CN209652169U - A kind of vertical optical fiber preform bar stretching equipment - Google Patents
A kind of vertical optical fiber preform bar stretching equipment Download PDFInfo
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- CN209652169U CN209652169U CN201822103768.8U CN201822103768U CN209652169U CN 209652169 U CN209652169 U CN 209652169U CN 201822103768 U CN201822103768 U CN 201822103768U CN 209652169 U CN209652169 U CN 209652169U
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Abstract
The utility model discloses a kind of vertical optical fiber preform bar stretching equipment, including feeding platform, graphite heater furnace, caliper, the graphite positioning wheel assembly, traction wheel assembly set gradually from top to bottom, it is characterized by: the upper target rod of the preform is connected with feeding platform, after preform passes through graphite heater furnace, the lower target rod of lower end is clamped and is stretched by traction wheel assembly, and drawing process is stretched by graphite positioning wheel assembly control plug in vertical direction.The utility model compares existing horizontal-type stretching equipment, and one side tensile speed is largely increased, and has also substantially saved the consumption of former material in production process；On the other hand existing vertical stretcher is compared, target diameter of mandrel waving interval reduces, and controllably in the section ± 0.5mm, and the bow degree of plug is effectively controlled.
Description
Technical field
The utility model relates to a kind of optical fiber preform bar stretching fields more particularly to a kind of vertical optical fiber preform bar stretching to set
It is standby.
Background technique
The manufacturing method of preform mainly has axial vapor deposition method (VAD), modified chemical vapor deposition process (MCVD)
(MCVD), Plasma Enhanced Chemical Vapor Deposition (PECVD) (PCVD) and pipe Outside Vapor Deposition (OVD).The manufacture of preform at this stage
Substantially use two-step method, i.e., plug manufactured using any technique in above-mentioned four kinds of technique, then with plug carry out deposition or
Large-sized prefabricated rods are obtained by the way of casing.
With the universal of 4G network, the arrival of 5G network silently, the steady propulsion of fiber entering household policy, China is to optical fiber
Demand is increasing, and optical fiber company is promoted to increase the investment to optical fiber, prefabricated rods production.
Import preform anti-dumping is investigated from China in 2015, internal optical fiber optical cable industry shows supply and demand
The good situation that nervous, amount valence rises together.Preform is known as fiber optics industry " jewel on imperial crown ", and it is close to occupy industrial chain
Seventy percent profit.With the continuous breakthrough of technological layer, China achieves in preform research and development manufacture view to advance by leaps and bounds
Development, but with Japan, compared with the U.S., there is also certain gaps.
In horizontal-type stretching equipment, using graphite induction furnace as pyrotoxin, since draw direction is vertical with gravity direction,
To guarantee to stretch precision, warm area cannot be too long, otherwise will cause the plug pendency of melting；Warm area is short, does not on the one hand have plug
Enough preheatings, thus tensile speed is influenced, another aspect furnace body axial length is inadequate, it is difficult to which sealing is well to cause stone
The consumption of black part is too fast, increases production cost.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of energy in view of the deficiency of the prior art
Guarantee the vertical optical fiber preform bar stretching equipment of stretching precision.
The technology employed by the present utility model is a kind of vertical optical fiber preform bar stretching equipment, including from top to bottom
Feeding platform, graphite heater furnace, caliper, the graphite positioning wheel assembly, traction wheel assembly set gradually, it is characterised in that: institute
The upper target rod for stating preform is connected with feeding platform, after preform passes through graphite heater furnace, the lower target rod of lower end by
Traction wheel assembly is clamped and is stretched, and drawing process is stretched by graphite positioning wheel assembly control plug in vertical direction.
It according to the above technical scheme, further include PLC control system, if the feed speed of feeding platform is V1, draw wheel assembly
Traction linear velocity be V2, the average diameter of prefabricated rods is D, and PLC control system controls the relational expression of the diameter d of plug are as follows:
According to the above technical scheme, when sensor detects the diameter of plug beyond the mutation of normal range (NR), traction wheel group
Two traction wheels of part can be automatically opened to avoid the mutation of diameter of mandrel, wherein one group of traction wheel far from stick diameter catastrophe point after
Traction is held in continuation of insurance.
According to the above technical scheme, the structure of the traction wheel assembly is identical with the structure of graphite positioning wheel assembly,
Including Y bracket and X bracket, the X support setting can move in X direction on Y bracket under the driving of X-axis driving device
It is dynamic, it is equipped with the first traction wheel and the second traction wheel on X bracket, two traction wheels partner traction wheel, for drawing plug, the
One traction wheel by first control device control, realize two traction wheels folding, on the second traction wheel be equipped with sensor, second
Traction wheel is controlled by second control device, when sensor detects that the diameter of plug changes, second control device control
It makes the second traction wheel and relative motion occurs with respect to the first traction wheel.
According to the above technical scheme, the wheel face of the first and second traction wheel of the graphite positioning wheel assembly is V-type, the traction
The wheel face of first and second traction wheel of wheel assembly is plane formula.
According to the above technical scheme, the first traction wheel and the second traction wheel pass through the first traction wheel mounting plate and second respectively and lead
Running wheel mounting plate is installed on X bracket, and the first traction wheel mounting plate is mobile in X bracket by first control device control, and second
Traction wheel mounting plate is mobile in X bracket by second control device.
According to the above technical scheme, X-axis driving device includes X-axis driving motor and lead screw auxiliary drive gear, the first control
Device includes the first driving motor and lead screw auxiliary drive gear, and second control device includes telescopic cylinder, the telescopic cylinder
Movement of the second traction wheel shaft of telescopic end driving relative to the first traction wheel shaft.
According to the above technical scheme, the sensor is installed on the second traction wheel shaft.
According to the above technical scheme, the traction wheel assembly is equipped with two groups, and structure is identical.
According to the above technical scheme, upper water-cooled plate and lower water-cooled plate, predispersed fiber are respectively equipped in the upper and lower side of graphite heater furnace
Stick processed passes through sealing quartz ring and upper water-cooled plate phase configuration.
It according to the above technical scheme, further include cutter device, for cutting plug.
It is had the beneficial effect that acquired by the utility model
1, the utility model compares existing horizontal-type stretching equipment, and one side tensile speed is largely increased, also substantially saves
The consumption of former material about in production process；On the other hand existing vertical stretcher is compared, target diameter of mandrel waving interval subtracts
Small, controllably in the section ± 0.5mm, and the bow degree of plug is effectively controlled.
2, when sensor detect plug diameter change (i.e. may plug start bulge) when, graphite locating wheel
Two traction wheels of component can be automatically opened to adapt to the variation of diameter of mandrel, be avoided since bulge situation leads to target after stretching
Plug bow degree becomes larger, and further ensures the stretching precision of prefabricated rods.
3, the traction wheel in traction wheel group is plane formula traction wheel, keeps it bigger with the contact area of prefabricated rods, frictional force
It is just bigger, it ensure that the stability during preform bar stretching.
4, when during stretching, traction wheel component detection starts bulge position to prefabricated rods, two plane formula traction wheel meetings
It automatically opens, traction wheel assembly keeps drawing-in motion, so that tensile speed is consistent during stretching, target diameter of mandrel is equal
It is even.
Detailed description of the invention
Fig. 1 is the structure chart of the utility model.
Fig. 2 is that the graphite of the utility model positions the structure chart of wheel assembly.
Fig. 3 is the top view of Fig. 2.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, present embodiments providing a kind of vertical optical fiber preform bar stretching equipment, including successively set from top to bottom
Feeding platform 1, the sealing quartz ring 2, upper water-cooled plate 3, graphite heater furnace 4, lower water-cooled plate 5, caliper 6, graphite locating wheel set
7, two sets of traction wheel assemblies (8,9) of component and cutter device 10.The upper end of the preform is connected with feeding platform 1,
After preform passes through graphite heater furnace 4, lower end is formed by plug and is clamped and stretched by traction wheel assembly (8,9),
Drawing process is stretched by graphite positioning wheel assembly control plug in vertical direction.
Further include PLC control system in the present embodiment, by PLC control system, realizes hauling speed and feed speed
Be precisely controlled, guarantee target plug stick diameter fluctuated in controllable range；
Preform bar stretching process is to follow volume conservation principle, specific as follows:
Abbreviation obtains:
D in formula: the average diameter of the prefabricated rods of certain length；
D: the diameter of plug；
V1: the feed speed of feeding platform；
V2: the traction linear velocity of traction wheel；
Δ t: the unit time in drawing process；
The prefabricated rods of the stretchable 90~150mm of diameter of the utility model, precision controlling is in 0.5mm.
Before preform bar stretching work, the diameter of prefabricated rods need to be measured, obtains the average straight of the prefabricated rods of certain length
Diameter, by the feed speed V1 of the PLC control system control fixture feeding platform and traction linear velocity V2 of traction device, so that it may control
The diameter d of coremaking stick is fluctuated in a certain range.
When sensor detect plug diameter change (i.e. may plug start bulge) when, graphite locating wheel group
Two traction wheels of part can be automatically opened to adapt to the variation of diameter of mandrel, and during stretching, traction wheel component detection is to prefabricated
Stick start bulge position when, two plane formula traction wheels can automatically open, traction wheel assembly keep drawing-in motion so that stretching
Tensile speed is consistent in journey, and target diameter of mandrel is uniform.As shown in Figure 2,3, the structure of the traction wheel assembly and the graphite
The structure for positioning wheel assembly is identical, present embodiments provides a kind of pulling equipment of preform bar stretching, including Y bracket 18 and X branch
Frame 19, the X bracket 19 are installed on Y bracket 18, and the shifting of guide rail 20 that can be under the driving of X-axis driving device in X direction
It is dynamic, it moves along Y-direction under the driving that wherein Y bracket passes through Y-axis driving device and (omits Y-axis driving device in figure).On X bracket
Equipped with the first traction wheel 26 and the second traction wheel 11, two traction wheels partner traction wheel, for drawing plug, the first traction wheel
26 by first control device control, realize two traction wheels folding, on 11 axis of the second traction wheel be equipped with sensor 12, second
Traction wheel 11 is controlled by second control device, when sensor detects that the diameter of plug changes, second control device
It controls the second traction wheel and relative motion occurs with respect to the first traction wheel.
In the present embodiment, the wheel face of the first and second traction wheel of the graphite positioning wheel assembly is V-type traction wheel, can be mended
The benefit of V-type traction wheel is filled, the wheel face plane formula of the first and second traction wheel of the traction wheel assembly, is face contact with plug,
So that the frictional force of traction wheel and plug increases, it is ensured that target diameter of mandrel is more uniform.
First traction wheel 26 and the second traction wheel 11 are installed by the first traction wheel mounting plate 16 and the second traction wheel respectively
Plate 17 is installed on X bracket 19, and the first traction wheel mounting plate 16 is mobile in X bracket 19 by first control device control, and second
Traction wheel mounting plate 17 is mobile in X bracket by second control device.In the present embodiment, X-axis driving device includes X-axis driving electricity
Machine 21 and lead screw auxiliary drive gear 23.First control device includes the first driving motor 15 and lead screw auxiliary drive gear 14.The
Two control devices include telescopic cylinder 22.
First traction wheel mounting plate 16 only moves under the driving of the first driving motor 15, during stretching in fixation
State；Second traction wheel mounting plate 17 realizes on-off action under the action of cylinder 22, and this structure can precisely hold target core
The bow degree of stick is in controlled range.
Distraction procedure is as follows:
After plug passes through two traction wheels, the first driving motor 15 and lead screw auxiliary drive gear 14 control the first traction wheel 26 and move
The dynamic closure for realizing two traction wheels；When sensor 12 detects that the diameter of plug changes, controlled by telescopic cylinder 22
Then the movement of second traction wheel carries out stretching process to adapt to the variation of the diameter of plug；Hauling speed is controlled by PLC
System is controlled according to the diameter of required plug, Automatic-drawing process is completed, to realize that stretched plug precision is higher.
Specific example:
It is about 150mm that this example, which is by a diameter, becomes diameter after the stretched operation of the prefabricated rods of long 800mm or so
40mm.After stretched operation, the impurity in prefabricated rods can remove, and prepare for subsequent outsourcing deposition；Also it can be used as special type
The prefabricated rods of drawing optical fibers.
It is embodied as follows:
Upper and lower target rod is clean to the prefabricated rods dust-free paper and alcohol wipe that connect, guarantee that female rod does not have fingerprint, grease stain
Equal impurity；
Feeding platform 1 moves to appropriate height, and prefabricated rods are put into and are extended in furnace, in upper target rod insertion fixture, and by fixture
It locks；
X, Y, the Z-direction of fixture feeding platform 1 are adjusted, so that the center of prefabricated rods and the center of graphite heater furnace 4 are one
On vertical line；
Quartzy felt is twined in upper fire door, and is compressed with quartz ring 2；
Fixture feeding platform 1 is manually controlled, when weld under female rod and quartz ring end face level, is stopped into stick；
Measurement extends furnace large cover upper surface to quartz ring end face distance at this time, and computing platform moves down distance, computation
Into stick, it is ensured that female rod is in suitable warm area；
Temperature-rise period: first power heating can be rapidly heated, then control temperature-rise period with computer；
When heating in-furnace temperature reaches female rod melting temperature, stop heating movement；
Lower target rod is observed by gravity, moves down distance；
When lower target rod moves down into designated position, closure V-type graphite positions wheel assembly 7；
Heating furnace is risen into draft temperature, control traction wheel assembly (8,9) carries out stretching process；
In drawing process, PLC control system controls fixture feeding platform feed speed V1With the traction speed of traction wheel apparatus
Spend V2, it is ensured that drawing process obtains target diameter of mandrel；
When the fusion point of lower target rod and plug is to cutter device position, cut using cutter device, it will be under cutting
Target rod moves to other positions, this lower target rod can utilize；
When plug is to required length, i.e., available cutter device is cut, and obtains required plug.
Claims (10)
1. a kind of vertical optical fiber preform bar stretching equipment, including the feeding platform, graphite heater furnace, survey set gradually from top to bottom
Diameter instrument, graphite positioning wheel assembly, traction wheel assembly, it is characterised in that: the upper target rod of the preform and feeding platform phase
Even, after preform passes through graphite heater furnace, the lower target rod of lower end is clamped and is stretched by traction wheel assembly, drawing process
It is stretched by graphite positioning wheel assembly control plug in vertical direction.
2. vertical optical fiber preform bar stretching equipment according to claim 1, it is characterised in that: it further include PLC control system,
If the feed speed of feeding platform is V1, the traction linear velocity for drawing wheel assembly is V2, the average diameter of prefabricated rods is D, PLC control
The relational expression of the diameter d of system control plug processed are as follows:
3. vertical optical fiber preform bar stretching equipment according to claim 1 or 2, it is characterised in that: when sensor detects
When the diameter of plug changes, graphite positioning wheel assembly and two traction wheels for drawing wheel assembly can be automatically opened to adapt to plug
The variation of diameter.
4. vertical optical fiber preform bar stretching equipment according to claim 3, it is characterised in that: the knot of the traction wheel assembly
The structure of structure and the graphite positioning wheel assembly is identical, includes Y bracket and X bracket, the X support setting on Y bracket, and
It can be moved in X direction under the driving of X-axis driving device, the first traction wheel and the second traction wheel are equipped on X bracket, two lead
Running wheel partners traction wheel, and for drawing plug, the first traction wheel is controlled by first control device, realizes two traction wheels
Folding is equipped with sensor on the second traction wheel, and the second traction wheel is controlled by second control device, when sensor detects core
When the diameter of stick changes, second control device controls the second traction wheel and relative motion occurs with respect to the first traction wheel.
5. vertical optical fiber preform bar stretching equipment according to claim 4, it is characterised in that: the graphite positions wheel assembly
The first and second traction wheel wheel face be V-type, it is described traction wheel assembly the first and second traction wheel wheel face be plane formula.
6. vertical optical fiber preform bar stretching equipment according to claim 4, it is characterised in that: the first traction wheel and second is led
Running wheel passes through the first traction wheel mounting plate respectively and the second traction wheel mounting plate is installed on X bracket, the first traction wheel mounting plate
Mobile in X bracket by first control device control, the second traction wheel mounting plate is mobile in X bracket by second control device.
7. vertical optical fiber preform bar stretching equipment according to claim 4, it is characterised in that: X-axis driving device includes X-axis
Driving motor and lead screw auxiliary drive gear, first control device include the first driving motor and lead screw auxiliary drive gear, second
Control device includes telescopic cylinder, and the second traction wheel shaft of telescopic end driving of the telescopic cylinder draws the shifting of wheel shaft with respect to first
It is dynamic.
8. vertical optical fiber preform bar stretching equipment according to claim 4, it is characterised in that: the sensor is installed in
On two traction wheel shafts.
9. vertical optical fiber preform bar stretching equipment according to claim 1 or 2, it is characterised in that: the traction wheel assembly
Equipped with two groups, structure is identical.
10. vertical optical fiber preform bar stretching equipment according to claim 1 or 2, it is characterised in that: in graphite heater furnace
Upper and lower side is respectively equipped with water-cooled plate and lower water-cooled plate, and preform is by sealing quartz ring and upper water-cooled plate phase configuration, also
Including cutter device, for cutting plug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201822103768.8U CN209652169U (en) | 2018-12-14 | 2018-12-14 | A kind of vertical optical fiber preform bar stretching equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822103768.8U CN209652169U (en) | 2018-12-14 | 2018-12-14 | A kind of vertical optical fiber preform bar stretching equipment |
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| CN209652169U true CN209652169U (en) | 2019-11-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109354399A (en) * | 2018-12-13 | 2019-02-19 | 武汉光盛通设备咨询有限公司 | A kind of vertical optical fiber preform bar stretching equipment |
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2018
- 2018-12-14 CN CN201822103768.8U patent/CN209652169U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109354399A (en) * | 2018-12-13 | 2019-02-19 | 武汉光盛通设备咨询有限公司 | A kind of vertical optical fiber preform bar stretching equipment |
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