CN209641737U

CN209641737U - A kind of battery processing device

Info

Publication number: CN209641737U
Application number: CN201821846258.3U
Authority: CN
Inventors: 褚兵
Original assignee: Anhui Hawk Amperex Technology Ltd
Current assignee: Anhui Xuying Power Energy Technology Co.,Ltd.
Priority date: 2018-11-09
Filing date: 2018-11-09
Publication date: 2019-11-15
Anticipated expiration: 2028-11-09

Abstract

A kind of battery processing device can solve the low technical problem of prior art battery roll working efficiency.Including rack, setting input Roller conveyor, Intelligent Machining equipment and output roller line in the rack, it further include robot and control module, the robot and control module are respectively set on the rack, and the input Roller conveyor, Intelligent Machining equipment, output roller line and robot are connected with control module respectively.The battery processing device of the utility model is concentrated input Roller conveyor, Intelligent Machining equipment and output roller line in fixed rack, by robot and control module, completes to treat the input for the treatment of of battery, processing and output operation；Control module receives the signal of input Roller conveyor and other equipment, can be sent to robot and go to complete corresponding operation, exports until from output roller line, so as to complete the operation of whole assembly line of battery roll, opposite manual operation, speed faster, more precisely, high-efficient and more secure and reliable.

Description

A kind of battery processing device

Technical field

The utility model relates to Battery disposal technical fields, and in particular to a kind of battery processing device.

Background technique

In the prior art, the tupe of battery, by being accomplished manually the crawl of battery complete machine, is put into specified based on artificial After the positioning of position, operating personnel, to shell and battery core, carries out disassembling section using relevant device.Since the whole process of battery roll is equal By being accomplished manually operation, causes battery roll and working process low efficiency, beat be uncontrollable, the human intervention factor of production causes greatly Battery working process low efficiency, and the problems such as there are secure contexts.

Utility model content

The utility model proposes a kind of battery processing device, it is low that prior art battery roll working efficiency can be solved Technical problem.

To achieve the above object, the utility model uses following technical scheme:

A kind of battery processing device, including rack, setting input Roller conveyor, Intelligent Machining equipment and output in the rack Roller conveyor, design feature are: further including robot and control module, the robot and control module are separately positioned on machine On frame, the input Roller conveyor, Intelligent Machining equipment, output roller line and robot are connected with control module respectively.

It further, further include hand disassembly Roller conveyor, the hand disassembly Roller conveyor is arranged on the rack.

Further, the Intelligent Machining equipment includes No.1 carving machine and No. two carving machines.

It further, further include safety guard net, the safety guard net is arranged in Shelf External.

Further, the input Roller conveyor includes conveying device, and positioning mechanism, institute is arranged in the end of the conveying device Positioning mechanism is stated to connect with control module.

Further, the positioning mechanism is sensor.

Further, the No.1 carving machine and No. two carving machines respectively include adjustable frock clamp.

Further, the No.1 carving machine and No. two carving machines respectively include dust collecting system.

Further, the control module uses PLC controller.

Further, the PLC controller is arranged in control cabinet, and control panel, the control are arranged on the control cabinet Panel processed includes being connect with PLC controller respectively with lower button: Menu key, parameter setup key, stop key, reset key and manually Key.

As shown from the above technical solution, the battery processing device of the utility model is input Roller conveyor, Intelligent Machining equipment And output roller line, it concentrates in fixed rack, by robot and control module, completes to treat the input for the treatment of of battery, add Work and output operation；Control module receives the signal of input Roller conveyor and other equipment, can be sent to robot and go to complete accordingly Operation, exported until from output roller line, so as to complete the operation of whole assembly line of battery roll, relatively artificial behaviour Make, speed faster, more precisely, high-efficient and more secure and reliable.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model；

Fig. 2 is the control block diagram of the utility model；

Fig. 3 is the control system circuit figure of the utility model No.1 carving machine；

Fig. 4 is the control system wiring diagram of the utility model No.1 carving machine；

Fig. 5 is the control system circuit figure of No. two carving machines of the utility model；

Fig. 6 is the control system wiring diagram of No. two carving machines of the utility model；

Fig. 7 is the utility model control module motor circuit figure；

Fig. 8 is the utility model control module circuit diagram.

Specific embodiment

It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.

As shown in Figure 1, a kind of battery processing device, including rack, setting input Roller conveyor 10 in the rack, intelligence plus Construction equipment, output roller line 40 and hand disassembly Roller conveyor 50, the Intelligent Machining equipment include No.1 carving machine 21 and No. two Carving machine 22 further includes robot 30 and control module, and the control module is arranged in control cabinet, the robot 30, hand Work disassembly Roller conveyor 50 and control module are respectively set on the rack, the input Roller conveyor 10, Intelligent Machining equipment, output rolling Cylinder line 40 and robot 30 are connected with control module respectively, and the control module uses PLC controller, and the present embodiment specifically uses The PLC controller of model FP-XO L60MR；It further include safety guard net 60, the safety guard net 60 is arranged outside rack Safety protection function is played in portion.

The features such as input Roller conveyor 10 of the utility model is the delivery vehicles of product, big with load, and speed is fast, In There is positioning mechanism in input Roller conveyor end, detects and is accurately positioned by sensor after product conveys in place, then main control PLC It chooses whether for product to be pushed into No.1 carving machine 21 according to 21 state of No.1 carving machine, the program can reduce the work of robot Intensity controls timing node perfection, makes the reserved more speed-raising spaces of whole system.

Carving machine be responsible for complete product processing tasks, inside possess the frock clamp of Independent adjustable section to adapt to difference The product of size, and machining chips are utmostly collected by dust collecting system, valuable gold to guarantee air quality and is improved with this The recoverable rate of category.Carving machine is first by product orientation, and then in place whether main control PLC testing product, such as without exception, at this time Carving machine Machining Instruction is given, fixture is unclamped after the completion by robot and takes out product into next technique, carving machine is attached when dispatching from the factory Band processing program, operator specifies corresponding program when changing money, and the cutter of carving machine is wearing detail, we mention when replacement It is improved efficiency for quick fixture and precision.

The robot of the utility model is responsible for the handling work of product, is transported to after the completion of No.1 carving machine 21 and manually tears open It unloads platform or is directly transported to No. two carving machines 22, depending on this is depending on the product the characteristics of, the fixture of robot can consider as far as possible Versatility, adjustability, operability.

Since most of product needs to process twice, needs to remove some components before processing for second, make at this time Dismantle Roller conveyor 50 by hand to complete the technique, product retracts origin-location waiting robot and grabs and place after the completion of disassembly To No. two carving machines 22.

To sum up, the automation equipment of the present embodiment mainly solves the dismantling process difficulties in the utilization of new energy battery echelon, It since battery is produced using welding procedure after the parallel connection of monolithic battery core, therefore needs to disassemble single battery core and is tested, if using hand Work technique for grinding, then it is time-consuming and laborious and there are security risk, using production efficiency can be greatly improved after the equipment, reduce operator Member and dust pollution, the process flow of the automation equipment of the present embodiment are as follows:

1, input Roller conveyor 10 inputs chain printed line, which is battery conveying equipment, and employee first puts battery On chain printed line outside safety net, by No. 1 carving machine periphery that product is transported in safety net and positioned by power motor, at this time Pusher cylinder can be started as needed product is pushed into No.1 carving machine.

2, No.1 carving machine, the component mainly disassemble the output electrode of battery, after battery enters No.1 carving machine, embrace tool Locking battery simultaneously compresses electrode, then electrode machinery finger grips positive and negative electrode, and fine carving machine starts at this time, and processing program is opened Operation resection electrode welding position of beginning if the time allows can be attached to processing battery copper sheet pad position, when after processing is completed, electricity Pole mechanical finger takes electrode away, and finishing impression machine worktable, which removes, waits robot by the battery transfer board secondary operation.

3, transfer robot, the component are responsible for the carrying and transfer of battery, when No.1 carving machine after processing is completed, carrying implement Device people is put into No. two carving machines and carries out secondary operation after clamping battery, system judges automatically No. two carving machines before being put into battery Whether it is machined complete, whether have battery in No. two carving machines, as No. two carving machines have product if first be moved out export chain Printed line.

4, No. two carving machines, it is main to process battery copper sheet solder joint, after battery is put into No. two carving machines by transfer robot, It holds battery tightly simultaneously to compress, main shaft start and the processing program that brings into operation cuts solder joint, after the completion by transfer robot by battery folders Hold output chain printed line.

5, output roller line 40 exports chain printed line, when No. two carving machines after processing is completed, transfer robot is by product clip Output chain printed line is held, chain printed line operating at this time handles output of products by hand.

The control module of the present embodiment includes control panel, and the manual main interface of control panel includes with flowering structure:

1. Menu key: clicking this key and enter menu interface (parameter setting, PLCIO data, alarm logging)；

2. parameter setup key: it clicks this key and enters parameter setting interface:

3. stop key: when equipment is run, clicking this key will be out of service；

4. reset key: under equipment halted state, reset run action will be carried out by clicking this key；

5. manipulated key: this key is clicked into manual Debugging interface:

The control module of the utility model specific steps are as follows:

A. wire body air inlet main valve door switch is opened, adjusts the knob on total valve for pressure control in 0.6MP or so;

B. total power switch QS1 in control cabinet is opened again, the bright touch screen of power lights lights that (not working please check that supply voltage is It is no normal);

C. reset: No.1 carving machine and No. two carving machines and transfer robot need to be reset after booting, please click correlation Button carries out reset operation.

D. automatic running: the emergency stop button switch SE1 on electric cabinet panel is opened, key is clicked to enter and enters touch-screen system master Interface, then click automatic running key and enter automatic running interface, then press reset key and carry out system immediate restoration of service, it has resetted At, then press start button equipment automatic running;

E. operation manually: the emergency stop button switch SE1 on electric cabinet panel is opened, key is clicked to enter and enters touch-screen system master Interface, then click manipulated key and enter manual operation runnable interface, running equipment is manually operated according to action request;

F. when a failure occurs it, debugged according to fault cues information on touch screen；

G. the stop key first pressed on touch screen panel is shut down, then turns off master switch QS1 in electric cabinet and wire body air inlet is total Valve switch；

The electric control system of the utility model embodiment: as shown in Fig. 3 to Fig. 8；

1, control module complete machine is using double Mitsubishi PLCs, 7 cun of touch screen on-line workings.

2, circuit has short circuit, overcurrent, earth leakage protective.

3, equipment has origin, limit position defencive function, can key operation reset.

4, the cycle of operation of the settable each moving component of touch screen, running position, start and stop etc., and monitoring is set The state of received shipment row, such as breaking down stopping alarm and to show abort situation and processing method in time.

The use condition of the utility model embodiment:

(1) environment temperature: 0-38 degree

(2) relative humidity: less than 85%, frozen-free

(3) height above sea level: 1000 meters or less

(4) compressed air pressure: 0.6-0.8MPa

(5) electric power input: three-phase 380V AC(+/- 10%), 50Hz -60Hz

(6) equipment general power: about 17.5 kilowatts at full capacity

(7) equipment stable manner: ground burst screw positioning

From the foregoing, it will be observed that the utility model embodiment is accomplished manually its relevant treatment of entire battery roll using robot substitution Operation, high-efficient and more secure and reliable.

Above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；Although referring to aforementioned reality Example is applied the utility model is described in detail, those skilled in the art should understand that: it still can be to preceding Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features；And these It modifies or replaces, the spirit and model of various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution It encloses.

Claims

1. a kind of battery processing device, including rack, setting input Roller conveyor (10) in the rack, Intelligent Machining equipment and defeated Roller conveyor (40) out, which is characterized in that further include robot (30) and control module, the robot (30) and control module are divided It is not arranged on the rack, the input Roller conveyor (10), Intelligent Machining equipment, output roller line (40) and robot (30) are respectively It is connected with control module.

2. battery processing device according to claim 1, which is characterized in that further include hand disassembly Roller conveyor (50), institute Hand disassembly Roller conveyor (50) is stated to be arranged on the rack.

3. battery processing device according to claim 2, which is characterized in that the Intelligent Machining equipment includes No.1 finishing impression Machine (21) and No. two carving machines (22).

4. battery processing device according to claim 3, which is characterized in that further include safety guard net (60), the peace Full protection net (60) is arranged in Shelf External.

5. battery processing device according to any one of claims 1-4, which is characterized in that the input Roller conveyor (10) Including conveying device, positioning mechanism is arranged in the end of the conveying device, and the positioning mechanism is connected with control module.

6. battery processing device according to claim 5, which is characterized in that the positioning mechanism is sensor.

7. battery processing device according to claim 3, it is characterised in that: the No.1 carving machine (21) and No. two finishing impressions Machine (22) respectively includes adjustable frock clamp.

8. battery processing device according to claim 7, which is characterized in that the No.1 carving machine (21) and No. two finishing impressions Machine (22) respectively includes dust collecting system.

9. battery processing device according to claim 1, which is characterized in that the control module uses PLC controller.

10. battery processing device according to claim 9, which is characterized in that the PLC controller is arranged in control cabinet In, control panel is set on the control cabinet, and the control panel includes being connect with PLC controller respectively with lower button: dish Singly-bound, parameter setup key, stop key, reset key and manipulated key.