CN209618469U - Mat material enriching mean and full-automatic heat pressing production line - Google Patents

Abstract

The utility model relates to a kind of mat material enriching means, the stock roller being set in turn in including rack and from upstream to downstream in rack, feeding roller group, cutting assembly, splicing plate, block piece, the first Power Component of conveying power is provided for feeding roller group, drive splicing plate along the second Power Component of the separate or close feeding roller group of feeding roller group conveying direction, the block piece is fixed on bracket and is barred from the upper surface of splicing plate or the two sides of splicing plate, be provided with below the splicing plate it is vertical in or the oblique conveying mechanism for being used to convey unclassified stores in the splicing plate direction of motion, with intelligence degree height, the advantage that operational paradigm is high and filling is accurate.

Description

Mat material enriching mean and full-automatic heat pressing production line

Technical field

The utility model relates to automobile cushion processing equipment field more particularly to a kind of mat material enriching means.

Background technique

Automobile cushion is the indispensable interior of automobile, generally comprises spongy layer, bottom and outer lining.And outer lining root Different materials, wool seat cushions, suede seat cushions such as winter, the silk vapour of summer will be used according to different demands Vehicle cushion, sub- silk automobile cushion.It can be divided into manufacture craft: hand weaving seat cushions, woven seat cushions and manual needle Pierce seat cushions.But due to the limitation of the characteristics such as the elasticity of material itself, softness, the degree of automation is lower.

Authorization Notice No. discloses a kind of automobile cushion integrated molding equipment for the Chinese patent of CN206030523U, including Pedestal and fixing piece are provided with top-support plate at the top of the pedestal, are symmetrical arranged at the arranged on left and right sides position of the pedestal There are four support casings, are provided with top plate on the top of the base, and cradling piece is combined in the support casing, and the cradling piece connects The top plate is connect, movable plate is provided between four cradling pieces, upper die, institute are provided with below the movable plate It states and is provided with lower mould at the top of top-support plate, hydraulic stem, the liquid are provided at the top shaft core position of the top plate Compression bar has output rod, and the output rod passes through the top plate, and the cooperation output rod is provided at the top of the movable plate and is used Set portion.

It is solve the complete of automobile cushion cushion after molding to a certain extent in place of the deficiencies in the prior art Degree problem and operating efficiency problem, but it is still needed to sheet material placement one by one to designated position in a manual manner；Automatically Change degree is still lower, and the consistency of processing efficiency and product after molding is also not high enough；Especially processing needs to sit to automobile When the inner wall of pad increases sponge or other noncontinuity block structures, it is difficult to realize automation.

Utility model content

The purpose of this utility model one is to provide a kind of mat material enriching mean, reached automatically other continuously or periodically Automatically addition sheet material one by one on the sheet material of conveying, intelligence degree is high, and operational paradigm is high and filling accurately effect.

The above-mentioned technical purpose of the utility model has the technical scheme that

A kind of mat material enriching mean including rack and the stock roller being set in turn in rack from upstream to downstream, is sent Material roller group, splicing plate, block piece, provides third Power Component, the drive splicing plate of conveying power for feeding roller group at cutting assembly Along the second Power Component of the separate or close feeding roller group of feeding roller group conveying direction, the block piece is fixed on bracket and blocking In the upper surface of splicing plate or the two sides of splicing plate, be provided with below the splicing plate it is vertical in or it is oblique in splicing plate movement side To the conveying mechanism for conveying unclassified stores.

By using above-mentioned technical proposal, the material of middle layer is set to stock roller with coiled, then passes through feeding roller group, Via the force feed of feeding roller group, on the one hand material is sent from stock roller extraction to splicing plate, splicing plate, which plays, during this holds The effect of support；And it send to splicing plate, the stroke of material can gradually restore, and in the mobile a certain distance of material or support It touches when block piece, feeding roller group stops conveying, and cutting assembly cuts material；After the completion of cutting, splicing plate is mobile, The blocking of material block block piece and pinpoint be detached from splicing plate drop down onto conveying mechanism, if conveying mechanism is conveying other pieces at this time Material, material sheet of will be fallen on sheet material；It realizes and adds piece automatically one by one on the sheet material that other are continuously or periodically conveyed The effect of material, intelligence degree is high, and operational paradigm is high and filling is accurate.In addition conveying mechanism can be added at this time with more than one Material, be exactly as sandwich part, such as the foam-rubber cushion of automobile cushion.

The utility model is further arranged to: the both ends of the stock roller are provided with roll shaft, are provided with roller in the rack Frame is provided with the roller slot with opening for roll shaft interlocking in the roller frame.

By using above-mentioned technical proposal, coiled material around ring in roll shaft, unreel finish after can be by opening by roll shaft It takes out, and is put into another roll shaft for being wound with coiled material, realize the quick-replaceable of coiled material.

The utility model is further arranged to: the roller slot includes chute section, horizontal segment and inclined above level The seam allowance of section, the chute section are lower than horizontal segment；The opening is set to the top of horizontal segment, and the chute section and horizontal segment are smooth Connection.

By using above-mentioned technical proposal, horizontal segment can be used as transfer or buffering, and the roll shaft to avoid stock roller is direct Skewed slot end is loaded on, the chute section for providing installation positioning is caused brokenly；And it stops that then roller slot can be detached from addition to avoid roll shaft.

The utility model is further arranged to: the cutting assembly includes being set to conveying mechanism close to one end of feeding roller group Top knife rest, be fixed on knife rest lower cutter, sliding be connected to knife rest upper cutter knife and drive upper cutter knife up and down slide Lifting cylinder, the lifting cylinder is fixed on knife rest, and the side where the blade of the upper cutter knife and lower cutter is being moved through It is staggeredly close in journey, the discharging channel passed through for the sheet material Jing Guo feeding roller group, institute are provided between the lower cutter and knife rest The chamfered portion for stating the blade of lower cutter is located at close to the side of feeding roller group.

By using above-mentioned technical proposal, knife rest provides sliding channel for upper cutter knife, and upper cutter knife is staggered to form with lower cutter Shear structure forms shear structure by lifting cylinder manipulation upper cutter knife movement；Discharging channel is passed through for sheet material, and is cut in outlet Structure shear is cut, after partition, breakpoint is located at the tip portion of blade, and feeding roller group continues feeding, passes through edge bevel part Guiding, sheet material pass through sliding channel.

The utility model is further arranged to: the knife rest is fixed with wear-resisting with the opposite surface in two sides of upper cutter knife Plate.

By using above-mentioned technical proposal, loads wearing plate and on the one hand can reduce and wear and be convenient for quickly upon wear more It changes, on the other hand the blade sides of upper cutter knife can also be carried out while upper cutter knife and wearing plate Relative sliding with certain beat Mill.

The utility model is further arranged to: second Power Component include the push cylinder being fixed in rack and It is fixed on the push connector of the end of the stopper rod of push cylinder, the splicing plate is fixed on the bottom of push connector, the blocking One end of part towards feeding roller group is provided with touch switch.

By using above-mentioned technical proposal, push cylinder provides mobile power, and push connector is as switching while providing resistance Gear, sheet material touch switch while close or conflict push connector generates signal, such as the stopper rod of push cylinder contracts The control returned.

The utility model is further arranged to: the feeding roller group includes the second support plate for being fixed on rack, both ends turn Dynamic the second lower compression roller for being connected to the second support plate and up and down sliding are connected to pressure roller on the second of support plate, second support The waist type groove moved up and down for the rotation of pressure roller on second is provided on plate.

By using above-mentioned technical proposal, position can be carried out to pressure roller on second and is adjusted to adjust on second pressure roller and the Gap size between two lower compression rollers, in order to which sheet material passes through or adjust the elasticity compressed.

The utility model is further arranged to: bottom is provided at the top of second support plate with U-shaped second opening The second handle of slot, second support plate is embedded in U-shaped second open slot and with the both side surface of thickness direction and U-shaped opening slot Inner wall contradict, the shaft of pressure roller on second in the second support plate and waist type groove is rotatably connected on the second handle It is fixedly connected；On described second in the shaft of pressure roller and second pressure roller rotation connection and by close end two sides be provided with The section that the inner wall of waist type groove contradicts.

By using above-mentioned technical proposal, the second pull handle can adjust the upper and lower position of pressure roller on second, second On hand draw after, can be rotated 90 ° the end face of handle to be abutted with the top of support plate, at this time can be by pressure roller on second and second Maximum space state is kept between lower compression roller, so that sheet material passes through, and after wearing material operation and completing, can rotate the again Second chief is rabbeted with U-shaped the second open slot and support plate, reduces the position of pressure roller on second again；Structure is simple, liberates people Member, a people can be operated.

The utility model is further arranged to: the third Power Component is motor, and the motor drives the second lower compression roller Rotation.

By using above-mentioned technical proposal, pressure roller is height free state on second, and the weight offer by itself compresses, electricity The rotational power of machine offer lower compression roller.

The purpose of this utility model two is to provide a kind of full-automatic heat pressing production line comprising the mat material enriching mean, institute State the splicing plate direction of motion it is vertical in or the oblique material conveying direction in heat-pressing production chain.

In conclusion the utility model has the following beneficial effects:

1, the effect for adding sheet material automatically one by one on the sheet material that other are continuously or periodically conveyed, intelligence degree are realized Height, operational paradigm is high and filling is accurate；

2, the height and position of upper pressure roller is manipulated by U-shaped rotatable handles, structure is simple, liberates manpower, and a people can be operated；

3, using open roller slot, be conducive to the money speed replacement of stock roller, improve splicing efficiency.

Detailed description of the invention

Fig. 1 is the structure chart of the full-automatic heat pressing production line of embodiment 1；

Fig. 2 is the structure chart of the mat material enriching mean of embodiment 1；

Fig. 3 is the stock roller of embodiment 1 and its structure chart of mounting structure；

Fig. 4 is the structural schematic diagram of the cutting assembly of embodiment 1

Fig. 5 is enlarged drawing of the Fig. 1 of embodiment 2 at A；

Fig. 6 is the structure chart of the receiving mechanism of embodiment 2；

Fig. 7 is the structure chart of the full-automatic heat pressing production line of embodiment 2.

In figure, 1, unreeling structure；2, roller group is overlapped；3, heat pressing forming device；4, receiving mechanism；5, mat material enriching mean； 11, bracket；111, sliding slot；12, cylinder is unreeled；13, roller group is guided；14, dancer；15, contact-making switch；31, main conveying roller group； 32, from conveying roller group；33, the first Power Component；34, fixed plate；35, the first support plate；351, the first lifting groove；352, first Elevator；353, the first in command；354, the first elevating lever；355, the first open slot；36, the first lower compression roller；361, correction ring； 37, pressure roller on first；38, the first detection components；41, initial roller；42, terminal roller；43, conveyer belt；51, stock roller；511, roller Axis；512, roller frame；513, roller slot；5131, chute section；5132, horizontal segment；5133, seam allowance；52, feeding roller group；521, second Fagging；522, the second lower compression roller；523, pressure roller on second；524, waist type groove；525, the second open slot；526, second handle；53, Cutting assembly；531, knife rest；532, lower cutter；533, upper cutter knife；534, lifting cylinder；535, wearing plate；536, discharging channel； 54, splicing plate；55, block piece；56, third Power Component；57, the second Power Component；571, push cylinder；572, push connects Head；561, touch switch；58, rack.

Specific embodiment

The utility model is described in further detail below in conjunction with attached drawing.

Embodiment 1: mat material enriching mean as depicted in figs. 1 and 2, including rack 58 and is successively set from upstream to downstream The stock roller 51 that is placed in rack 58, cutting assembly 53, splicing plate 54, block piece 55, mentions for feeding roller group 52 feeding roller group 52 For convey the third Power Component 56 of power, drive splicing plate 54 along 52 conveying direction of feeding roller group far from or close to feeding roller group 52 the second Power Component 57, block piece 55 be fixed on bracket 11 and be barred from splicing plate 54 upper surface or splicing plate 54 two Side, be provided with below splicing plate 54 it is vertical in or the oblique conveyer for being used to convey unclassified stores in 54 direction of motion of splicing plate Structure.

Referring to Fig. 3, the both ends of stock roller 51 are provided with roll shaft 511, and roller frame 512 is provided in rack 58, is set in roller frame 512 It is equipped with the roller slot 513 with opening rabbeted for roll shaft 511.Roller slot 513 includes chute section 5131, horizontal segment 5132 and inclination The seam allowance 5133 above horizontal segment 5132, chute section 5131 be lower than horizontal segment 5132；Opening is set to the upper of horizontal segment 5132 Side, chute section 5131 are smoothly connected with horizontal segment 5132.

Referring to Fig. 2 and Fig. 4, feeding roller group 52 include be fixed on the second support plate 521 of rack 58, both ends are rotationally connected with Second lower compression roller 522 of the second support plate 521 and up and down sliding are connected to pressure roller 523 on the second of the second support plate 521, and second The waist type groove 524 moved up and down for the rotation of pressure roller 523 on second is provided in support plate 521.The top of second support plate 521 It is provided with the second handle 526 that bottom has the second U-shaped open slot 525, the second support plate 521 is embedded in U-shaped second open slot It 525 and is contradicted with the inner wall of the both side surface of thickness direction and U-shaped second open slot 525, is rotatably connected on second handle 526 It is fixedly connected across the second support plate 521 with the shaft of pressure roller 523 on second in waist type groove 524；Pressure roller 523 on second Pressure roller 523 is rotatablely connected and is provided in the two sides by close end and cuts with what the inner wall of waist type groove 524 contradicted in shaft and second Face.Third Power Component 56 is motor, and motor drives the rotation of the second lower compression roller 522.

Cutting assembly 53 include set on conveying mechanism close to the top of one end of feeding roller group 52 knife rest 531, be fixed on The liter that the lower cutter 532 of knife rest 531, sliding are connected to the upper cutter knife 533 of knife rest 531 and about 533 upper cutter knife driven to slide Sending down abnormally ascending cylinder 534, knife rest 531 are fixed with wearing plate 535 with the opposite surface in two sides of upper cutter knife 533, and knife rest 531 is resistance to along two The channel sliding that nog plate 535 is formed.It is provided between lower cutter 532 and knife rest 531 and passes through for the sheet material Jing Guo feeding roller group 52 Discharging channel 536, the chamfered portion of the blade of lower cutter 532 is located at close to the side of feeding roller group 52.Knife rest 531 and feeding The distance between roller group 52 is sufficient to make the sheet material after by upper cutter knife 533 and the cutting of lower cutter 532 by the push of feeding roller group 52 Pass through discharging channel 536, it is necessary to when distance is zoomed out, the plate for support can be added between knife rest 531 and feeding roller group 52. Lifting cylinder 534 is fixed at the top of knife rest 531, and the side where the blade of upper cutter knife 533 and lower cutter 532 is in moving process It is staggeredly close.

Second Power Component 57 includes the push cylinder 571 being fixed in rack 58 and is fixed on push cylinder 571 The push connector 572 of the end of stopper rod, splicing plate 54 are fixed on the bottom of push connector 572, and block piece 55 is towards feeding roller group 52 one end is provided with touch switch 561.

Working principle:

Will with coiled material stock roller 51 be packed into roller frame 512, by coiled material from stock roller 51 draw, pass through feeding roller group 52 with And cutting assembly 53 can pass through the interval on handle presetting second between pressure roller 523 and lower compression roller before passing through feeding roller group 52 Size, more easily to pass through.In operation, the rotation of feeding roller group 52 provides the power for drawing material and feeding, coiled material warp Feeding passage is crossed to splicing plate 54.After coiled material touches touch switch 561, cutting assembly 53 cuts off coiled material, and with second Power Component 57 drives fishplate bar to far from the movement of 52 direction of feeding roller group.After mobile certain position, coiled material is obstructed the blocking of block piece 55, Start to be detached from fishplate bar and fall into conveying mechanism, completion flaky material is superimposed with other materials.

Embodiment 2: full-automatic heat pressing production line, as shown in figure 5, including unreeling at least of being set gradually from upstream to downstream A kind of unreeling structure 1 of coiled sheet material, the overlapping roller group 2 that different sheet materials are overlapped to conveying or convey single sheet material, will overlapping Sheet material hot-forming heat pressing forming device 3 and receiving mechanism 4.

Referring to figure 5 and figure 6, unreeling structure 1 include bracket 11, be rotationally connected with bracket 11 unreel cylinder 12, be set to it is adjacent It unreels between cylinder 12 or unreels the guidance roller group 13 in the downstream of cylinder 12 and slide the dancer 14 for being connected to sliding slot 111 up and down. Guidance roller group 13, which is separately provided, is provided with its conveying power drive motor, is provided with the sliding slot rabbeted for dancer 14 on bracket 11 111, dancer 14 be set to unreel between cylinder 12 and main conveying roller, be provided in the movement routine of dancer 14 on bracket 11 with The contact-making switch 15 of 14 points of dancer touching feedbacks.In actual use, sheet material is around the lower surface with dancer 14, in guidance roller group When 13 pairs of sheet materials unreel excessive, sheet material sinks and touches contact-making switch 15.Sheet material bypasses dancer 14, moves towards overlapping roller group 2 It is dynamic, enter heat pressing forming device 3 thereafter.

The both ends along sheet material conveying direction of heat pressing forming device 3 be respectively arranged with main conveying roller group 31, from conveying roller group 32 and the first Power Component 33 for driving main conveying roller group 31 to rotate, main conveying roller group 31 is set to 3 edge of heat pressing forming device The upstream of sheet material conveying direction, from passing through between conveying roller group 32 and main conveying roller group 31, transmission connection is synchronous, turns with linear velocity It is dynamic.

It is main conveying roller group 31 and from conveying roller group 32 include be fixed on rack 58 or hot-press arrangement two sides fixed plate 34, Be fixed on the first support plate 35 of fixed plate 34, both ends be rotationally connected with the first support plate 35 the first lower compression roller 36 and upper downslide Pressure roller 37 on be connected to the first support plate 35 first is moved, there are two lean on respectively wherein the first lower compression roller 36 is fixed along its length The correction ring 361 at the both ends of nearly first lower compression roller 36, rectify a deviation ring 361 radial end face with first on pressure roller 37 abutting, with Pressure roller 37 on first lower compression roller 36 and first is separated out certain gap.It is provided in first support plate 35 for pressure roller on first The first lifting groove 351 that 37 rotation moves up and down, interior slide of the first lifting groove 351 is connected with the first elevator 352, on first The shaft of pressure roller 37 is arranged in fixed plate 34.The top of first support plate 35 is provided with bottom with U-shaped first open slot 355 The first in command 353, and the first support plate 35 with U-shaped first is opened embedded in U-shaped first open slot 355 and with the both side surface of thickness direction The inner wall of mouth slot 355 contradicts；It is rotatably connected on the first in command 353 fixed across the first support plate 35 and the first elevator 352 First elevating lever 354 of connection.The import of hot-press arrangement is provided with first whether to have vacant position in the transmission path of detection sheet material Detection components 38.

Referring to Fig. 7, receiving mechanism 4 includes close to the initial roller 41 from conveying roller group 32, the separate terminal from conveying roller group Roller 42 and conveyer belt 43, conveyer belt 43 are set around initial roller 41 and terminal roller 42, and conveyer belt 43 is in netted；From conveying roller group with It is sequentially connected by way of V belt translation between initial roller 41 and keeps synchronous, rotated with linear velocity.

Sheet material mounting means:

Referring to figure 5 and figure 6, sheet material is drawn from cylinder 12 is unreeled, and is threaded in order from conveying roller group 32, from roller group Across when, the upper and lower position of the adjustable upper pressure roller of pull handle can be rotated 90 ° after handle pull-up with by handle End face is abutted with the top of support plate, maximum space state can will be kept between upper pressure roller and lower compression roller at this time, for sheet material It passes through, and after wearing material operation and completing, it swing handle can be reduced again with U-shaped open slot and support plate interlocking again The position of upper pressure roller.

Working method:

Guide reel first draws sheet material from cylinder 12 is unreeled, and sinks at dancer 14 until the contact-making switch 15 that sets out；And Afterwards main conveying roller group 31, start simultaneously from conveying roller group 32 and receiving mechanism 4, the connection three by drive mechanism is synchronous, together Linear velocity rotation, drive sheet material compartment carries out hot pressing by heat pressing forming device 3 and to sheet material, and heat pressing forming device 3 is The hot press moved up and down by cylinder driven mold.

Splicing mode:

Referring to Fig. 7, after unreeling cylinder 12 and unreeling, change it is new unreel cylinder 12 and two roll film materials join end to end, In Connected position hollow out detects vacancy, and junction portion is straight when the first detection components 38 are passed through at the position of hollow out It connects to be moved to and crosses heat pressing forming device 3.

This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but As long as within the protection scope of the present utility model all by the protection of Patent Law.

Claims (10)

1. a kind of mat material enriching mean, it is characterized in that: including rack (58) and being set in turn in rack from upstream to downstream (58) stock roller (51), feeding roller group (52), cutting assembly (53), splicing plate (54), block piece (55) on are feeding roller group (52) provide conveying power third Power Component (56), drive splicing plate (54) along feeding roller group (52) conveying direction it is separate or The second Power Component (57) close to feeding roller group (52), the block piece (55) are fixed on bracket (11) and are barred from splicing plate (54) two sides of upper surface or splicing plate (54), be provided with below the splicing plate (54) it is vertical in or it is oblique in splicing plate (54) direction of motion is used to convey the conveying mechanism of unclassified stores.

2. mat material enriching mean according to claim 1, it is characterized in that: the both ends of stock roller (51) are provided with roll shaft (511), it is provided with roller frame (512) on the rack (58), the tool for roll shaft (511) interlocking is provided on the roller frame (512) There is the roller slot (513) of opening.

3. mat material enriching mean according to claim 2, it is characterized in that: the roller slot (513) include chute section (5131), Horizontal segment (5132) and the inclined seam allowance (5133) above horizontal segment (5132), the chute section (5131) is lower than level Section (5132)；The opening is set to the top of horizontal segment (5132), and the chute section (5131) smoothly connects with horizontal segment (5132) It connects.

4. mat material enriching mean according to claim 1, it is characterized in that: the cutting assembly (53) includes being set to conveyer Structure connects close to the knife rest (531) of the top of one end of feeding roller group (52), the lower cutter (532) for being fixed on knife rest (531), sliding The lifting cylinder (534) for being connected to the upper cutter knife (533) of knife rest (531) and upper cutter knife (533) being driven to slide up and down, the lifting Cylinder (534) is fixed on knife rest (531), and the side where the blade of the upper cutter knife (533) and lower cutter (532) is being moved through It is staggeredly close in journey, it is provided between the lower cutter (532) and knife rest (531) for passing through by the sheet material of feeding roller group (52) Discharging channel (536), the chamfered portion of the blade of the lower cutter (532) is located at close to the side of feeding roller group (52).

5. mat material enriching mean according to claim 4, it is characterized in that: the two of the knife rest (531) and upper cutter knife (533) The opposite surface in a side is fixed with wearing plate (535).

6. mat material enriching mean according to claim 1, it is characterized in that: second Power Component (57) includes being fixed on Push cylinder (571) in rack (58) and be fixed on push cylinder (571) stopper rod end push connector (572), The splicing plate (54) is fixed on the bottom of push connector (572), the one end of the block piece (55) towards feeding roller group (52) It is provided with touch switch (561).

7. mat material enriching mean according to claim 1, it is characterized in that: the feeding roller group (52) includes being fixed on rack (58) the second support plate (521), both ends be rotationally connected with the second support plate (521) the second lower compression roller (522) and upper downslide Pressure roller (523) on be connected to support plate second is moved, is provided on second support plate (521) for pressure roller (523) on second The waist type groove (524) that moves up and down of rotation.

8. mat material enriching mean according to claim 7, it is characterized in that: the top of second support plate (521) is arranged There is bottom to have the second handle (526) of U-shaped second open slot (525), second support plate (521) is opened embedded in U-shaped second Mouth slot (525) is simultaneously contradicted with the inner wall of the both side surface of thickness direction and U-shaped opening slot, is rotated on the second handle (526) It is connected with and is fixedly connected with the shaft of pressure roller (523) on second in waist type groove (524) across the second support plate (521)；Institute It states the rotation connection of pressure roller (523) in the shaft and second of pressure roller on second (523) and is provided with and waist in the two sides by close end The section that the inner wall of type groove (524) contradicts.

9. mat material enriching mean according to claim 1, it is characterized in that: the third Power Component (56) is motor, institute It states motor and drives the second lower compression roller (522) rotation.

10. full-automatic heat pressing production line, it is characterized in that: the mat material enriching mean (5) comprising claim 1-8 any one, institute State splicing plate (54) direction of motion it is vertical in or the oblique material conveying direction in heat-pressing production chain.