CN209625839U - The reinforced composite cable of intelligent industrial robot carbon fiber - Google Patents
The reinforced composite cable of intelligent industrial robot carbon fiber Download PDFInfo
- Publication number
- CN209625839U CN209625839U CN201920626273.5U CN201920626273U CN209625839U CN 209625839 U CN209625839 U CN 209625839U CN 201920626273 U CN201920626273 U CN 201920626273U CN 209625839 U CN209625839 U CN 209625839U
- Authority
- CN
- China
- Prior art keywords
- conductor
- rubber skeleton
- carbon fiber
- core
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 26
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 26
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 239000002131 composite material Substances 0.000 title claims abstract description 7
- 229920001971 elastomer Polymers 0.000 claims abstract description 36
- 239000005060 rubber Substances 0.000 claims abstract description 36
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 238000009941 weaving Methods 0.000 claims abstract description 13
- 229920002635 polyurethane Polymers 0.000 claims abstract description 8
- 239000004814 polyurethane Substances 0.000 claims abstract description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000005977 Ethylene Substances 0.000 claims abstract description 6
- 229920001577 copolymer Polymers 0.000 claims abstract description 6
- 239000003292 glue Substances 0.000 claims abstract description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 5
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 229920002681 hypalon Polymers 0.000 claims abstract description 4
- 239000004020 conductor Substances 0.000 claims description 47
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052736 halogen Inorganic materials 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 6
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 5
- 150000002367 halogens Chemical class 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 229920002799 BoPET Polymers 0.000 claims description 4
- 229920000271 Kevlar® Polymers 0.000 claims description 4
- 239000005041 Mylar™ Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000009954 braiding Methods 0.000 claims description 4
- 239000000084 colloidal system Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 4
- 239000004761 kevlar Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 239000004800 polyvinyl chloride Substances 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- 235000019504 cigarettes Nutrition 0.000 claims 1
- 230000003139 buffering effect Effects 0.000 abstract description 2
- 238000000137 annealing Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001596 poly (chlorostyrenes) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Insulated Conductors (AREA)
Abstract
The utility model discloses a kind of reinforced composite cables of intelligent industrial robot carbon fiber, it include rubber skeleton, the rubber skeleton is hollow cross, core one is equipped at the inside center of rubber skeleton, core two is uniformly distributed on peripheries in core one, taper sealing plate is respectively equipped in four sides of rubber skeleton, elastic polyurethane stick is respectively equipped in four Ge Wai corners of rubber skeleton, cross-linked ethylene TFE copolymer insulating layer is successively coated in the outside of rubber skeleton, carbon fiber wire and tin plated steel wire mixed weaving set, nano-silicon marine glue filled layer, aluminum alloy strip lock armo layer and chlorosulfonated polyethylene oversheath.Carbon fiber wire and tin plated steel wire mixed weaving layer are melt into carbon fiber wire and tin plated steel wire mixed weaving set by the utility model, and structure is more stable, not easy to crack, and bonding covering performance is more preferable, not easily to fall off；Four elastic polyurethane plates play the role of squeezing buffering, and elasticity is big, moreover it is possible to increase the toughness of cable.
Description
Technical field
The utility model relates to field of cable technology more particularly to a kind of intelligent industrial robot carbon fiber are reinforced multiple
Close cable.
Background technique
Industrial robot is the important component of industrial robot with cable, since industrial robot cable was using
One-way or bi-directional torsion is subjected in journey for a long time, it is also possible to the combinative movement of flexion torsion and stretching is subjected to, to industrial robot electricity
Cable it is wear-resisting, open that tearing, high flexibility, resistance to torsion characteristic requirements are higher, and existing industrial robot cable is in these sides
The performance in face also compares shortcoming, and therefore, it is necessary to one kind can be subjected to prolonged bending motion, the electricity of wide-angle twisting motion
Cable, to meet the needs of existing industrial robot service performance.
Utility model content
The utility model aim is exactly in order to make up the defect of prior art, to provide a kind of intelligent industrial robot carbon fiber
Tie up reinforced composite cable.
The utility model is achieved through the following technical solutions:
A kind of reinforced composite cable of intelligent industrial robot carbon fiber, includes rubber skeleton, the rubber bone
Frame be it is hollow cross, at the inside center of rubber skeleton be equipped with core one, be uniformly distributed on peripheries with core two, In in core one
Four sides of rubber skeleton are respectively equipped with taper sealing plate, are respectively equipped with elastic polyurethane in four Ge Wai corners of rubber skeleton
Stick is successively coated with cross-linked ethylene TFE copolymer insulating layer, carbon fiber wire and tin plated steel wire in the outside of rubber skeleton
Mixed weaving set, nano-silicon marine glue filled layer, aluminum alloy strip lock armo layer and chlorosulfonated polyethylene oversheath, the line
Core one includes conductor one, is coated with the elastic body insulated layer of Halogen EP rubbers in the outside of conductor one, and four conductors are a branch of
Be coated with compound copper-plastics band wrapping layer after strand, the core two includes conductor two and conductor three, the outside of conductor two according to
It is secondary to be coated with polypropylene insulation layer and kevlar fiber braiding layer, low-smoke low-halogen polychlorostyrene second is successively coated in the outside of conductor three
Alkene insulating layer, aluminum-magnesium alloy wire woven shield and the fiber band for being coated with semiconductive colloid, by two conductor two and two piece conductors
Aluminum foil mylar belt is coated with after three bundle strands, the conductor one, conductor two and conductor three are by silver-gilt copper wire and carbon fiber wire
Made of bundle strand.
The utility model has the advantages that: the utility model uses the rubber skeleton with cross cavity, and structure is simple
Novelty, core are all put into skeletal internal, play the role of protecting core, not only increase the resistance to compression tensile property of cable, also increase
The flexibility of cable, prolongs the service life；In addition conductor increases conductor made of tinned copper wire adds carbon fiber wire bundle strand
Softness, it is not easy to break；Copper monofilament is subjected to wire drawing re-annealing, the toughness of monofilament is improved by way of heating recrystallization,
It is more durable；Carbon fiber wire and tin plated steel wire mixed weaving layer are melt into carbon fiber wire and tin plated steel wire mixed weaving set, structure
More stable, not easy to crack, bonding covering performance is more preferable, not easily to fall off；Four elastic polyurethane plates play the work for squeezing buffering
With elasticity is big, moreover it is possible to increase the toughness of cable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Specific embodiment
As shown in Figure 1, a kind of reinforced composite cable of intelligent industrial robot carbon fiber, includes rubber skeleton 1, institute
The rubber skeleton 1 stated be it is hollow cross, at the inside center of rubber skeleton 1 be equipped with core one, it is equal in the surrounding of core one
It is furnished with core two, is respectively equipped with taper sealing plate 2 in four sides of rubber skeleton 1, is punished at four outer turnings of rubber skeleton 1
Not She You elastic polyurethane stick 3, the outside of rubber skeleton 1 be successively coated with cross-linked ethylene TFE copolymer insulating layer 4,
Carbon fiber wire and tin plated steel wire mixed weaving set 5, nano-silicon marine glue filled layer 6, aluminum alloy strip lock armo layer 7 and chlorosulfonation
Polyethylene outer sheath 8, the core one include conductor 1, are coated with Halogen EP rubbers elasticity in the outside of conductor 1
Body insulating layer 10 will be coated with compound copper-plastics band wrapping layer 11 after four one 9 bundle strands of conductor, and the core two includes conductor
2 12 and conductor 3 13, it is successively coated with polypropylene insulation layer 14 and kevlar fiber braiding layer 15 in the outside of conductor 2 12,
Low-smoke low-halogen polyvinyl chloride insulation layer 16, aluminum-magnesium alloy wire woven shield 17 are successively coated in the outside of conductor 3 13 and are applied
There is the fiber band 18 of semiconductive colloid, aluminum foil mylar belt 19 will be coated with after two conductors 2 12 and two 3 13 bundle strands of conductor,
Conductor 1, conductor 2 12 and the conductor 3 13 is as made of silver-gilt copper wire and carbon fiber wire bundle strand.
Production technology, specifically includes the following steps:
(1) single copper wire is stretched at normal temperature using wire drawing machine, then single copper wire is put into annealing furnace and is forced
Annealing, annealing temperature are 250-350 degree, annealing time 20-25 minutes, copper monofilament are made, then copper monofilament surface sprays silver layer, then
By more copper monofilament and more carbon fiber wire bundle strands, conductor one, conductor two and conductor three is respectively prepared；
(2) the elastic body insulated layer of Halogen EP rubbers is extruded in the outside of conductor one, after 2 hours cooling, by four conductors
One twists together, and coats compound copper-plastics band on the outside, is fixed using seamless welding, and core one is made；
(3) polypropylene insulation layer is extruded after 2 hours cooling in the outside of conductor two to wrap up kevlar fiber braiding layer
On the outside of polypropylene insulation layer, count 90%；Low-smoke low-halogen polyvinyl chloride insulation layer is extruded in the outside of conductor three, it is cold
But after 2 hours, aluminum-magnesium alloy wire woven shield is coated on the outside of low-smoke low-halogen polyvinyl chloride insulation layer, then will be coated with and partly lead
The fiber band of electric colloid is coated on the outside of aluminum-magnesium alloy wire woven shield, and two conductor two and two piece conductors three are stranded in
Together, and on the outside aluminum foil mylar belt is coated, core two is constituted；
(4) left and right rubber baffle is welded in the two sides of rubber taper sealing plate, a quarter skeleton is constituted, by four cores two
On the inside of a quarter skeleton described in being respectively put into four, single line core one is placed among four cores two, by four four points
One of the left baffle of skeleton be successively welded to connect, the rubber skeleton for having cross cavity is constituted, in the outside of rubber skeleton
Four corners pass through gluing respectively and are bonded with elastic polyurethane stick, rubber skeleton and core one, core two and elastic polyurethane
Stick collectively forms cable core；The length and width of rubber skeleton depend on core one and core two diameter, make four cores two with
Rubber skeleton inner wall is in close contact；
(5) cross-linked ethylene TFE copolymer insulating layer is extruded on the outside of cable core, after 2 hours cooling, by carbon fiber
Silk is wrapped on the outside of cross-linked ethylene TFE copolymer insulating layer with tin plated steel wire mixed weaving layer, count 90%, will
Carbon fiber wire and tin plated steel wire mixed weaving layer are melt into carbon fiber wire and tin plated steel wire mixed weaving set, in carbon fiber wire and plating
Nano-silicon marine glue is smeared in tin steel wire mixed weaving set outside, after marine glue solidification, then wraps aluminum alloy strip lock armo layer,
It finally extrudes chlorosulfonated polyethylene oversheath and obtains finished cable after 4 hours cooling.
The melting condition of the carbon fiber wire and tin plated steel wire mixed weaving layer are as follows: melting temperature is 100-150 degree, is melted
Melt time 5-15 minute, and is purged and cooled down with 5-10 degree air.
Claims (1)
1. a kind of reinforced composite cable of intelligent industrial robot carbon fiber, it is characterised in that: it include rubber skeleton, it is described
Rubber skeleton be it is hollow cross, at the inside center of rubber skeleton be equipped with core one, in being uniformly distributed on peripheries with for core one
Core two is respectively equipped with taper sealing plate in four sides of rubber skeleton, is respectively equipped in four Ge Wai corners of rubber skeleton
Elastic polyurethane stick is successively coated with cross-linked ethylene TFE copolymer insulating layer, carbon fiber wire in the outside of rubber skeleton
It is protected with outside tin plated steel wire mixed weaving set, nano-silicon marine glue filled layer, aluminum alloy strip lock armo layer and chlorosulfonated polyethylene
Set, the core one includes conductor one, the elastic body insulated layer of Halogen EP rubbers is coated in the outside of conductor one, by four
Compound copper-plastics band wrapping layer is coated with after one bundle strand of root conductor, the core two includes conductor two and conductor three, in conductor
Two outside is successively coated with polypropylene insulation layer and kevlar fiber braiding layer, is successively coated with low cigarette in the outside of conductor three
Low halogen polyvinyl chloride insulation layer, aluminum-magnesium alloy wire woven shield and the fiber band for being coated with semiconductive colloid, by two conductors two
With aluminum foil mylar belt is coated with after two three bundle strands of conductor, the conductor one, conductor two and conductor three are by silver-gilt copper wire
With made of carbon fiber wire bundle strand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920626273.5U CN209625839U (en) | 2019-05-05 | 2019-05-05 | The reinforced composite cable of intelligent industrial robot carbon fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920626273.5U CN209625839U (en) | 2019-05-05 | 2019-05-05 | The reinforced composite cable of intelligent industrial robot carbon fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209625839U true CN209625839U (en) | 2019-11-12 |
Family
ID=68459353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920626273.5U Expired - Fee Related CN209625839U (en) | 2019-05-05 | 2019-05-05 | The reinforced composite cable of intelligent industrial robot carbon fiber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209625839U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110010272A (en) * | 2019-05-05 | 2019-07-12 | 安徽国电电缆集团有限公司 | The reinforced composite cable of intelligent industrial robot carbon fiber and its manufacturing process |
-
2019
- 2019-05-05 CN CN201920626273.5U patent/CN209625839U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110010272A (en) * | 2019-05-05 | 2019-07-12 | 安徽国电电缆集团有限公司 | The reinforced composite cable of intelligent industrial robot carbon fiber and its manufacturing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191112 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |