CN209633409U - A kind of intelligence pulping equipment - Google Patents

A kind of intelligence pulping equipment Download PDF

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Publication number
CN209633409U
CN209633409U CN201821159165.3U CN201821159165U CN209633409U CN 209633409 U CN209633409 U CN 209633409U CN 201821159165 U CN201821159165 U CN 201821159165U CN 209633409 U CN209633409 U CN 209633409U
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China
Prior art keywords
consistency
cylinder
sensor
cover
control panel
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CN201821159165.3U
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张京京
黄欣
赵静波
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China Railway 18th Bureau Group Co Ltd
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China Railway 18th Bureau Group Co Ltd
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Abstract

The utility model discloses a kind of intelligent pulping equipments, including cylinder, cover and control panel.Electronics consistency measurement instrument includes consistency sensor and consistency display, consistency sensor is arranged in cylinder, and consistency display is arranged on the outside of the cylinder opposite with consistency sensor position, for implementing display consistency, and consistency sensor is connected with control panel, and consistency information is passed to control panel.The equipment can also realize automatically add water, auto feed, slurry consistency adjusted by micro- moisturizing, supplement aggregate;Change consistency measurement mode, realizes that consistency number is shown, real-time monitoring;Pressure is applied in cylinder by air compressor machine when slurries are poured out, accelerates pulp, reduce slurries residual;The equipment can also overcome mixing drum cleaning difficult, especially the position at the corners such as stirring rod nook.

Description

A kind of intelligence pulping equipment
Technical field
The present invention relates to a kind of intelligent pulping device, in particular to a kind of slurries stirring dress that can be automatically added water, feed It sets.
Background technique
Consistometer is a kind of instrument for measuring mobility (consistency), is usually used in cement slurry, mortar, mud, pitch etc. The consistency of slurries measures.Consistency measuring principle is generally fallen into slurries with cone, measures consistometric value according to sinkage;
Most mortar mixers generally all only have a function of slurries stirring preparation, when ingredient artificial Jiang Shui and aggregate put Enter in cylinder, pour out slurries after mixing evenly, needs specially sampling to measure consistency with consistometer and check whether to meet the requirements, if unqualified Supplementary material is needed again to adjust consistency;
Currently, slurries preparation needs the artificial demand for calculating ingredient, then blender is poured into according to the determined proportion, stirring is equal Whether sampling after even measures consistency with dedicated consistometer, examines consistency up to standard, and preparation process is complicated, and there is manpower to expend big, people Member's error is big, slurries topple over the disadvantages of residual is more, cylinder cleaning is difficult.Patent CN207007645U discloses a kind of consistency of mortar Test device, the utility model consistency of mortar test device realize placement support plate by left slot and right slot, and mortar is poured out When will not be leaked outside by slot, realizing mortar by turntable and stirring rod, solid-liquid is uniform in the device, and feeds intake in device again When can be stirred, the test of consistency is realized by conical blocks, is shown by the size that measuring staff realizes consistency of mortar, lead to It crosses fixed link and device is fixed when fixed plate realizes test, measuring staff is realized without departing from fiber block, the mortar by handle Consistency testing apparatus structure is simple, can be to test consistency when preparing.The test philosophy of the equipment consistency is identical as consistometer, stops Measuring staff is put down after only stirring, is manually read by observation panel, the adjusting of consistency needs artificial feed supplement, and personal error is big;Slurries fall Out from left slot and right slot, difficulty is toppled over, mechanization degree is low.Slurries are poured out from left slot and right slot, and stack shell and slurries total weight are big, Topple over difficulty;The artificial reading of consistency detection, consistency adjust artificial ingredient, feed supplement, and personal error is big, and mechanization degree is low;Device Do not have automatic cleaning function, artificial cleaning is difficult.
Patent CN107471445A discloses a kind of intelligent mortar mixer, including inner cylinder, outer barrel, setting are in outer cylinder Cover board at the top of body, cover board are equipped with feed inlet, and cover board upper end is equipped with motor, and motor lower end connects speed reducer, speed reducer lower end Shaft is connected, shaft passes through cover board and extends into inner cylinder, several stirring rod is detachably connected in shaft, in the inner cylinder Wall be equipped with pressure sensor, consistency sensor, spray tube, the outer barrel outer wall be equipped with the first controller, alarm device, Second controller, water tank, the spray tube are connect by connecting tube with water tank, and connecting tube is equipped with electrically operated valve, the pressure Sensor, alarm device are connect with the first controller respectively, and the consistency sensor, electrically operated valve connect with second controller respectively It connects, the inner cylinder bottom is equipped with discharge port, there are gap between inner cylinder and outer barrel, equipped with heating device in gap.It should Intelligent mortar stirring device uses consistency sensor measurement slurry consistency, and consistency sensor is placed in a bottom end, and cylinder inside and outside wall is equipped with Heating device.Consistency sensor is set to cylinder body bottom, and also exactly slurries are easy to precipitate position, and the stirring range of stirring rod is difficult to It is inaccurate to lead to consistency testing, or covers consistency sensor compared with thick slurry liquid for covering, and causes consistency error big;The device solution It has determined the problem of manually adding water, but skeleton addition is carried out there is still a need for artificial;Device does not have automatic cleaning function, especially Stirring rod manually cleans difficulty;Discharge port is set to the bottom of the device, but slurries biggish for consistency that there are discharging speeds is slow, The problems such as residual is more in cylinder.
Utility model content
The purpose of this utility model is that devising a kind of intelligent pulping equipment, which, which can be realized, is automatically added water, certainly Dynamic charging, slurry consistency are adjusted by micro- moisturizing, supplement aggregate;Change consistency measurement mode, realizes that consistency number is shown, it is real When monitor;Pressure is applied in cylinder by air compressor machine when slurries are poured out, accelerates pulp, reduce slurries residual;The equipment can also Overcome mixing drum cleaning difficult, especially the position at the corners such as stirring rod nook.
The technical solution of the utility model is to devise a kind of intelligent pulping equipment, including cylinder, cover and control panel 16.The bottom end of cylinder is equipped with grout outlet 3, and cylinder is supported by cylinder stent 2, and consistency sensor 4, consistency are arranged on the inner wall of cylinder Display 5 and slurry volume sensing device 6;Sealing ring 13 is provided between cylinder and cover, cover is equipped with fixed card buckle 1 With fixed handle 7;The water inlet 8 of pressure sensing controller 9 is provided on cover, with mass sensor 15 and controller Feed inlet 14 and stirring motor 11 with deceleration, the output shaft of stirring motor 11 protrude into cylinder after passing through cover, and with Stirring blade 12 is connected by screw thread 18, easy to disassemble;The side of water inlet 8 is arranged in air inlet 10;It is set on the inside of cover The uniformly densely covered spray apertures 17 being connected with water inlet 8 are equipped with, the water spray pressure of spray apertures 17 is adjusted by pressure sensing controller 9 Power controls the feeding quantity of feed inlet 14 by mass sensor 15 and controller.
Consistency sensor 4, slurry volume sensing device 6, pressure sensing controller 9 and mass sensor 15 are and control panel 16 connections.
Control panel 16 is connected with pulping equipment by electric wire, control panel 16 for input slurries parameter, control slurry consistency, Sensor settings parameter can show the real time data of all kinds of input parameters and sensor and consistency, store previous example with slurry Parameter information.
Water inlet 8 has pressure sensing controller 9, for mixing the control of pulp-water amount;
Feed inlet 14 has mass sensor 15 and controller, mixes and stirs slurries aggregate additive amount for controlling;
Spray apertures 17 are connected with water inlet 8, realize and uniformly add water;
Electronics consistency measurement instrument includes consistency sensor and consistency display, and consistency sensor is arranged in cylinder, consistency Display is arranged on the outside of the cylinder opposite with consistency sensor position, for implementing display consistency, and consistency sensor and control Plate is connected, and consistency information is passed to control panel.
Compared with prior art, the utility model has the advantages that.
1, realize automatically add water, auto feed, slurry consistency automatic adjustment;
2, consistency sensor, electronic console are set, realize that consistency is measured and monitored;
3, slurries are improved and topples over method, accelerated pulp, reduce slurries residual;
4, by spray water with high pressure realize mixing drum settle accounts function certainly.
Detailed description of the invention
Fig. 1 is the cylinder and Cap structure for box-like container schematic diagram of the utility model.
Fig. 2 is the schematic diagram of cylinder and cover connecting elements.
Fig. 3 is the structural schematic diagram of spray apertures.
In figure: 1. fixed card buckles;2. cylinder stent;3. grout outlet;4. consistency sensor;5. consistency display;6. slurries Volume sensing device;7. fixed handle;8. water inlet;9. pressure sensing controller;10. air inlet;11. stirring motor;12. stirring Mix blade;13. sealing ring;14. feed inlet;15. mass sensor;16. control panel;17. spray apertures;18. screw thread.
Specific embodiment
As shown in Figure 1-3, a kind of intelligence pulping equipment, including cylinder, cover and control panel 16.The bottom end of cylinder is equipped with Mouth 3 is starched, cylinder is supported by cylinder stent 2, and consistency sensor 4, consistency display 5 and slurry volume are arranged on the inner wall of cylinder and passes Induction device 6;Sealing ring 13 is provided between cylinder and cover, cover is equipped with fixed card buckle 1 and fixed handle 7;It is set on cover Set the water inlet 8 with pressure sensing controller 9, the feed inlet 14 with mass sensor 15 and controller and with deceleration Stirring motor 11, the output shaft of stirring motor 11 protrudes into cylinder after passing through cover, and passes through screw thread silk with stirring blade 12 18 connection of button, it is easy to disassemble;The side of water inlet 8 is arranged in air inlet 10;Be provided on the inside of cover be connected with water inlet 8 it is equal Even densely covered spray apertures 17 are adjusted the irrigation pressure of spray apertures 17 by pressure sensing controller 9, pass through 15 He of mass sensor The feeding quantity of controller control feed inlet 14.
Consistency sensor 4, slurry volume sensing device 6, pressure sensing controller 9 and mass sensor 15 are and control panel 16 connections.
Control panel 16 is connected with pulping equipment by electric wire, control panel 16 for input slurries parameter, control slurry consistency, Sensor settings parameter can show the real time data of all kinds of input parameters and sensor and consistency, store previous example with slurry Parameter information.
Water inlet 8 has pressure sensing controller 9, for mixing the control of pulp-water amount;
Feed inlet 14 has mass sensor 15 and controller, mixes and stirs slurries aggregate additive amount for controlling;
Spray apertures 17 are connected with water inlet 8, realize and uniformly add water;
Electronics consistency measurement instrument includes consistency sensor and consistency display, and consistency sensor is arranged in cylinder, consistency Display is arranged on the outside of the cylinder opposite with consistency sensor position, for implementing display consistency, and consistency sensor and control Plate is connected, and consistency information is passed to control panel.
The consistency of slurrying slurries is measured by consistency sensor, if slurry consistency S expression formula S=f (x), when consistency is S, water, Material mass ratio is 1:x;If serum density ρ=g (x);Slurry volume V in pulping equipment1It is measured by slurry volume sensing device 6, Pulping equipment slurries maximum storage is V0
Target consistency is S0, then x0=f-1(S0);Current consistency S1, then x1=f-1(S1);
Work as x0> x1When, it needs to feed:
Charging quality is controlled by mass sensor 15.
Work as x0< x1When, water need to be added:
Water quality is added to be controlled by pressure sensing controller 9, the displacement of required water is Δ water/(ρ w A1), A in formula1For Water inlet sectional area.
Work as x0=x1When, slurries are without allotment.
Pulping equipment slurries maximum storage is V0, therefore must not exceed V after slurry volume allotment need to be deployed0, pour into for the first time Pulping equipment slurries maximum volume needs inverse, meets V1< Vmax
Work as x0> x1When,
Work as x0< x1When,
1, slurries parameter is inputted in operating terminal, realization automatically adds water, auto feed, and slurry consistency error passes through micro- benefit Water supplements aggregate to adjust;
2, change consistency measurement mode, by consistency sensor measurement consistency, consistency parameter more accurately realizes real-time monitoring, The trouble for avoiding slurries preparation from separately carrying out with consistency measurement, shows that consistency information passes to control by display consistency number Consistency automatic adjustment is realized in making sheet;
3. air compressor machine is arranged at the top of mixing drum, when pulp, applies pressure in cylinder, accelerates that slurry-outlet velocity, to reduce slurries residual It stays;
4. automatically adding water hole setting pressure sensor, discharge pressure is adjusted, realizes automatically cleaning in cylinder by spraying water with high pressure.

Claims (1)

1. a kind of intelligence pulping equipment, it is characterised in that: including cylinder, cover and control panel (16);The bottom end of cylinder is equipped with It starches mouth (3), cylinder is supported by cylinder stent (2), and consistency sensor (4), consistency display (5) and slurry are arranged on the inner wall of cylinder Liquid product sensing device (6);It is provided between cylinder and cover sealing ring (13), cover is equipped with fixed card buckle (1) and fixed Handle (7);The water inlet (8) of pressure sensing controller (9) is provided on cover, with mass sensor (15) and controller Feed inlet (14) and stirring motor (11) with deceleration, the output shaft of stirring motor (11) protrude into cylinder after passing through cover It is interior, and connect with stirring blade (12) by screw thread (18), it is easy to disassemble;Air inlet (10) is arranged in water inlet (8) Side;It is provided with the uniformly densely covered spray apertures (17) being connected with water inlet (8) on the inside of cover, passes through pressure sensing controller (9) irrigation pressure for adjusting spray apertures (17), passes through the feeding quantity of mass sensor (15) and controller control feed inlet (14);
Consistency sensor (4), slurry volume sensing device (6), pressure sensing controller (9) and mass sensor (15) with control Making sheet (16) connection;
Control panel (16) is connected with pulping equipment by electric wire.
CN201821159165.3U 2018-07-21 2018-07-21 A kind of intelligence pulping equipment Active CN209633409U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821159165.3U CN209633409U (en) 2018-07-21 2018-07-21 A kind of intelligence pulping equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821159165.3U CN209633409U (en) 2018-07-21 2018-07-21 A kind of intelligence pulping equipment

Publications (1)

Publication Number Publication Date
CN209633409U true CN209633409U (en) 2019-11-15

Family

ID=68470846

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821159165.3U Active CN209633409U (en) 2018-07-21 2018-07-21 A kind of intelligence pulping equipment

Country Status (1)

Country Link
CN (1) CN209633409U (en)

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