CN209631612U - One kind cleaning exclusion device for peanut pod - Google Patents
One kind cleaning exclusion device for peanut pod Download PDFInfo
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- CN209631612U CN209631612U CN201822001264.5U CN201822001264U CN209631612U CN 209631612 U CN209631612 U CN 209631612U CN 201822001264 U CN201822001264 U CN 201822001264U CN 209631612 U CN209631612 U CN 209631612U
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Abstract
本实用新型公开了一种用于花生荚果清选除杂装置,涉及花生除杂技术领域,包括机架,还包括:筛分腔体,通过振动组件设置于所述机架上;进料口,固定设置于所述筛分腔体的顶端,用于投放花生荚果;网筛,倾斜设置于所述筛分腔体的底端;第一出料斗,设置于所述筛分腔体上且位于所述网筛的高端;第二出料斗,设置于所述筛分腔体上且位于所述网筛的低端;以及吸力组件,设置于所述机架上,所述吸力组件通过软体与所述筛分腔体连接,用于将所述筛分腔体内的空气吸出。本实用新型的有益效果是,解决了花生荚果除杂效果差、损失率高的突出问题,提高了风机对于茎、叶、塑料薄膜等杂质的实际分离效果,结构简单,高质高效。
The utility model discloses an impurity removal device for peanut pods, which relates to the technical field of peanut impurity removal. , which is fixedly arranged at the top of the screening cavity and used for putting peanut pods; the mesh screen is inclined and arranged at the bottom end of the screening cavity; the first discharge hopper is arranged on the screening cavity and is located at the high end of the mesh screen; a second discharge hopper is arranged on the screening cavity and is located at the lower end of the mesh screen; and a suction component is arranged on the frame, and the suction component passes through a soft body It is connected with the screening cavity, and is used for sucking out the air in the screening cavity. The beneficial effect of the utility model is that the outstanding problems of poor removal of impurities and high loss rate of peanut pods are solved, the actual separation effect of the fan on stems, leaves, plastic films and other impurities is improved, and the structure is simple, high quality and high efficiency.
Description
技术领域technical field
本实用新型涉及花生除杂技术领域,特别是一种用于花生荚果清选除杂装置。The utility model relates to the technical field of peanut removal, in particular to a device for removing impurities from peanut pods.
背景技术Background technique
目前,花生收获机械的清选除杂工艺多采用下置风吹式风机,其弊端在于虽可以实现部分除杂去土,但是其筛选荚果会造成夹杂其中的土块、石子、茎杆与缠绕的残膜等杂质一块落入集果口,大大增加了花生荚果含杂量;另外下置式风机对茎叶、草屑与浮土的清除效果欠佳,特别是对缠绕残膜的去除难以实现,夹带残膜的花生荚果在贮藏时容易加速霉变。At present, the cleaning and removal process of peanut harvesting machinery mostly adopts the lower air blower. The disadvantage is that although part of the removal of impurities and soil can be achieved, the screening of pods will cause clods, stones, stems and entanglement. The residual film and other impurities fall into the fruit collecting mouth, which greatly increases the impurities content of peanut pods; in addition, the bottom-mounted fan has poor removal effect on stems, grass clippings and floating soil, especially the removal of winding residual film is difficult to achieve. Peanut pods with residual film are easy to accelerate mildew during storage.
实用新型内容Utility model content
本实用新型的目的是为了解决克服现有花生清选装置中花生荚果含杂量高、对茎叶、草屑、浮土、残膜清除效果欠佳等不足,设计了一种用于花生荚果清选除杂装置。The purpose of the utility model is to solve the problems of high impurities in peanut pods and poor removal effect on stems and leaves, grass clippings, floating soil and residual film in the existing peanut cleaning device. Choose a cleaning device.
实现上述目的本实用新型的技术方案为,一种用于花生荚果清选除杂装置,包括机架,还包括:筛分腔体,通过振动组件设置于所述机架上;进料口,固定设置于所述筛分腔体的顶端,用于投放花生荚果;网筛,倾斜设置于所述筛分腔体的底端;第一出料斗,设置于所述筛分腔体上且位于所述网筛的高端;第二出料斗,设置于所述筛分腔体上且位于所述网筛的低端;以及吸力组件,设置于所述机架上,所述吸力组件通过软体与所述筛分腔体连接,用于将所述筛分腔体内的空气吸出。To achieve the above purpose, the technical scheme of the present invention is that a device for cleaning and removing impurities for peanut pods includes a frame, and further includes: a screening cavity, which is arranged on the frame through a vibrating component; a feeding port, It is fixedly arranged at the top of the screening cavity and is used for putting peanut pods; the mesh screen is inclined and arranged at the bottom end of the screening cavity; the first discharge hopper is arranged on the screening cavity and is located in the The high end of the mesh screen; the second discharge hopper is arranged on the screening cavity and is located at the lower end of the mesh screen; and the suction component is arranged on the frame, and the suction component is connected with the The sieving cavity is connected for sucking out the air in the sieving cavity.
进一步的,所述振动组件包括振杆、偏心轮、振动电机,所述振动电机与偏心轮偏心连接,所述振杆的一端与偏心轮铰连接、另一端与所述筛分腔体铰连接。Further, the vibrating assembly includes a vibrating rod, an eccentric wheel, and a vibrating motor, the vibrating motor is eccentrically connected to the eccentric wheel, one end of the vibrating rod is hingedly connected to the eccentric wheel, and the other end is hingedly connected to the screening cavity. .
进一步的,所述筛分腔体的侧面设有视窗。Further, a viewing window is provided on the side of the screening cavity.
进一步的,所述筛分腔体内设有挡板,所述挡板的顶端与吸力组件连接,所述挡板的两侧与筛分腔体内侧壁连接,所述挡板的底端与所述网筛设有间距。Further, the screening cavity is provided with a baffle, the top of the baffle is connected to the suction component, the two sides of the baffle are connected to the inner wall of the screening cavity, and the bottom end of the baffle is connected to the suction assembly. The mesh screen is provided with a spacing.
进一步的,所述第一出料斗为方形,所述第二出料斗为方形。Further, the first discharge hopper is square, and the second discharge hopper is square.
进一步的,所述软体的材质是毡布。Further, the material of the soft body is felt cloth.
进一步的,所述吸力组件包括:风室,设置于所述筛分腔体上,所述风室的底端设有与所述筛分腔体连通的吸风孔,所述风室的侧面设有排风口;风机,设置于所述风室的上方;以及风叶,设置于所述风室的内腔,用与将所述筛分腔体内的空气从吸风孔吸入、从排风口排出。Further, the suction assembly includes: an air chamber, which is arranged on the screening cavity, the bottom end of the air chamber is provided with a suction hole communicating with the screening cavity, and the side surface of the air chamber is provided with a suction hole communicating with the screening cavity. An air outlet is provided; a fan is arranged above the air chamber; and a fan blade is arranged in the inner cavity of the air chamber, and is used to inhale the air in the screening chamber from the air suction holes and from the exhaust air. air outlet.
再进一步的,所述风叶包括数组等角度排列的折板和风向板,所述折板和风向板一一对应设置,所述折板设有沿所述风机旋转方向的外折,所述风向板倾斜设置在所述折板上,用于风向的转变。为增强风机的吸送作用效果,风叶的设计采用沿所述风机旋转方向外折,即梯形后弯的方法,充分增大风叶与空气的接触面积,加强风力。Still further, the fan blade includes an array of folded plates and wind direction plates arranged at equal angles, the folded plates and the wind direction plates are arranged in a one-to-one correspondence, and the folded plates are provided with outward folds along the rotation direction of the fan, and the The wind direction plate is obliquely arranged on the folded plate for changing the wind direction. In order to enhance the suction effect of the fan, the design of the fan blade adopts the method of folding outward along the rotation direction of the fan, that is, the method of trapezoidal back bending, which fully increases the contact area between the fan blade and the air and strengthens the wind power.
再进一步的,所述风室的形状为蜗壳状。使风室充分与空气流体接触,减少了振动网筛表面喂入物的堆积,从而高效地解决了较轻杂质无法筛除的关键问题,保证了花生的除杂与清选效果。Still further, the shape of the wind chamber is a volute shape. The air chamber is fully in contact with the air and fluid, which reduces the accumulation of the feed on the surface of the vibrating screen, thus effectively solving the key problem that the lighter impurities cannot be screened out, and ensuring the effect of removing impurities and cleaning peanuts.
本实用新型的有益效果是:通过将吸力组件设置在筛分腔体的上方,筛分腔体振动,而不仅有网筛振动,解决了花生荚果除杂效果差、损失率高的突出问题,提高了风机对于茎、叶、塑料薄膜等杂质的实际分离效果,结构简单,高质高效。The beneficial effects of the utility model are: by arranging the suction component above the screening cavity, the screening cavity vibrates, not only the mesh screen, thus solving the outstanding problems of poor removal of impurities and high loss rate of peanut pods, The actual separation effect of the fan on impurities such as stems, leaves, and plastic films is improved, and the structure is simple, high-quality and efficient.
附图说明Description of drawings
图1是本申请花生荚果清选除杂装置的结构示意图Ⅰ;Fig. 1 is the structural representation I of the peanut pod cleaning and impurity removal device of the present application;
图2是本申请花生荚果清选除杂装置的结构示意图Ⅱ;Fig. 2 is the structural representation II of the peanut pod cleaning and impurity removal device of the present application;
图3是图1的主视结构示意图;Fig. 3 is the front view structure schematic diagram of Fig. 1;
图4是本申请筛分腔体的俯视结构示意图;Fig. 4 is the top-view structure schematic diagram of the screening cavity of the present application;
图5是图4中A-A处的剖视图;Fig. 5 is the sectional view at A-A place in Fig. 4;
图6是本申请吸力组件的结构示意图;Fig. 6 is the structural representation of the suction assembly of the present application;
图7是本申请风叶的结构示意图。FIG. 7 is a schematic structural diagram of a fan blade of the present application.
以上各图中,1、机架;2、筛分腔体;21、视窗;22、挡板;3、进料口;4、网筛;5、第一出料斗;6、第二出料斗;7、吸力组件;71、风室;72、风机;73、风叶;74、吸风孔; 75、排风口;731、折板;732、风向板;81、振动电机;82、偏心轮;83、振杆;9、软体。In the above figures, 1. the frame; 2. the screening cavity; 21, the viewing window; 22, the baffle; 3, the feeding port; 4, the mesh screen; 5, the first discharge hopper; 6, the second discharge hopper ;7, suction component; 71, wind chamber; 72, fan; 73, fan blade; 74, suction hole; 75, air outlet; 731, folded plate; 732, wind direction plate; 81, vibration motor; 82, eccentric wheel; 83, vibrating rod; 9, software.
具体实施方式Detailed ways
为更进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型的具体实施方式、结构、特征及其功效,详细说明如下:In order to further illustrate the technical means and effects adopted by the present utility model to achieve the intended purpose of the utility model, the following in conjunction with the accompanying drawings and preferred embodiments, the specific embodiments, structures, features and effects of the present utility model will be described in detail. as follows:
本申请的思路是,利用流态化除杂分离特性,借可控气流使花生荚果与杂质流态化,呈现半悬浮状态,借比重差异实现荚果与轻质杂质有效分离,解决了花生荚果除杂效果差、损失率高等突出问题,提高了风机对于茎、叶、塑料薄膜等杂质的实际分离效果。The idea of the present application is to use the fluidized impurity removal and separation characteristics to fluidize the peanut pods and impurities by means of a controllable airflow, and present a semi-suspended state, and to effectively separate the pods and light impurities by the difference in specific gravity, thereby solving the problem of removing peanut pods. The outstanding problems of poor impurity effect and high loss rate improve the actual separation effect of the fan on stems, leaves, plastic films and other impurities.
一种用于花生荚果清选除杂装置,如图1至图7所示,包括机架1,筛分腔体2,进料口 3,网筛4,第一出料斗5,第二出料斗6和吸力组件7。A device for cleaning and removing impurities for peanut pods, as shown in Figures 1 to 7, includes a frame 1, a screening cavity 2, a feeding port 3, a mesh screen 4, a first discharge hopper 5, and a second discharge hopper. Hopper 6 and suction assembly 7.
参考图1至图5,筛分腔体2通过振动组件设置在机架1上,利用振动组件,可实现筛分腔体2的上下振动。关于振动组件,本申请提供了一种,该振动组件包括振动电机81、偏心轮82和振杆83,振动电机81与偏心轮82偏心连接,振杆83的一端与偏心轮82铰连接、另一端与筛分腔体2铰连接,振动电机81旋,带动偏心轮82做偏心运动,设置在偏心轮82 上的振杆83会使筛分腔体2往复振动,进而实现振动效果。另外,在筛分腔体2的侧面设有视窗21,方便观察其内部的情况。Referring to FIG. 1 to FIG. 5 , the screening cavity 2 is arranged on the frame 1 through a vibration assembly, and the up and down vibration of the screening cavity 2 can be realized by using the vibration assembly. Regarding the vibration assembly, this application provides a vibration assembly including a vibration motor 81, an eccentric wheel 82 and a vibration rod 83, the vibration motor 81 is eccentrically connected to the eccentric wheel 82, one end of the vibration rod 83 is hingedly connected to the eccentric wheel 82, and the other One end is hingedly connected with the screening chamber 2, and the vibration motor 81 rotates to drive the eccentric wheel 82 to do eccentric motion. In addition, a viewing window 21 is provided on the side of the sieving cavity 2, which is convenient to observe the internal conditions thereof.
进料口3固定设置在筛分腔体2的顶端,该进料口3用于投放花生荚果。网筛4倾斜设置在筛分腔体2的底端,筛分腔体2的内腔通过网筛4与外界连通,即筛分腔体内的小颗粒杂物,如泥块等会通过网筛4掉落出来。第一出料斗5设置在筛分腔体2上且位于网筛4的高端,第一出料斗5可选用方形,较重的石子等则因筛分腔体2的往复振动而贴着编织网筛 4面向高端移动,经第一出料斗5排出,达到高效清选除杂的目的。第二出料斗6设置在筛分腔体2上且位于网筛4的低端,第二出料斗6可选用方形,荚果借自重从第二出料斗6排出。The feeding port 3 is fixedly arranged at the top of the screening cavity 2, and the feeding port 3 is used for putting peanut pods. The mesh screen 4 is inclined at the bottom end of the screening cavity 2, and the inner cavity of the screening cavity 2 is communicated with the outside world through the mesh screen 4, that is, the small particles of debris in the screening cavity, such as mud blocks, will pass through the mesh screen. 4 falls out. The first discharge hopper 5 is arranged on the screening cavity 2 and is located at the high end of the mesh screen 4. The first discharge hopper 5 can be selected in a square shape, and the heavier stones, etc., are attached to the woven mesh due to the reciprocating vibration of the screening cavity 2. The screen 4 moves towards the high end and is discharged through the first discharge hopper 5 to achieve the purpose of efficient cleaning and impurity removal. The second discharge hopper 6 is arranged on the screening cavity 2 and is located at the lower end of the mesh screen 4. The second discharge hopper 6 can be a square shape, and the pods are discharged from the second discharge hopper 6 by their own weight.
参考图1至图3,吸力组件7设置在机架1上,吸力组件7通过软体9与筛分腔体2连接,该吸力组件7用于将筛分腔体2内的空气吸出。本申请中,筛分腔体2是与振动组件连接的,也就是说整个筛分腔体2振动,而不单单是网筛4振动,通过该设计,能够增大吸力组件7对筛分腔体2内的浮土、子叶、茎秆和塑料薄膜等轻浮杂物的吸力,降低了网筛4的损耗速度。软体9可以选用毡布等软体材料制作。Referring to FIGS. 1 to 3 , the suction assembly 7 is arranged on the frame 1 , the suction assembly 7 is connected with the screening cavity 2 through the soft body 9 , and the suction assembly 7 is used to suck out the air in the screening cavity 2 . In this application, the screening cavity 2 is connected with the vibration component, that is to say, the entire screening cavity 2 vibrates, not just the mesh screen 4. Through this design, the suction component 7 can be increased to the screening cavity. The suction of the floating soil, cotyledons, stems and plastic films in the body 2 reduces the loss rate of the mesh screen 4 . The soft body 9 can be made of soft materials such as felt cloth.
本申请针对筛分腔体2和吸力组件7的位置,设计了一种可供参考的吸力组件7结构。参考图6和图7,吸力组件7包括风室71,风机72和风叶73,风室71设置在筛分腔体2上,风室71的底端设有与筛分腔体2连通的吸风孔74,风室71的侧面设有排风口75。风机72 设置在风室71的上方。风叶73设置在风室71的内腔,用与将筛分腔体2内的空气从吸风孔 74吸入、从排风口75排出。本申请的风室71可以利用仿生学设计成为蜗壳状。风机72带动风叶73旋转,筛分腔体2内的风被旋转的风叶73吸出来,然后从风室71侧面的排风口 75排出,此处,主要利用了风叶73高速旋转产生负压的原理。In this application, a reference structure of the suction assembly 7 is designed for the positions of the screening cavity 2 and the suction assembly 7 . Referring to FIGS. 6 and 7 , the suction assembly 7 includes an air chamber 71 , a fan 72 and a fan blade 73 , the air chamber 71 is arranged on the screening cavity 2 , and the bottom end of the air chamber 71 is provided with a suction connecting with the screening cavity 2 . The air hole 74 and the side surface of the air chamber 71 are provided with an air outlet 75 . The fan 72 is provided above the wind chamber 71 . The air blades 73 are arranged in the inner cavity of the air chamber 71, and are used for sucking the air in the screening chamber 2 from the air suction holes 74 and discharging them from the air exhaust ports 75. The wind chamber 71 of the present application can be designed into a volute shape using bionics. The fan 72 drives the fan blade 73 to rotate, and the wind in the screening cavity 2 is sucked out by the rotating fan blade 73, and then discharged from the air outlet 75 on the side of the air chamber 71. Here, the high-speed rotation of the fan blade 73 is mainly used to generate The principle of negative pressure.
由于吸力组件主要针对轻浮杂物起作用,轻浮杂物会不停的冲击风叶73,故吸力组件7 中的风叶73不能选用普通的风扇叶片,风叶73包括数组等角度排列的折板731和风向板732,图5显示了有六组,折板731和风向板732一一对应设置,折板731设有沿风机72旋转方向的外折,风向板732倾斜设置在折板731上,该风向板732用于风向的转变。该结构能够在保证风叶73强度的基础上,满足使用要求。Since the suction assembly mainly acts on light and light debris, the light and floating debris will continuously impact the fan blades 73, so the fan blades 73 in the suction assembly 7 cannot use ordinary fan blades, and the fan blades 73 include an array of folded plates arranged at equal angles. 731 and the wind direction plate 732, Fig. 5 shows that there are six groups, the folded plate 731 and the wind direction plate 732 are arranged in one-to-one correspondence, the folded plate 731 is provided with an outward fold along the rotation direction of the fan 72, and the wind direction plate 732 is inclined and arranged on the folded plate 731 , the wind direction plate 732 is used for the change of wind direction. This structure can meet the usage requirements on the basis of ensuring the strength of the fan blade 73 .
参考图3和图5所示,筛分腔体2内设有挡板22,挡板22的顶端与吸力组件7连接,挡板22的两侧与筛分腔体2内侧壁连接,挡板22的底端与网筛4设有间距,避免阻挡物料运动。该挡板22设计在网筛4的上方,其正对网筛4的振动方向,在一定程度上降低了对吸力组件7的吸力要求,使得吸力组件7对轻浮杂物更具针对性。3 and 5, the screening cavity 2 is provided with a baffle 22, the top of the baffle 22 is connected to the suction assembly 7, the two sides of the baffle 22 are connected to the inner side wall of the screening cavity 2, the baffle The bottom end of 22 is spaced from the screen 4 to avoid blocking the movement of materials. The baffle plate 22 is designed above the mesh screen 4 and faces the vibration direction of the mesh screen 4 , which reduces the suction requirement for the suction assembly 7 to a certain extent, so that the suction assembly 7 is more targeted for light and floating debris.
在工作中,经花生联合收获机或花生捡拾摘果机摘果后,夹带石子、泥块、塑料薄膜等杂物的花生荚果,由进料口3落入筛分腔体2内,在振动电机81的驱动下,经过偏心轮82和振杆83的作用,使筛分腔体2往复振动。由于花生荚果与石子、泥块等杂质的比重不同,落入进料口3的花生荚果及杂质,在风机73驱动下,高压风叶73产生的吸送气流与往复振动的筛分腔体2综合作用,花生荚果及茎叶、薄膜等轻质杂质借助筛分腔体2的可控气流进入流态化,呈半悬浮状态,荚果借自重流向第二出料斗6排出;抛到高处的浮土、子叶、茎秆和塑料薄膜借助蜗壳仿生高压吸送风机72的吸力从软体9连接的排风口75排出。泥块等小杂物在筛分腔体2的振动下从网筛4的筛孔掉落;较重的石子等则因往复振动而贴着编织网筛4向上端移动,经第一出料斗5排出,达到高效清选除杂的目的。During work, after being picked by a peanut combine harvester or a peanut picking machine, the peanut pods entrained with stones, mud blocks, plastic films and other sundries fall into the screening cavity 2 from the feeding port 3, and the vibration motor 81 Driven by the eccentric wheel 82 and the vibrating rod 83, the screening cavity 2 is reciprocatingly vibrated. Because the specific gravity of peanut pods and impurities such as stones and mud blocks is different, the peanut pods and impurities falling into the feeding port 3 are driven by the fan 73, and the suction airflow generated by the high-pressure fan blades 73 and the reciprocating vibration screening cavity 2 Combined action, light impurities such as peanut pods, stems, leaves, and films are fluidized by the controllable airflow of the screening cavity 2, and are in a semi-suspended state, and the pods flow to the second discharge hopper 6 by their own weight. The floating soil, cotyledons, stems and plastic films are discharged from the air outlet 75 connected to the soft body 9 by the suction force of the volute bionic high pressure suction fan 72 . Small debris such as mud blocks fall from the screen holes of the mesh screen 4 under the vibration of the screening cavity 2; heavier stones and the like move up against the woven mesh screen 4 due to the reciprocating vibration, and pass through the first discharge hopper. 5 discharge to achieve the purpose of efficient cleaning and impurity removal.
以上参考了优选实施例对本实用新型进行了描述,但本实用新型的保护范围并不限制于此,在不脱离本实用新型的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来,且不应将权利要求中的任何附图标记视为限制所涉及的权利要求,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的。因此,任何落入权利要求的范围内的所有技术方案均在本实用新型的保护范围内。The present invention has been described above with reference to the preferred embodiments, but the protection scope of the present invention is not limited thereto, and various improvements can be made to it without departing from the scope of the present invention and equivalents can be used As long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way, and any reference signs in the claims should not be construed as limiting the rights involved It is intended that the embodiments be considered in all respects to be exemplary, and not restrictive. Therefore, any technical solutions falling within the scope of the claims are within the protection scope of the present invention.
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Cited By (2)
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CN109499875A (en) * | 2018-11-30 | 2019-03-22 | 青岛农业大学 | One kind cleaning exclusion device for peanut pod |
CN117531690A (en) * | 2024-01-09 | 2024-02-09 | 黑龙江八一农垦大学 | A feed screening device for a grain dryer |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109499875A (en) * | 2018-11-30 | 2019-03-22 | 青岛农业大学 | One kind cleaning exclusion device for peanut pod |
CN109499875B (en) * | 2018-11-30 | 2024-09-24 | 青岛农业大学 | Impurity removing device for peanut pod cleaning |
CN117531690A (en) * | 2024-01-09 | 2024-02-09 | 黑龙江八一农垦大学 | A feed screening device for a grain dryer |
CN117531690B (en) * | 2024-01-09 | 2024-03-29 | 黑龙江八一农垦大学 | A feeding screening device for grain dryer |
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