CN209649038U - A kind of precast caisson die assembly - Google Patents
A kind of precast caisson die assembly Download PDFInfo
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- CN209649038U CN209649038U CN201920165355.4U CN201920165355U CN209649038U CN 209649038 U CN209649038 U CN 209649038U CN 201920165355 U CN201920165355 U CN 201920165355U CN 209649038 U CN209649038 U CN 209649038U
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- mould
- outer rib
- inner retaining
- retaining side
- die assembly
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Abstract
A kind of precast caisson die assembly, including internal model, external mold and overhanging part;The internal model is fixed in external mold by overhanging part;The external mold includes 4 pieces and is mutually perpendicular to the outer rib mould abutted two-by-two;The outer rib mold has the rib face for abutting caisson, and in external mold any relatively another outer rib mould of an outer rib mould position it is adjustable, the cavity size for enclosing outer rib mould and internal model is adjustable.The structure of the die assembly is simple, since the outer rib mould in the external mold of caisson is arranged on the table by the way that bolt or magnetic fixed mechanism are detachable, the relative position of adjacent outer rib mould can according to need progress and adjust real-time, quickly, no replacement is required outer rib mould, can be realized the production of various sizes of Precast Caisson component.
Description
Technical field
The utility model relates to prefabricated concrete member mould fields, more particularly, to a kind of precast caisson mold
Component.
Background technique
Currently, structure is complicated for the production mould of Precast Caisson part, weight is larger, and is directed to various sizes of precast caisson,
The mold of customized dimension is needed, and the precast caisson size that each project under construction uses is different, in addition, precast caisson
After first floor installation, according to assembled in situ situation, it is understood that there may be change size is possible, and closing rib mold is increasing or reducing
Cheng Zhong, mold changes heavy workload, at high cost;The poor universality of mold causes the utilization rate of mold low, it is difficult to reuse, no
The mold for only wasting resource, but also special warehouse being needed to go storage utilization rate not high, increases management and storage cost.
A kind of adjustable precast concrete production mould tooling, body abutment structure disclosed in CN205853045U
Part uses U-shaped steel, and both ends are fixed on the mold of outside by fixing bolt, and there are long to slot and fixed spiral shell on the mold of outside
Bolt cooperation, for the adjustment movement of body abutment member position, the production mould tool structure is complicated, and is not suitable for the pre- of caisson
System, is not able to satisfy the Prefabrication requirement of current different size caisson.
Utility model content
It can be according to reality technical problem to be solved by the utility model is: overcoming the deficiencies of the prior art and provide a kind of size
Border needs to be adjusted, structure is simple and precast caisson die assembly convenient for assembling and demoulding.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of precast caisson die assembly, including internal model, external mold and overhanging part;The internal model is fixed on outer by overhanging part
In mould;The external mold includes 4 pieces and is mutually perpendicular to the outer rib mould abutted two-by-two;The outer rib mold has for abutting caisson
Rib face, and in external mold any relatively another outer rib mould of an outer rib mould position it is adjustable, enclose outer rib mould and internal model
Cavity size it is adjustable.
In a certain example embodiment, the outer rib mould is by bolt or the detachable setting of magnetic fixed mechanism in work
Make on platform.
It is preferred that the one or both ends end face of the outer rib mould is (i.e. positioned at the outer rib of the one or both ends of outer rib mould
The end face of panel) on coat magnetic material, due to outer rib mould end magnetic material can and another outer rib mould rib
Face generates magnetic attraction, increases bonding strength between the two, can effectively reduce the gap between the outer rib mould mutually abutted.
In a certain example embodiment, the outer rib mould includes bottom plate, outer rib panel, outer rib top plate and gusset;
The bottom plate, outer rib top plate are connect with the bottom edge of outer rib panel and top margin respectively, and the gusset is arranged at intervals on outer baffle
On panel, and between bottom plate and outer rib top plate;First for connecting overhanging part is offered on the outer rib top plate
Connect through-hole.
In a certain example embodiment, the second connection through-hole or bottom fixed for outer rib mould are offered on the bottom plate
Portion is coated with magnetic material layer.
In a certain example embodiment, the internal model includes inner retaining side mould and Corner Link, and adjacent inner retaining side mould passes through
Corner Link vertically connects.
It is preferred that the end of inner retaining side mould is also connected at least one compensating part, one end of compensating part is connect with inner retaining side mould,
Its other end is connect with another compensating part or Corner Link, convenient for the adjustment of internal model size.
In a certain example embodiment, the inner retaining side mould includes inner retaining side panel, inner retaining side top plate and stiffening plate, described
Inner retaining side top plate is fixed on inner retaining side panel, and the stiffening plate is arranged at intervals on the back side of inner retaining side panel, and and inner retaining side
Top plate connection;The third for connecting overhanging part is offered on the inner retaining side top plate and connects through-hole, is located at inner retaining side panel two
The 4th connection through-hole connecting with Corner Link is offered in the stiffening plate at end, and by being threaded through in the 4th connection through-hole
Bolt assembly is connect with Corner Link.
In a certain example embodiment, the Corner Link includes inner retaining side mould connecting plate, corner panel and corner bottom
Plate;One side of the corner panel is connect with inner retaining side mould connecting plate, one side of opposite inner retaining side mould connecting plate with another turn
Edged surface plate vertically connects, and offers the connecting hole connecting with inner retaining side mould on the inner retaining side mould connecting plate;The inner retaining side mould
Connecting plate, corner panel are fixed on corner bottom plate.
In a certain example embodiment, the overhanging part is channel steel, offers fixedly connected hole thereon.
A kind of application method of precast caisson die assembly of the utility model, comprising the following steps:
1) external mold is installed: according to prefabricated caisson size, determining the installation site of each piece of outer rib mould in external mold, so
Afterwards, first piece of outer rib mould in external mold is fixed on the table, then on the workbench perpendicular to first piece of outer rib mould
Second piece of location and installation outer rib mould, makes one end of second piece of outer rib be connected to the rib face of first piece of outer rib mould;Class again
Like the outer rib mould of successively location and installation third block, the 4th outer rib mould, keep the one end of described four pieces outer rib moulds adjacent thereto
The rib face of another rib mould abut (even if one end of the outer rib mould of third block is connected to the rib of second piece of outer rib mould
Face, the 4th piece of outer rib mould one end be connected to the rib face of the outer rib mould of third, one end of first piece of outer rib mould is connected to
The rib face of 4th piece of outer rib mould);
2) internal model is assembled and is fixed: after the completion of reinforcing bar binding, inner retaining side mould and Corner Link interconnection being assembled
Rectangular internal model is formed, then, internal model is hung in external mold, then overhanging part is installed and adjusts size and internal model is fixed;
3) it precast caisson: casting concrete and stands in the cavity enclosed to external mold and internal model and forms Precast Caisson component;
4) it demoulds: first removing the overhanging part between internal model and external mold, then successively remove the outer rib mould on external mold, then will
Precast Caisson component is sling.
A kind of precast caisson die assembly of the utility model the utility model has the advantages that
The structure of the mold is simple, easy to use;Since the outer rib mould in the external mold of caisson is solid by bolt or magnetism
Determine the detachable setting of mechanism on the table, the relative position of adjacent outer rib mould can according to need progress real-time, quickly
The production of various sizes of Precast Caisson component can be realized in adjustment, no replacement is required outer rib mould.
Inner retaining side mould in internal model is connected by bolt assembly with the Corner Link of rigidity, mold good integrity, molding
It working well, the size of internal model according to the size of Precast Caisson component, can adjust the quantity of the compensating part of inner retaining side mould end,
Change the size of internal model, realizes any adjustment of inner retaining side mould shared with internal model size.
Detailed description of the invention
Fig. 1-is a kind of structural schematic diagram of precast caisson die assembly in embodiment 1;
Fig. 2-connects for overhanging part in precast caisson die assembly a kind of in embodiment 1 and inner retaining side template, outer rib template
Connect the enlarged diagram at place;
Fig. 3-is the junction of inner retaining side template and Corner Link in a kind of precast caisson die assembly in embodiment 1
Enlarged diagram;
Fig. 4-is a kind of structural schematic diagram of precast caisson die assembly China and foreign countries rib mould in embodiment 1;
Fig. 5-is a kind of structural schematic diagram of inner retaining side mould in precast caisson die assembly in embodiment 1;
Fig. 6-is a kind of structural schematic diagram of Corner Link in precast caisson die assembly in embodiment 1;
Fig. 7-is a kind of structural schematic diagram of precast caisson die assembly in embodiment 2;
Fig. 8-is a kind of structural schematic diagram of precast caisson die assembly China and foreign countries rib mould in embodiment 2.
In figure: 1-external mold, 11-outer rib moulds, 111-outer rib panels, the rib face of 1111-outer rib panels,
112-bottom plates, the 1121-the second connection through-hole, 1122-magnetic material layers, 113-outer rib top plates, the 1131-the first connection
Through-hole, 114-gussets, 1141-magnetic materials;2-internal models, 21-inner retaining side moulds, 211-inner retaining side panels, 212-interior gears
Side top plate, 2121-thirds connect through-hole, 213-stiffening plates, the 2131-the four connection through-hole;22-Corner Links, 221-
Corner panel, 222-inner retaining side mould connecting plates, 2221-connecting holes, 223-corner bottom plates, 23-compensating parts, 3-overhanging parts,
31-fixedly connected holes, 4-bolt assemblies, 5-caissons.
Specific embodiment
The following is a further explanation of the present invention with reference to the accompanying drawings and embodiments.
Embodiment 1
Referring to Fig.1 ~ 6: a kind of precast caisson die assembly of the present embodiment, including internal model 2, external mold 1 and overhanging part 3;Institute
It states internal model 2 and is fixed in external mold 1 by overhanging part 3;The external mold 1 is mutually perpendicular to 11 groups of outer rib mould abutted by 4 pieces two-by-two
At;The outer rib mould 11 has the rib face 1111 for abutting caisson 5, and any outer rib mould 11 is opposite in external mold 1
The position of another outer rib mould 11 is adjustable, and the cavity size for enclosing outer rib mould 11 and internal model 2 is adjustable.
The outer rib mould 11 is arranged on the table by the way that bolt is detachable.
The outer rib mould 11 includes bottom plate 112, outer rib panel 111, outer rib top plate 113 and gusset 114;The bottom
Plate 112, outer rib top plate 113 are connect with the bottom edge of outer rib panel 111, top margin respectively, and the gusset 114 is arranged at intervals on outer
In flap panel, and between bottom plate 112 and outer rib top plate 113;Outer rib panel 111 has for abutting caisson 5
Rib face 1111 offers the first connection through-hole 1131 for connecting overhanging part 3 on the outer rib top plate 113.
The second connection through-hole 1121 fixed for outer rib mould 11 is offered on the bottom plate 112.
The internal model 2 includes inner retaining side mould 21 and Corner Link 22, and adjacent inner retaining side mould 21 passes through Corner Link 22
Vertical connection.
The inner retaining side mould 21 includes inner retaining side panel 211, inner retaining side top plate 212 and stiffening plate 213, the inner retaining side top
Plate 212 is fixed on one end of inner retaining side panel 211, and the stiffening plate 213 is arranged at intervals on the back side of inner retaining side panel 211, and
It is connect with inner retaining side top plate 212;The third for connecting overhanging part 3 is offered on the inner retaining side top plate 212 connects through-hole
2121, the 4th connection through-hole connecting with Corner Link 22 is offered in the stiffening plate 213 at inner retaining side panel both ends
2131, and the bolt assembly 4 by being threaded through in the 4th connection through-hole 2131 is connect with Corner Link 22.
The Corner Link 22 includes inner retaining side mould connecting plate 222, corner panel 221 and corner bottom plate 223;Described turn
One side of edged surface plate 221 is connect with inner retaining side mould connecting plate 222, one side of opposite inner retaining side mould connecting plate 222 with another turn
Edged surface plate 221 vertically connects, and offers the connecting hole 2221 connecting with inner retaining side mould 21 on the inner retaining side mould connecting plate 222;
The inner retaining side mould connecting plate 222, corner panel 221 are fixed on corner bottom plate 223.
The overhanging part 3 is channel steel, offers fixedly connected hole 31, and the screw rod by running through fixedly connected hole 31 thereon
Internal model 2 is fixedly connected with external mold 1.
A kind of application method of precast caisson die assembly of the utility model, comprising the following steps:
1) external mold 1 is installed: according to prefabricated 5 size of caisson, determining the installation position of each piece of outer rib mould 11 in external mold 1
It sets, then, fixes first piece of outer rib mould 11 in external mold 1 on the table, then on the workbench perpendicular to first piece
Outer 11 location and installation of rib mould, second piece of outer rib mould 11, makes one end of second piece of outer rib be connected to first piece of outer rib mould 11
Rib face;The outer rib mould 11 of similar successively location and installation third block, the 4th outer rib mould 11 again, make described four pieces outer rib moulds
The rib face of one end another rib mould adjacent thereto abut (that is, one end of the outer rib mould 11 of third block is made to be connected to the
The rib face of two pieces of outer rib moulds 11, the 4th piece of outer rib mould 11 one end be connected to the rib face of the outer rib mould 11 of third, the
One end of one piece of outer rib mould 11 is connected to the rib face of the 4th piece of outer rib mould 11);
2) internal model 2 is assembled and is fixed: after the completion of reinforcing bar binding, inner retaining side mould 21 and Corner Link 22 being connected with each other
Assembling form rectangular internal model 2, then, internal model 2 is hung in external mold 1, then install overhanging part 3 and adjust size and to internal model 2 into
Row is fixed;
3) it precast caisson 5: casting concrete and stands in the cavity enclosed to external mold 1 and internal model 2 and forms the prefabricated structure of caisson 5
Part;
4) it demoulds: first removing the overhanging part 3 between internal model 2 and external mold 1, then successively remove the outer rib mould on external mold 1
11, then 5 prefabricated components of caisson are sling.
Embodiment 2
Referring to Fig. 7 and 8: a kind of precast caisson die assembly of the present embodiment, compared with Example 1, there are following differences:
The outer rib mould 11 passes through the detachable setting of magnetic fixed mechanism on the table.Wherein magnetic fixed mechanism
The prior art can be used, such as the magnetic fixed mechanism in following patent document: open (bulletin) number: CN202753276U, public affairs
It opens (bulletin) number: CN201511367U, openly (announcing) number: CN202828940U, openly (announcing) number: CN 202391119
U.It when the control magnetic bar of pressure, is adsorbed on, 4 pieces of outer rib moulds 11 is pressed abd fixed on;When lifting control magnetic bar, can adjust
In upper position, convenient for changing the position of outer rib mould 11;Preferably, it is also provided with screw hole on outer rib mould 11, bolt passes through
Kidney slot after angle bar is fixed on, for abutting the side of outer rib mould 11, when being conducive to provide the work of mold rib
Stability.
Magnetic material 1141 is coated on the one or both ends end face of the outer rib mould 11, due to outer 11 end of rib mould
Magnetic material 1141 can and another outer rib mould 11 rib face generate magnetic attraction, increase bonding strength between the two,
The gap between the outer rib mould 11 mutually abutted can be effectively reduced.
The bottom of 21 bottom plate 112 of inner retaining side mould is coated with magnetic material layer 1122, is fixed on convenient for inner retaining side mould 21
On the workbench such as trolley.
The internal model 2 includes inner retaining side mould 21, Corner Link 22 and compensating part 23, and the compensating part 23 is mounted on interior gear
One end of side mode 21, adjacent inner retaining side mould 21 are vertically connected by Corner Link 22 and compensating part 23;One end of compensating part 23
It is connect with inner retaining side mould 21, the other end is connect with another compensating part 23 or Corner Link 22.According to Precast Caisson component
Size, by adjusting the quantity of the compensating part of inner retaining side mould end, that is, when inner retaining side die length is fixed, it is only necessary to increase
Compensating part adjusts the length on each side of internal model, and then changes the size of internal model, and the shared rate and mold for improving mold are used for
The Precast Caisson of different dimensions.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " is based on the figure
Orientation or positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to the utility model
Limitation.In addition, defining " first ", the feature of " second " can explicitly or implicitly include one or more spy
Sign.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or integral type
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
The length of a kind of precast caisson die assembly of the utility model, the inner retaining side mould 21 can also be by keeping off in two
Side mode 2121 is assemblied to form, and width is assemblied to form by an inner retaining side mould 2121;The change of the above technical characteristic, the skill of this field
Art personnel are understood that and are implemented by verbal description, therefore are no longer separately illustrated as attached drawing.
Claims (9)
1. a kind of precast caisson die assembly, which is characterized in that including internal model, external mold and overhanging part;The internal model passes through overhanging
Part is fixed in external mold;The external mold includes 4 pieces and is mutually perpendicular to the outer rib mould abutted two-by-two;The outer rib mold is used for
Abut caisson rib face, and in external mold any relatively another outer rib mould of an outer rib mould position it is adjustable, make outer rib mould
The cavity size enclosed with internal model is adjustable.
2. precast caisson die assembly as described in claim 1, which is characterized in that the outer rib mould is solid by bolt or magnetism
Determine the detachable setting of mechanism on the table.
3. precast caisson die assembly as claimed in claim 1 or 2, which is characterized in that the outer rib mould includes bottom plate, outer gear
Side panel, outer rib top plate and gusset;The bottom plate, outer rib top plate are connect with the bottom edge of outer rib panel and top margin respectively,
The gusset is arranged at intervals on outer baffle panel, and between bottom plate and outer rib top plate;It is opened on the outer rib top plate
Equipped with the first connection through-hole for connecting overhanging part.
4. precast caisson die assembly as claimed in claim 3, which is characterized in that positioned at the outer of the one or both ends of outer rib mould
Magnetic material is coated on the end face of rib panel, and the second connection through-hole fixed for outer rib mould is offered on the bottom plate
Or bottom is coated with magnetic material layer.
5. precast caisson die assembly as claimed in claim 1 or 2, which is characterized in that the internal model includes inner retaining side mould and turns
Angle connector;Adjacent inner retaining side mould is vertically connected by Corner Link.
6. precast caisson die assembly as claimed in claim 5, which is characterized in that the internal model further includes at least one piece and is mounted on
The compensating part of inner retaining side mould end;One end of the compensating part is connect with inner retaining side mould, the other end and another compensating part or is turned
Angle connector connection.
7. precast caisson die assembly as claimed in claim 6, which is characterized in that the inner retaining side mould include inner retaining side panel,
Inner retaining side top plate and stiffening plate, the inner retaining side top plate are fixed on inner retaining side panel, and the stiffening plate is arranged at intervals on interior gear
The back side of side panel, and connect with inner retaining side top plate;The third for connecting overhanging part is offered on the inner retaining side top plate to connect
Hole is connected, the 4th connection through-hole connecting with Corner Link is offered in the stiffening plate at inner retaining side panel both ends, and lead to
The bolt assembly being threaded through in the 4th connection through-hole is crossed to connect with Corner Link.
8. precast caisson die assembly as claimed in claim 6, which is characterized in that the Corner Link includes that inner retaining side mould connects
Fishplate bar, corner panel and corner bottom plate;One side of the corner panel is connect with inner retaining side mould connecting plate, opposite inner retaining side mould
One side of connecting plate is vertical with another corner panel connect, and offers on the inner retaining side mould connecting plate and connect with inner retaining side mould
Connecting hole;The inner retaining side mould connecting plate, corner panel are fixed on corner bottom plate.
9. precast caisson die assembly as claimed in claim 1 or 2, which is characterized in that the overhanging part is channel steel, is opened up thereon
There is fixedly connected hole.
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Cited By (1)
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CN109624034A (en) * | 2019-01-30 | 2019-04-16 | 长沙远大住宅工业集团股份有限公司 | A kind of precast caisson die assembly and its application method |
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CN109624034A (en) * | 2019-01-30 | 2019-04-16 | 长沙远大住宅工业集团股份有限公司 | A kind of precast caisson die assembly and its application method |
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