CN209648046U - Axle box maintenance apolegamy pipeline - Google Patents
Axle box maintenance apolegamy pipeline Download PDFInfo
- Publication number
- CN209648046U CN209648046U CN201822276085.2U CN201822276085U CN209648046U CN 209648046 U CN209648046 U CN 209648046U CN 201822276085 U CN201822276085 U CN 201822276085U CN 209648046 U CN209648046 U CN 209648046U
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- axle box
- manipulator
- wheel
- axle
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Abstract
The utility model discloses a kind of axle boxes to overhaul apolegamy pipeline, including axle box underground pipeline (1), axle box model visual identifying system (2), axle box manipulator gantry frame (3), axle box extracts manipulator (4), axle box feeding manipulator (5), axle box kludge (6), wheel is to feeding supporting mechanism for location (7), control system (8), hydraulic system (9) composition, axle box maintenance apolegamy pipeline provided by the utility model, control system (8) is computed the assembly working that axle box was automatically quickly matched to model and be automatically performed in analysis by axle box and wheel, equipment is matched automatically, and axle box is assembled into wheel to upper automatically, full process automatization operation, railway vehicle wheel is greatly improved to overhaul efficiency.
Description
Technical field
The utility model relates to rolling stock service technique fields, and it is automatic to repair axle box more particularly to railway vehicle wheel repacking
Apolegamy and assembling equipment.
Background technique
During railway vehicle wheel repacking is repaired, previous railway vehicle wheel axis service work be all by manual operation either
By simple tooling equipment by manually completing, workpiece volume is big, and weight is big, and mutual disassembly, carrying labor intensity are very big, and
The personnel of being easy to happen such as injure, damage by a crashing object at the industrial accidents, and upper all using manual measurement and judgement in axle box apolegamy, it is easy out
Existing misloading, situations such as precision is overproof, very time-consuming and laborious, overhaul efficiency is low, and repair quality is poor, especially this iron of bearing, axle box
The maintenance of road vehicles running part key accessory.
Utility model content
The purpose of the utility model is to provide a kind of axle boxes to overhaul apolegamy pipeline, above-mentioned of the existing technology to solve
The assembly working of axle box is quickly matched to model and are automatically performed to problem, the axle box and wheel that can be realized rolling stock, and equipment is certainly
Dynamic apolegamy, and axle box is assembled into wheel to upper automatically, full process automatization operation improves railway vehicle wheel axis overhaul efficiency.
To achieve the above object, the utility model provides following scheme:
The utility model provides a kind of axle box maintenance apolegamy pipeline, it is characterised in that complete machine is by axle box underground pipeline
(1), axle box model visual identifying system (2), axle box manipulator gantry frame (3), axle box extract manipulator (4), axle box feeding
Manipulator (5), axle box kludge (6), wheel form feeding supporting mechanism for location (7), control system (8), hydraulic system (9);
The axle box underground pipeline (1) is located at Equipment Foundations below ground, uses the pipeline of fashioned iron welded plate chain structure;
The axle box model visual identifying system (2) is located on the left of axle box underground pipeline (1), when axle box is conveyed along axle box underground
Line (1) is transported to axle box model visual identifying system (2) station, and vision collecting camera (21) shoots axle box photo;The axis
Case manipulator gantry frame (3), is mounted on Equipment Foundations ground, fashioned iron is used to be welded, upper part is equipped with axle box
Extraction manipulator (4) and axle box feeding manipulator (5) walking linear guide, traveling region overlay axle box underground pipeline (1),
Axle box kludge (6) station;The axle box extracts manipulator (4), is mounted on axle box manipulator gantry frame (3), when to
After assembling axle box arrival below, axle box extracts manipulator (4) decline, and is positioned by axle box inner hole center positioning device (41)
Grab axle box to be assembled;The axle box feeding manipulator (5), is mounted on axle box manipulator gantry frame (3) and axle box
Manipulator (4) public track is extracted, transports the axle box to come for accepting axle box extractor tool hand (4), and placed
To on axle box kludge (6);The axle box kludge (6) is mounted below axle box manipulator gantry frame (3), equipment
On foundation ground, two sides are equipped with press-fit oil cylinder (61), and press-fit oil cylinder (61) is stretched out wheel to be assembled to by taking turns to axle
Centre bore support positioning wheel pair to be assembled, so that press-fit oil cylinder (61), axle box inner hole center, wheel are to axle center in straight line
On, press-fit oil cylinder, which moves forward, is attached to wheel to be assembled to upper for axle box set;The wheel is to feeding supporting mechanism for location
(7), track installation is intermediate in axle box kludge (6), and wheel is on the inside of rail, being responsible for holding up wheel to be assembled to arriving axle box kludge
(6) station, wheel lift wheel to rise to supporting mechanism (71);The control system (8) is located at equipment into base on the left of wheel end
On plinth ground, it is connected by signal cable with axle box model visual identifying system (2), according to axle box model visual identity
The axle box pictorial information of system (2) shooting judges axle box model, is connect by control cable with hydraulic system (9), conveying control
Signal control hydraulic system (9) electromagnetism valve events realization control equipment is matched automatically and assembly working;The hydraulic system (9)
Positioned at equipment into taking turns on the right side of end on foundation ground, it is connect by controlling cable with control system (8), control system (8) issues
Control signal, press-fit oil cylinder (61) movement on solenoid valve action control axle box kludge (6) completes axle box and assembles work
Make.
The utility model achieves following advantageous effects compared with the existing technology:
Axle box maintenance apolegamy pipeline provided by the utility model can to solve the above-mentioned problems of the prior art
It realizes the axle box of rolling stock and takes turns the assembly working that axle box is quickly matched and be automatically performed to model, equipment is matched automatically, and
Automatically axle box is assembled into wheel to upper, full process automatization operation improves railway vehicle wheel to overhaul efficiency.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without any creative labor, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the schematic layout pattern of axle box maintenance apolegamy pipeline in the utility model;
Fig. 2 is side view in the utility model;
Fig. 3 is Fig. 2 axis box visual identity camera part enlarged drawing;
Fig. 4 is axle box inner hole center positioning device magnified partial view in axle box extractor tool hand in Fig. 2;
Fig. 5 is front view in the utility model;
Fig. 6 is that axle box kludge press-fit oil cylinder overlooks assembling process effect picture in Fig. 1;
Fig. 7 is axle box kludge press-fit oil cylinder front view in Fig. 5;
Fig. 8 is to take turns to the wheel of feeding supporting mechanism for location in Fig. 5 to support construction front view;
In figure: 1- axle box underground pipeline, 2- axle box model visual identifying system, 3- axle box manipulator gantry frame, 4-
Axle box extracts manipulator, 5- axle box feeding manipulator, 6- axle box kludge, 7- wheel to feeding supporting mechanism for location, 8- control system
System, 9- hydraulic system;
21- vision collecting camera;
41- axle box inner hole center positioning device;
61- press-fit oil cylinder;
71- takes turns to supporting mechanism;
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of axle boxes to overhaul apolegamy pipeline, railway vehicle axle box apolegamy and assembling
Problem.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
The present embodiment provides a kind of axle boxes to overhaul apolegamy pipeline, as shown in Figure 1, the axle box underground pipeline (1),
Positioned at Equipment Foundations below ground, axle box is transported to axle box when work and is extracted below manipulator (4), axle box is waited to extract
Axle box is grabbed out ground by manipulator (4), and the axle box model visual identifying system (2) is located at axle box underground pipeline (1)
Left side, for identifying that axle box underground pipeline (1) conveys the axle box model that comes, the axle box manipulator gantry frame (3), peace
On Equipment Foundations ground, traveling region overlay axle box underground pipeline (1), axle box kludge (6) station;The axis
Case extracts manipulator (4), is mounted on axle box manipulator gantry frame (3), the axle box matched is conveyed by axle box underground
Line extracts on (1), and hands to axle box feeding manipulator (5);The axle box feeding manipulator (5), is mounted on axis
Manipulator (4) are extracted with axle box on case manipulator gantry frame (3) and share a track, for accepting axle box extractor tool hand
(4) axle box to come is transported, and is placed on axle box kludge (6);The axle box kludge (6), is mounted on axis
Below case manipulator gantry frame (3), on Equipment Foundations ground;The wheel is to feeding supporting mechanism for location (7), track
It is intermediate to be mounted on axle box kludge (6), is responsible for holding up wheel to arriving axle box kludge (6) station;Described control system (8) position
In equipment into taking turns on the left of end on foundation ground, receiving axis box visual identifying system (2) acquires signal, and control equipment is automatic
Apolegamy and assembly working;The hydraulic system (9) is located at equipment on the basis of taking turns end right ground, is axle box kludge
(6) power is provided.
Axle box maintenance apolegamy pipeline provided by the utility model realizes railcar during railway vehicle wheel repacking is repaired
Detailed process is as follows with assembling for the apolegamy of axle box:
Axle box underground pipeline (1) is located at Equipment Foundations below ground, and axle box is along axle box underground pipeline when work
(1) it is transported to axle box model visual identifying system (2) station, vision collecting camera (21) shoots axle box photo, and by number of pictures
According to passing to control system (8), control system (8) receives picture data and is compared with database photo, to judge axle box
Model issues control instruction control axle box underground pipeline (1) for axle box and is transported to axle box extraction manipulator (4) feeding end, axis
Case extracts manipulator (4) decline, axle box to be assembled is grabbed by axle box inner hole center positioning device (41) positioning, by axle box by axis
It extracts on case underground pipeline (1), and hands to axle box feeding manipulator (5), axle box is placed into axle box kludge
(6) it on, takes turns and wheel is lifted to rise to supporting mechanism (71) to the wheel of feeding supporting mechanism for location (7), then axle box kludge (6)
Press-fit oil cylinder (61) stretch out will take turns to positioning, press-fit oil cylinder move forward by axle box set is attached to it is to be assembled wheel to upper.
The utility model applies specific case and is expounded to the principles of the present invention and embodiment, the above reality
The explanation for applying example is merely used to help understand the method and its core concept of the utility model;Meanwhile for the general of this field
Technical staff, based on the idea of the present invention, there will be changes in the specific implementation manner and application range, to sum up,
The content of the present specification should not be construed as a limitation of the present invention.
Claims (1)
1. a kind of axle box maintenance apolegamy pipeline, it is characterised in that complete machine is known by axle box underground pipeline (1), axle box model vision
Other system (2), axle box manipulator gantry frame (3), axle box extract manipulator (4), axle box feeding manipulator (5), axle box assembling
Machine (6), wheel form feeding supporting mechanism for location (7), control system (8), hydraulic system (9);The axle box underground conveying
Line (1) is located at Equipment Foundations below ground, uses the pipeline of fashioned iron welded plate chain structure;The axle box model vision
Identifying system (2) is located on the left of axle box underground pipeline (1), when axle box is transported to axle box model along axle box underground pipeline (1)
Visual identifying system (2) station, vision collecting camera (21) shoot axle box photo;The axle box manipulator gantry frame (3),
It is mounted on Equipment Foundations ground, fashioned iron is used to be welded, upper part is equipped with axle box and extracts on manipulator (4) and axle box
Expect manipulator (5) walking linear guide, traveling region overlay axle box underground pipeline (1), axle box kludge (6) station;Institute
The axle box stated extracts manipulator (4), is mounted on axle box manipulator gantry frame (3), after axle box to be assembled reaches below,
Axle box extracts manipulator (4) decline, and grabs axle box to be assembled by axle box inner hole center positioning device (41) positioning;Described
Axle box feeding manipulator (5) is mounted on axle box manipulator gantry frame (3) and public one of axle box extraction manipulator (4)
Track is transported the axle box to come for accepting axle box extractor tool hand (4), and is placed on axle box kludge (6);It is described
Axle box kludge (6), be mounted below axle box manipulator gantry frame (3), on Equipment Foundations ground, two sides are equipped with
Press-fit oil cylinder (61), press-fit oil cylinder (61), which is stretched out, positions wheel to be assembled to the support of axle center hole to by wheel for wheel to be assembled
It is right so that press-fit oil cylinder (61), axle box inner hole center, wheel to axle center point-blank, press-fit oil cylinder continuation transport forward
It is dynamic that axle box set is attached to wheel to be assembled to upper;The wheel assembles feeding supporting mechanism for location (7), track installation in axle box
Machine (6) is intermediate, and wheel is taken turns on the inside of rail, being responsible for holding up wheel to be assembled to axle box kludge (6) station is arrived to supporting mechanism
(71) wheel is lifted to rise;The control system (8) is located at equipment into taking turns on the foundation ground of end left side, passes through signal cable
It is connected with axle box model visual identifying system (2), the axle box pictorial information shot according to axle box model visual identifying system (2)
Judge axle box model, is connect by control cable with hydraulic system (9), conveying control signal controls hydraulic system (9) solenoid valve
Movement realization control equipment is matched automatically and assembly working;The hydraulic system (9) is located at equipment into basis ground on the right side of wheel end
On face, it is connect by controlling cable with control system (8), the control signal that control system (8) issues, electromagnetism valve events control
Press-fit oil cylinder (61) movement on axle box kludge (6) processed, completes axle box assembly working.
Priority Applications (1)
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CN201822276085.2U CN209648046U (en) | 2018-12-24 | 2018-12-24 | Axle box maintenance apolegamy pipeline |
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CN201822276085.2U CN209648046U (en) | 2018-12-24 | 2018-12-24 | Axle box maintenance apolegamy pipeline |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111390530A (en) * | 2020-04-15 | 2020-07-10 | 河北京车轨道交通车辆装备有限公司 | Press mounting method for bearing of wheel axle box of railway vehicle |
CN113084499A (en) * | 2019-12-23 | 2021-07-09 | 齐齐哈尔四达铁路设备有限责任公司 | Intelligent assembling device for shaft end bolt |
CN113188490A (en) * | 2020-01-14 | 2021-07-30 | 齐齐哈尔四达铁路设备有限责任公司 | Wheel pair size automatic detection machine |
CN113878344A (en) * | 2020-07-02 | 2022-01-04 | 柳州机车车辆有限公司 | Wheel axle assembling process method |
CN113878344B (en) * | 2020-07-02 | 2024-04-26 | 柳州机车车辆有限公司 | Axle assembling process |
-
2018
- 2018-12-24 CN CN201822276085.2U patent/CN209648046U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113084499A (en) * | 2019-12-23 | 2021-07-09 | 齐齐哈尔四达铁路设备有限责任公司 | Intelligent assembling device for shaft end bolt |
CN113188490A (en) * | 2020-01-14 | 2021-07-30 | 齐齐哈尔四达铁路设备有限责任公司 | Wheel pair size automatic detection machine |
CN111390530A (en) * | 2020-04-15 | 2020-07-10 | 河北京车轨道交通车辆装备有限公司 | Press mounting method for bearing of wheel axle box of railway vehicle |
CN113878344A (en) * | 2020-07-02 | 2022-01-04 | 柳州机车车辆有限公司 | Wheel axle assembling process method |
CN113878344B (en) * | 2020-07-02 | 2024-04-26 | 柳州机车车辆有限公司 | Axle assembling process |
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