CN209636321U - A kind of gravity powder feeder - Google Patents
A kind of gravity powder feeder Download PDFInfo
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- CN209636321U CN209636321U CN201822219318.5U CN201822219318U CN209636321U CN 209636321 U CN209636321 U CN 209636321U CN 201822219318 U CN201822219318 U CN 201822219318U CN 209636321 U CN209636321 U CN 209636321U
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- powder
- pallet
- blanking
- funnel
- powder feeder
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Abstract
The problem of the utility model relates to a kind of gravity powder feeders, solve existing gravity powder feeder powder feeding process unevenly and when powder reserves are reduced, and the precision and stability of powder feeding are poor, lead to cladding layer uneven thickness one.The gravity powder feeder includes barrel, blanking funnel, blanking mouth, pallet, turntable, powder-wiping plate, goes out funnel and driving device;The lower section of barrel is arranged in blanking funnel, and penetrates through with barrel inner cavity, and the end of blanking funnel is arranged in blanking mouth, and export and penetrate through with blanking funnel, the outlet setting of blanking mouth is connected in pallet upper cover plate side, and with pallet inner cavity, turntable setting is intracavitary in pallet, and is rotated by driving device;Powder-wiping plate setting is intracavitary in pallet, and is fixedly connected with pallet upper cover plate, and funnel is fixed on pallet lower cover plate out.
Description
Technical field
The utility model relates to laser cladding equipments, and in particular to a kind of gravity powder feeder.
Background technique
Laser melting and coating technique remanufactures recovery technique as a kind of surface, with different adding material modes by cladding matrix table
The coating material that selection is placed on face melts after laser irradiation with matrix surface thin layer simultaneously, and quickly solidification forms dilution
Extremely low, dense structure and basis material are spent into the surface covering of metallurgical bonding, to significantly improve the resistance to of substrate material surface
Mill, anti-corrosion, heat-resisting and anti-oxidation characteristics process.
Key equipment of the powder feeder as laser melting coating, plays highly important effect in cladding process.It is existing to send
Powder device is mainly gravity powder feeder and two kinds of pneumatic powder feeder;Pneumatic powder feeder have the utilization rate of the powder in cladding process compared with
It is low and the shortcomings that lead to cladding higher cost, and in contrast utilization rate is higher for gravity powder feeder.Laser melting coating uses at present
Gravity powder feeder structure type is more, but shows that powder feeding process is uneven, and powder amount is erratic, and powder feeding stability is poor
Defect.In addition, the greatest problem of gravity powder feeder is sent in the case where powder reserves are reduced at present due to gravity
The precision and stability of powder are greatly affected, and cladding layer thickness is caused inhomogenous situation occur, influence cladding quality.
Utility model content
The purpose of this utility model is to solve existing gravity powder feeder powder feeding process unevenly and in powder reserves to reduce
When, the precision and stability of powder feeding are poor, the problem of leading to cladding layer uneven thickness one, provide a kind of powder feeding stabilization and accurately weigh
Power powder feeder.
The technical solution of the utility model is:
A kind of gravity powder feeder, including barrel, blanking funnel, blanking mouth, pallet, turntable, powder-wiping plate, funnel and drive out
Dynamic device;The lower section of barrel is arranged in the blanking funnel, and penetrates through with barrel inner cavity, and the blanking mouth is arranged in blanking funnel
End, and export and penetrate through with blanking funnel, the outlet of the blanking mouth is arranged in pallet upper cover plate side, and with pallet inner cavity
Connection, the turntable setting is intracavitary in pallet, and is rotated by driving device;The powder-wiping plate setting is intracavitary in pallet,
And be fixedly connected with pallet upper cover plate, the funnel out is fixed on pallet lower cover plate.
Further, it is additionally provided with demarcation plate in the barrel, multiple through-holes are provided on the demarcation plate.
Further, multiple through-holes are evenly distributed using demarcation plate center as the center of circle.
Further, the blanking funnel is conical structure, is cylinder cavity, cylinder cavity inside at lower powder mouth
There is internal screw thread, is threadedly coupled with blanking mouth.
Further, the blanking mouth is conical structure, is screw thread on the outside of the conical surface, is threadedly engaged company with blanking funnel
It connects.
Further, the powder-wiping plate lower end is equipped with rubber, and rubber is close to turntable, for wiping the powder on turntable off
End.
Further, the pallet upper cover plate is poly (methyl methacrylate) plate, and the blanking mouth and powder-wiping plate upper end are screwed
On poly (methyl methacrylate) plate.
Further, the spacing of the outlet of the blanking mouth and turntable is 2-3mm.
Further, the turntable, blanking mouth, go out funnel be all made of brass material production.
Further, the driving device is the ac adjustable speed motor equipped with retarder, and motor passes through retarder band turn
Disk rotation.
The utility model compared with prior art, has following technical effect that
1. the utility model, which provides a kind of powder feeding, stablizes that accurately gravity powder feeder, the powder of the powder feeder are fallen by gravity
It is driven by a motor uniform submitting again out, realizes that powder amount is precisely adjustable, the transfer unit of powder outflow is all made of brass production, keeps away
Exempt to have magnetic due to metal powder itself and lead to the problem of gluing powder, has improved the precision of powder feeder, while the powder feeder
The demarcation plate of device is solved due to the influence that Gravity changer generates powder feeder stability during powder feeding.
2. cause powder per minute to become larger or become smaller when powder reserves are reduced, so that the powder amount in molten bath is of different sizes, and
Cause thickness inconsistent, the practical demarcation plate of the gravity powder feeder of the utility model is a decompression storehouse, and the powder amount moment is allowed to keep
Unanimously, the above problem is avoided.
Detailed description of the invention
Fig. 1 is the utility model gravity powder feeder structure chart;
Fig. 2 is that the utility model removes the structure chart after pallet upper cover plate;
Fig. 3 is the utility model partition plate structure figure.
Appended drawing reference: 1- driving device, 2- turntable, 3- pallet, 4- blanking mouth, 5- powder-wiping plate, 6- go out funnel, 7- pallet
Upper cover plate, 8- blanking funnel, 9- demarcation plate, 10- barrel, 11- barrel lid.
Specific embodiment
It is described in further detail below in conjunction with content of the drawings and specific embodiments to the utility model.
Gravity powder feeder provided by the utility model is by the metal powder in barrel 10 since gravity drops down onto turntable 2
On, then be driven by a motor rotation to funnel 6 out and it is preset on the surface of the workpiece.Demarcation plate 9, demarcation plate 9 are equipped in barrel 10
Metal powder in barrel 10 is divided into upper layer and lower layer, solves what Gravity changer during powder feeding generated powder feeder stability
It influences.Blanking funnel 8, blanking mouth 4 in powder feeder during metal powder gravity fall go out funnel 6 and turntable 2 is all made of
Brass material production, avoiding leads to the problem of gluing powder since metal powder itself has magnetic, improves the essence of powder feeder
Degree.
Gravity powder feeder as shown in Figure 1, Figure 2, Figure 3 shows, including barrel 10, barrel lid 11, blanking funnel 8, demarcation plate 9,
Blanking mouth 4, turntable 2, powder-wiping plate 5, goes out funnel 6 and driving device 1 at pallet 3.
Barrel 10 is sleeve-like structure, and the top of barrel 10 is arranged in barrel lid 11, for closing barrel 10;Blanking funnel 8
It is cylindrical body at lower powder mouth for conical structure, cylinder interior has internal screw thread, is cooperatively connected with blanking mouth 4.Blanking funnel 8
The lower section of barrel 10 is set, and is penetrated through with 10 inner cavity of barrel, 10 bottom end of barrel is additionally provided with demarcation plate 9, is arranged on demarcation plate 9
There are multiple through-holes;The end of blanking funnel 8 is arranged in blanking mouth 4, and exports and penetrate through with blanking funnel 8;The outlet of blanking mouth 4 is set
It sets in 7 side of pallet upper cover plate, and is connected to 3 inner cavity of pallet, the setting of turntable 2 is intracavitary in pallet 3, and passes through driving device 1
Rotation;The setting of powder-wiping plate 5 is intracavitary in pallet 3, and is fixedly connected with pallet upper cover plate 7, and funnel 6 is fixed at pallet out
On 3 lower cover plates.
Metal powder is stored in barrel 10 to be leaked in demarcation plate 9 to blanking funnel 8 as the effect of gravity is passed through, and is then passed to
It in blanking mouth 4, then drops down on turntable 2, motor brings powder into via powder-wiping plate 5 with the rotation of turntable 2 will after discharging funnel 6
Powder is sent out.
Driving device 1 passes through one using the ac adjustable speed motor for being furnished with retarder, reduction ratio 1:180, turntable 2 and motor
Root connecting shaft is connected, and motor drives turntable 2 to rotate by retarder, range of motor speeds 90-1400rad/min, and 2 turns of turntable
Speed is 0.5-7.7rad/min.
The turntable 2 of powder feeder, blanking mouth 4, funnel 6, blanking funnel 8 are all made of brass material production, the table of turntable 2 out
Surface roughness Ra is preferably in 0.2-0.4.
Pallet upper cover plate 7 is poly (methyl methacrylate) plate, and blanking mouth 4 and powder-wiping plate 5 are adopted and are screwed on poly (methyl methacrylate) plate, scrape
5 lower end of powder plate is equipped with rubber, and rubber is close to turntable 2, for wiping the powder on turntable 2 off.
Blanking mouth 4 is formed using the conical surface and cylindrical surface, and conical surface basal diameter is preferably 14-16mm, and outside is screw thread, with blanking
Funnel 8 is cooperatively connected;Cylindrical surface height should not be higher than 2mm, and diameter is preferably in 3-4mm;The spacing of blanking mouth 4 and turntable 2 is preferably in 2-
3mm.Such that controllable powder amount size is arranged, the too big powder of powder amount can be flowed out from 2 edge of turntable, and powder amount is too small to can not meet cladding
The demand of thickness.
Powder feeder demarcation plate 9 is equipped with circular hole, and circular hole is divided to two circles, inner ring diameter 6mm, race diameter 4mm;Circular hole point
Cloth is preferably 5-6mm in 9 surrounding of demarcation plate, Circularhole diameter.The advantages of such setting is: 9 compartmentation of Kong Tai great demarcation plate is unknown
It is aobvious, it is too small to be easy to cause blocking and the powder amount in lower section decompression storehouse is made to change, that is to say, that the powder amount leaked from demarcation plate 9
It must be consistent.
Claims (10)
1. a kind of gravity powder feeder, it is characterised in that: including barrel (10), blanking funnel (8), blanking mouth (4), pallet (3), turn
Disk (2), goes out funnel (6) and driving device (1) at powder-wiping plate (5);
The blanking funnel (8) is arranged in the lower section of barrel (10), and penetrates through with barrel (10) inner cavity, and the blanking mouth (4) sets
The end in blanking funnel (8) is set, and exports and penetrates through with blanking funnel (8), the outlet of the blanking mouth (4) is arranged on pallet
Cover board (7) side, and be connected to pallet (3) inner cavity, turntable (2) setting is intracavitary in pallet (3), and passes through driving device
(1) it rotates;Powder-wiping plate (5) setting is intracavitary in pallet (3), and is fixedly connected with pallet upper cover plate (7), the discharging leakage
Bucket (6) is fixed on pallet (3) lower cover plate.
2. gravity powder feeder according to claim 1, it is characterised in that: be additionally provided with demarcation plate in the barrel (10)
(9), multiple through-holes are provided on the demarcation plate (9).
3. gravity powder feeder according to claim 2, it is characterised in that: multiple through-holes using demarcation plate (9) center as the center of circle,
It is evenly distributed.
4. gravity powder feeder according to claim 1 or 2 or 3, it is characterised in that: the blanking funnel (8) is cone
Structure is cylinder cavity at lower powder mouth, has internal screw thread on the inside of cylinder cavity, be threadedly coupled with blanking mouth (4).
5. gravity powder feeder according to claim 4, it is characterised in that: the blanking mouth (4) is conical structure, the conical surface
Outside is screw thread, is threadedly engaged and connect with blanking funnel (8).
6. gravity powder feeder according to claim 5, it is characterised in that: the lower end of the powder-wiping plate (5) is equipped with rubber,
Rubber is close to turntable (2), for wiping the powder on turntable (2) off.
7. gravity powder feeder according to claim 6, it is characterised in that: the pallet upper cover plate (7) is poly (methyl methacrylate) plate,
The blanking mouth (4) and powder-wiping plate (5) are screwed on poly (methyl methacrylate) plate.
8. gravity powder feeder according to claim 7, it is characterised in that: the outlet of the blanking mouth (4) and turntable (2)
Spacing is 2-3mm.
9. gravity powder feeder according to claim 8, it is characterised in that: the turntable (2), goes out funnel at blanking mouth (4)
(6) it is all made of brass material production.
10. gravity powder feeder according to claim 9, it is characterised in that: the driving device (1) is equipped with retarder
Ac adjustable speed motor, motor drive turntable (2) to rotate by retarder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822219318.5U CN209636321U (en) | 2018-12-27 | 2018-12-27 | A kind of gravity powder feeder |
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CN201822219318.5U CN209636321U (en) | 2018-12-27 | 2018-12-27 | A kind of gravity powder feeder |
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CN209636321U true CN209636321U (en) | 2019-11-15 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111139472A (en) * | 2020-02-17 | 2020-05-12 | 江苏海宇机械有限公司 | Powder feeding device for high-speed laser cladding |
CN112725788A (en) * | 2020-09-30 | 2021-04-30 | 南京中科煜宸激光技术有限公司 | Centrifugal laser cladding powder feeding device and laser cladding powder feeding method |
CN114855161A (en) * | 2022-04-22 | 2022-08-05 | 营口裕隆光电科技有限公司 | Laser cladding preset powder feeder device |
-
2018
- 2018-12-27 CN CN201822219318.5U patent/CN209636321U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111139472A (en) * | 2020-02-17 | 2020-05-12 | 江苏海宇机械有限公司 | Powder feeding device for high-speed laser cladding |
CN111139472B (en) * | 2020-02-17 | 2022-03-18 | 江苏海宇机械有限公司 | Powder feeding device for high-speed laser cladding |
CN112725788A (en) * | 2020-09-30 | 2021-04-30 | 南京中科煜宸激光技术有限公司 | Centrifugal laser cladding powder feeding device and laser cladding powder feeding method |
CN114855161A (en) * | 2022-04-22 | 2022-08-05 | 营口裕隆光电科技有限公司 | Laser cladding preset powder feeder device |
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