finally, makes mixed liquor described
It is emulsified in emulsion tank 1.It finally only needs to open screw pump 31, the mixed liquor in emulsion tank 1 is delivered to essence from conveyance conduit 3
Newborn device 2, can be completed the preparation of emulsified bases.
It is different from above-described embodiment, the utility model embodiment provides a kind of combination unit for preparing emulsified bases, passes through
In the newborn device 2 of the exit of emulsion tank 1 setting essence, the mixed liquor for completing thick cream is subjected to essence cream, further increases emulsion quality.Together
When the combination unit use full static emulsion technology, by grease mutually itself flowing, in the emulsification for being equipped with fixed spoiler
The effects of turbulent flow, mixing are carried out in tank 1 completes continuous emulsification, while the device does not need stirring motor, has completely abolished machinery
Dynamic agitation greatly improves the safety of emulsion process.
The utility model also provides a kind of method for preparing emulsified bases, and such as Fig. 1 to Fig. 3, this method comprises the following steps:
Step S1: aqueous phase substrate is imported into mixing duct 13 by water phase pipeline 11, and oil phase substrate is mutually managed by oil
Road 12 imports mixing duct 13.
Step S2: mixed liquor is injected into emulsion tank 1 from 14 high speed of entry portal by mixing duct 13.
Step S3: mixed liquor is mixed by fixed spoiler, emulsifies mixed liquor in emulsion tank 1.
It is carried out in emulsification using the combination unit, aqueous phase substrate is first imported into mixing duct by water phase pipeline 11
13, and oil phase substrate is passed through into oily phase pipeline 12 and imports mixing duct 13.Then again by mixed liquor by mixing duct 13 from penetrating
14 high speed of entrance is injected into emulsion tank 1.Mixed liquor is mixed by fixed spoiler finally, makes mixed liquor described
It is emulsified in emulsion tank 1.
Wherein, during 1 internal emulsification of emulsion tank, due to being equipped with upper spoiler 15,16 and of lower spoiler in emulsion tank 1
Side spoiler 17, after mixed liquor enters emulsion tank 1, mixed liquor passes through upper spoiler 15, then mixed liquor is by downward water conservancy diversion
Effect, so that mixed liquor disturbs downwards.Mixed liquor passes through lower spoiler 16, then mixed liquor is by upward guide functions, thus
Mixed liquor disturbs upwards.Mixed liquor is by side spoiler 17, then mixed liquor is by leftward or rightward guide functions, to mix
Liquid disturbs to the left or to the right.Meanwhile upper spoiler 15 and lower spoiler 16 also generate shear action to mixed liquor, mixed liquor is in tank
In vivo in addition to there are also upper and lower tumbling motions for rotary motion.Mixed liquor rolls and rotates up and down in emulsion tank 1, so that mixed liquor
Continuous emulsification is carried out in emulsion tank 1.
If, can be after its emulsification it was found that the emulsifying effectiveness of emulsion tank 1 is poor, openable circulating pump 41, after emulsification
Mixed liquor emulsion tank is imported by circulating line 4 again, reenter emulsion tank 1 and carry out circulation and reinforce emulsification.
Liquid is mixed after emulsion tank 1 completes thick cream, then opens the screw pump 31, thick cream will be completed in emulsion tank 1
Mixed liquor is delivered to smart newborn device 2 from conveyance conduit 3, that is, completes the preparation of emulsified bases.
Wherein, more specific step please refers to the relevant verbal description of FIG. 1 to FIG. 3, and details are not described herein.
In conclusion the utility model embodiment provides a kind of method for preparing emulsified bases, by setting in emulsion tank 1
Fixed spoiler is set, using full static emulsion technology, by the flowing of grease phase itself, in the cream for being equipped with fixed spoiler
Change the effects of carrying out turbulent flow, mixing in tank 1 and complete continuous emulsification, while the device does not need stirring motor, has completely abolished machine
Tool dynamic agitation greatly improves the safety of emulsion process.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that:
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement；And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (7)
1. a kind of combination unit for preparing emulsified bases characterized by comprising
Emulsion tank；
The emulsion tank is equipped with water phase pipeline and oily phase pipeline, and the output end of the water phase pipeline is defeated with the oily phase pipeline
Outlet is connected and mixing duct is collectively formed；The emulsion tank is equipped at least one entry portal；The mixing duct and institute
State entry portal connection；Multiple fixed spoilers are equipped in the emulsion tank, each fixed spoiler is along mixed liquor
Flow direction setting in the emulsion tank, so that the mixed liquor is emulsified in the emulsion tank.
2. preparing the combination unit of emulsified bases according to claim 1, which is characterized in that the fixed spoiler packet
It includes:
Upper spoiler, the upper spoiler is injected direction along the mixed liquor and is bent downwardly, for disturbing the mixed liquor downwards
It is dynamic；
Lower spoiler, the lower spoiler is injected direction along the mixed liquor and is bent upwards, for disturbing the mixed liquor upwards
It is dynamic；
At least one side spoiler, the side spoiler is injected direction along the mixed liquor and is bent to the left or to the right, for making
Mixed liquor is stated to disturb to the left or to the right.
3. preparing the combination unit of emulsified bases according to claim 2, which is characterized in that the emulsion tank is hollow circle
Column structure, each entry portal arrange that the mixing duct is along the emulsification along the inner wall compartment of the emulsion tank
The outside wall surface of tank is arranged, and is successively connected to the water phase pipeline, the oily phase pipeline with each entry portal.
4. preparing the combination unit of emulsified bases according to claim 3, which is characterized in that the upper spoiler is fixed on institute
The top of emulsion tank is stated, the lower spoiler is fixed on the lower part of the emulsion tank, and the side spoiler is fixed on the emulsification
On the inner wall of tank.
5. preparing the combination unit of emulsified bases according to claim 4, which is characterized in that set at the axis of the emulsion tank
There is shaft, the upper spoiler and the lower spoiler are fixed in the emulsion tank by the shaft；Each side flow-disturbing
Piece is injected direction along the mixed liquor and is uniformly arranged on the inner wall of the emulsion tank.
6. preparing the combination unit of emulsified bases according to claim 1, which is characterized in that further include:
Smart cream device, the newborn device of essence includes at least one SV type mixed cell；The newborn device of essence passes through the emulsion tank lower part
Conveyance conduit is connected to the emulsion tank；The conveyance conduit is equipped with screw pump, for the mixed liquor in the emulsion tank is defeated
It send to the newborn device of the essence.
7. preparing the combination unit of emulsified bases according to claim 1, which is characterized in that further include:
Circulating line, the circulating line are arranged on the emulsion tank；The circulating line is equipped with can will be in the emulsion tank
Mixed liquor the circulating pump of the emulsion tank is delivered to by the circulating line again.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822085392.2U CN209652197U (en) | 2018-12-12 | 2018-12-12 | A kind of combination unit preparing emulsified bases |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822085392.2U CN209652197U (en) | 2018-12-12 | 2018-12-12 | A kind of combination unit preparing emulsified bases |
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| CN209652197U true CN209652197U (en) | 2019-11-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109485530A (en) * | 2018-12-12 | 2019-03-19 | 北京北矿亿博科技有限责任公司 | A kind of method preparing emulsified bases and combinations thereof device |
| CN111620755A (en) * | 2019-12-31 | 2020-09-04 | 安徽向科化工有限公司 | Modified low-energy density emulsion explosive and preparation method thereof |
-
2018
- 2018-12-12 CN CN201822085392.2U patent/CN209652197U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109485530A (en) * | 2018-12-12 | 2019-03-19 | 北京北矿亿博科技有限责任公司 | A kind of method preparing emulsified bases and combinations thereof device |
| CN109485530B (en) * | 2018-12-12 | 2023-10-20 | 北京北矿亿博科技有限责任公司 | Method for preparing emulsified base material and combined device thereof |
| CN111620755A (en) * | 2019-12-31 | 2020-09-04 | 安徽向科化工有限公司 | Modified low-energy density emulsion explosive and preparation method thereof |
| CN111620755B (en) * | 2019-12-31 | 2023-09-22 | 安徽向科化工有限公司 | Modified low-energy-density emulsion explosive and preparation method thereof |
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