CN209609263U - The bundling machine control system of bundling is not shut down in a kind of multistage dedusting - Google Patents

Abstract

The utility model discloses the bundling machine control systems that bundling is not shut down in a kind of multistage dedusting; including master controller; the input terminal of the master controller with output end is successively two-way is electrically connected with human-computer interaction interface and drive amplification plate; the input terminal of the master controller is connected with sensor group, and the output end of the drive amplification plate is connected with electromagnetic clutch group and electric valve block group.The utility model is skillfully constructed, structurally reasonable；It can be realized pickup, the whole-course automation for bundling, twining net, uncapping and closing lid; and baler can also be made in bundling without shutting down bundling, unloading bundle; it improves work efficiency; it completely solves existing baler and needs the drawbacks of stopping in bundling; the working efficiency for improving baler enhances the automatization level of baler.

Description

The bundling machine control system of bundling is not shut down in a kind of multistage dedusting

Technical field

The utility model relates to a kind of bundling machine control systems, specifically, be related to one kind can be realized do not shut down bundling, Bundle is unloaded, continuous bundling operation has the multistage dedusting of higher working efficiency not shut down the bundling machine control system of bundling, belongs to bundling Machine automatic control technology field.

Background technique

After traditional artificial harvest, mechanized harvest operation, stalk and weeds are scattered field, influence field management；Often There is a situation where peasant's crop straw burning, atmospheric environment is not only polluted, but also influences traffic safety；Prohibit for stalk and burns, annual base Layer cadre will expend a large amount of human and material resources, financial resources；Meanwhile also carry huge pressure and responsibility.

Straw field pickup is got up using mechanized manner and carries out bundling, not only can largely mitigate peasant's labor intensity, Labour is saved, and more feedings can be provided for family and large-scale cultivation industry, paper-making industry, straw power generation and alcohol manufacture Material and raw materials for production, while being also convenient for transporting and store, stalk is comprehensively utilized, and environment has also obtained effective protection.

But existing picking up and bundling machine needs the bundling that stops after having expired in bundling house when carrying out picking up and bundling, and After the straw bundle accomplished fluently is unloaded, remaining stalk could be picked up again, bundling again, just substantially prolong pickup in this way The working time of stalk and bundling, and then greatly reduce the working efficiency of baler.

Utility model content

The main technical problems to be solved in the utility model is that traditional baler is overcome to need progress of stopping in bundling The drawbacks of bundling, provides one kind and can be realized and do not shut down bundling, unloads bundle, and continuous bundling operation has the multistage of higher working efficiency The bundling machine control system of bundling is not shut down in dedusting.

In order to solve the above technical problems, the utility model provides the following technical solutions:

The bundling machine control system of bundling, including master controller are not shut down in a kind of multistage dedusting, the master controller it is defeated Enter that end and output end are successively two-way to be electrically connected with human-computer interaction interface and drive amplification plate, the input terminal connection of the master controller There is sensor group, the output end of the drive amplification plate is connected with electromagnetic clutch group and electric valve block group.

It is that the utility model advanced optimizes above-mentioned technical proposal below:

The electromagnetic clutch group includes sending net electromagnetic clutch, send careless electromagnetic clutch, suspension electromagnetic clutch is described The output end of drive amplification plate respectively with the input terminal that send net electromagnetic clutch, send careless electromagnetic clutch, suspension electromagnetic clutch Unidirectional electrical connection.

Advanced optimize: the sensor group includes that bundling starting sensor and limit sensors of uncapping, the bundling open The output end of dynamic sensor and limit sensors of uncapping unidirectionally is electrically connected with the input terminal of drive amplification plate respectively.

Advanced optimize: the electricity valve block group includes uncapping to close the electric valve block of lid, suspension cutter electricity valve block, the drive amplification The output end of plate closes the electric valve block of lid with uncapping respectively, and the input terminal of suspension cutter electricity valve block is unidirectionally electrically connected.

It advanced optimizes: it is described that careless electromagnetic clutch is sent to be fixed at the feeding mouth of baler, it is described to send careless electromagnetism Clutch is for driving feeding axis and conveyer belt rotation that forage is transported in baler.

Advanced optimize: the net roll end for sending net electromagnetic clutch to be fixed at baler twines net for triggering Net roll rotation is driven to carry out sending net.

It advanced optimizes: on the nettle storehouse that the suspension electromagnetic clutch is fixed at the top of baler, for triggering Net bundle locking, facilitates and carries out cutting off nettle.

Advanced optimize: the bundling starting sensor is fixed at the middle and lower part of baler warehouse lid opening, for real When detect the working condition of baler, and the working condition of baler is sent to master controller, with judge automatic bundling when Machine.

Advanced optimize: the suspension cutter electricity valve block is fixed on baler, for controlling a double acting liquid Cylinder pressure carries out cutting off nettle to open or close suspension cutter.

It advanced optimizes: being provided with one stroke switch, the trip switch and suspension at the top of the described double acting hydraulic cylinder Electromagnetic clutch connection, for controlling closing or opening for suspension electromagnetic clutch, the described double acting hydraulic cylinder when stretching out, The top of double acting hydraulic cylinder can be made to eject to travel switch to open, connect suspension electromagnetic clutch.

The utility model by adopting the above technical scheme, at work, the mode of bundling machine control system be divided into manually and from Dynamic both of which；Under manually: the manually adjustable baler state of various output actions, parameter setting are counted and are reset etc..

Under automatic: by human-computer interaction interface initialization action before automatic, as rear cover closes, suspension return, net is sent to stop Deng；After the completion of initialization, make that careless electromagnetic clutch actuation is sent to carry out sending careless movement, and be fed to bundling storehouse below；When bundling starts When sensor changes, delay stops sending careless movement, and pause is fed to bundling storehouse after forage charging；

Then make that net electromagnetic clutch is sent to be attracted, carry out sending net, twine net step；After twining net, makes to uncap and close the electric valve of lid Block movement, the first double acting hydraulic cylinder of control executes movement of uncapping, and simultaneously acts suspension cutter electricity valve block, controls second pair Acting cylinder carries out suspension movement；

When spacing place is uncapped in the arrival of baler warehouse lid, stops and be delayed until to roll to ground laggard up for current bale Row closes lid movement；After baler warehouse lid closes lid in place, bundling, which counts, to be increased, and audible alarm mentions pop-up caution frame simultaneously on screen Show that operator one takes turns bundling movement and is completed；And automatically into next round automated procedure.

The utility model by adopting the above technical scheme, is skillfully constructed, structurally reasonable；It, can be real-time by the way that sensor group is arranged Monitoring baler acts and judges automatically bundling opportunity；By the mutual cooperation of electromagnetic clutch group and electric valve block group, realization is picked up The whole-course automation for picking up, bundling, twining net, uncapping and close lid, and baler can also be made in bundling without shutting down bundling, unloading Bundle, improves work efficiency, completely solves existing baler and need the drawbacks of stopping in bundling, improve the work of baler Make efficiency, enhances the automatization level of baler.

The present invention will be further described with reference to the accompanying drawings and examples.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model control system in embodiment；

Fig. 2 is the general structure schematic diagram of the utility model in embodiment；

Fig. 3 is the general structure schematic diagram of the utility model in embodiment；

Fig. 4 is the structural schematic diagram of the utility model suspension cutter in embodiment.

In figure: 1- baler；2- master controller；3- human-computer interaction interface；4- drive amplification plate；5- manual control automatic start-stop (standby) and emergency stop control box；6- bundling starts sensor；7- uncaps limit sensors；8- send net electromagnetic clutch；9- send careless electricity Magnet clutch；10- suspension electromagnetic clutch；11-, which uncaps, closes the electric valve block of lid；12- suspension cutter electricity valve block；13- baler warehouse lid； 14- sprocket wheel；15- feeds axis；16- conveyer belt；17- material storing box；18- nettle storehouse；The first double acting hydraulic cylinder of 20-；21- second pair Acting cylinder；22- travel switch；23- suspension cutter.

Specific embodiment

Embodiment: as shown in Figs. 1-2, the bundling machine control system of bundling, including main control are not shut down in a kind of multistage dedusting Device 2, the input terminal of the master controller 2 with output end is successively two-way is electrically connected with human-computer interaction interface 3 and drive amplification plate 4, The input terminal of the master controller 2 is connected with sensor group, and the output end of the drive amplification plate 4 is connected with electromagnetic clutch group With electric valve block group.

As shown in Figure 1, the sensor group includes that bundling starting sensor 6 and limit sensors 7 of uncapping, the bundling open The output end of dynamic sensor 6 and limit sensors 7 of uncapping unidirectionally is electrically connected with the input terminal of drive amplification version 4 respectively.

As shown in Fig. 2, the bundling starting sensor 6 is fixed at the middle and lower part of the opening of baler warehouse lid 13, it is used for The working condition of real-time detection baler 1, and the working condition of baler 1 is sent to master controller 2, to judge automatic bundling Opportunity.

The limit sensors 7 of uncapping are fixed at the top of the opening of baler warehouse lid 13, for detecting bundling cabin Lid 13 opens or closes state, and the closure or openness state of the baler warehouse lid 13 is sent to the master controller 2.

It designs in this way, state can be opened or closed by 7 real-time detection baler warehouse lid 13 of limit sensors of uncapping, And the closure or openness state for the baler warehouse lid 13 that will test is sent to the master controller 2, and passes through human-computer interaction interface 3 The state of real-time display baler warehouse lid 13, convenient for users to the state of baler warehouse lid 13 can be understood at any time.

As shown in Figure 1, the electromagnetic clutch group includes sending net electromagnetic clutch 8, careless electromagnetic clutch 9, suspension electricity are sent Magnet clutch 10, the output end of the drive amplification plate 4 respectively with send net electromagnetic clutch 8, send careless electromagnetic clutch 9, suspension The input terminal of electromagnetic clutch 10 is unidirectionally electrically connected.

It designs in this way, can realize that net is sent in control accordingly by 2 output signal of master controller and by drive amplification plate 4 Electromagnetic clutch 8 send careless electromagnetic clutch 9, suspension electromagnetic clutch 10 to act.

As shown in Fig. 2, the net roll end for sending net electromagnetic clutch 8 to be fixed at baler 1, twines net for triggering Net roll rotation is driven to carry out sending net.

When send net electromagnetic clutch 8 be attracted after can drive the rotation of net roll will nettle be sent into bundling storehouse in, send net electromagnetism from After clutch 8 powers off, nettle, which enters bundling storehouse as the rotation of roller squeezes bale, to be completed to twine net.

It is described that careless electromagnetic clutch 9 is sent to be fixed at 1 feeding mouth of baler, it is described to send the defeated of careless electromagnetic clutch 9 Outlet feeds axis 15 by sprocket wheel 14 and chain drive and the rotation of conveyer belt 16 carries out feeding.

It designs, is attracted after electromagnetic clutch capable of being made to obtain signal in this way, send power to feeding axis 15 and conveyer belt 16, make to feed axis 15 and conveyer belt 16 rotates, drives stalk to be transported in baler 1 and carry out bundling.

When the forage in baler 1, which has been expired, needs bundling, master controller 2 makes to sending careless electromagnetic clutch 9 to issue signal It send careless electromagnetic clutch 9 to separate, stops transmitting power to feeding axis 15 and conveyer belt 16, baler 1 is made to carry out bundling；At this point, Pickup picks up the stalk come can carry out of short duration storage in material storing box 17, solve the existing round bale baler in market and beating The drawbacks of stopping when bundle improves operating efficiency.

The suspension electromagnetic clutch 10 is fixed on the nettle storehouse 18 at 1 top of baler, for triggering net bundle Locking facilitates and carries out cutting off nettle.

It designs in this way, when needing suspension, connects suspension electromagnetic clutch 10, to make net bundle locking, at this moment beat Bale in bundle storehouse cooperates when falling under rotation with cutter cuts off nettle automatically.

As shown in Figure 1, the electricity valve block group includes uncapping to close the electric valve block 11 of lid, suspension cutter electricity valve block 12, the driving The output end of amplification board 4 closes the electric valve block 11 of lid with uncapping respectively, and the input terminal of suspension cutter electricity valve block 12 is unidirectionally electrically connected.

It uncaps that close the electric valve block 11 of lid be solenoid directional control valve as shown in Fig. 2, described, and is fixed on baler 1, be used for It controls the first double acting hydraulic cylinder 20 and adjusts opening or closing for the baler warehouse lid 13.

When needing to open or close baler warehouse lid 13, master controller 2 closes the electric sending of valve block 11 signal of lid to uncapping, and makes Uncap and close the electric valve block 11 of lid and act, so by uncap close cover electric valve block 11 control the working end of the first double acting hydraulic cylinder 20 into Row is adjusted, and realization opens or closes baler warehouse lid 13.

The suspension cutter electricity valve block 12 is solenoid directional control valve, and is fixed on baler 1, for controlling second pair Acting cylinder 21 opens or closes suspension cutter 23.

The top of second double acting hydraulic cylinder 21 is provided with one stroke switch 22, the trip switch 22 and suspension electricity Magnet clutch 10 connects, for controlling closing or opening for suspension electromagnetic clutch 10.

For second double acting hydraulic cylinder 21 when stretching out, working end can be made, which to eject to travel switch 22, makes its opening, Connect suspension electromagnetic clutch 10.

It designs in this way, suspension movement can be made to realize automation, when needing to carry out suspension, master controller 2 cuts suspension Knife electricity valve block 12 issues signal, acts suspension cutter electricity valve block 12, and suspension cutter electricity valve block 12 controls the second double-action hydraulic The working end of cylinder 21 drives suspension cutter to stretch out, and the top of second double acting hydraulic cylinder 21 is ejected to travel switch makes it It opens, connects suspension electromagnetic clutch 10, to make net bundle locking, at this moment suspension cutter opening and net bundle locking, are beaten It ties to cooperate when indoor bale rotation is fallen with cutter and cuts off nettle automatically.

As shown in Figure 1, the input terminal of the master controller 2, which is connected with, carries out bundling movement for manual manipulation baler 1 Manual automatic start-stop (standby) and emergency stop control box 5, it is described manual control automatic start-stop (standby) and emergency stop control box 5 include multiple manipulations Button and scram button；

The multiple manipulation button and scram button are connect with master controller 2 respectively, when encountering fortuitous event such as control flow When broken or touch failure, bundling can be carried out to operate baler 1 by manual operation manipulation button, without influencing Farmland operation；Scram button is in case of emergency being broken all power supplys to prevent from causing further whole system Damage.

The place convenient for users to manual operation is arranged in the manual control automatic start-stop (standby) and emergency stop control box 5.

The human-computer interaction interface 3 is touch screen integrated panel, output end and the master controller 2 of human-computer interaction interface 3 Input terminal is connected, and the input terminal of human-computer interaction interface 3 is connected with the output end of master controller 2.

Forage can be acted and fed to the 2 input control baler 1 of master controller by the human-computer interaction interface 3 Start and stop and open and close baler warehouse lid 13, the bundling of the display screen real-time display baler 1 of human-computer interaction interface is dynamic Make, the number and yield of the state of baler warehouse lid 13 and bundling.

When in use, the mode of bundling machine control system is divided into manually and automatically both of which.

Under manually: the manually adjustable baler state of various output actions, parameter setting are counted and are reset etc..

Under automatic: by 3 initialization action of human-computer interaction interface before automatic, as rear cover closes, suspension return, net is sent to stop Deng；It after the completion of initialization, carries out sending careless movement, makes that careless electromagnetic clutch 9 is sent to receive signal actuation, feeding axis and conveyer belt are passed Power is sent, the forage in material storing box is delivered in baler 1 by feeding axis and conveyer belt；

When bundling, which starts sensor 6, to be changed, delay stops sending careless movement, makes that careless electromagnetic clutch 9 is sent to separate, stopping pair It feeds axis and conveyer belt transmits power；At this point, pickup picks up the stalk come can carry out of short duration storage in material storing box.

Suspend after forage charging and be fed in bundling storehouse, successively carries out sending net, twines net step；It send net to twine net movement: making to send net Electromagnetic clutch 8 can drive the rotation of net roll that nettle is sent into bundling storehouse after being attracted, after sending net electromagnetic clutch 8 to power off, net Rope, which enters bundling storehouse as the rotation of roller squeezes bale, to be completed to twine net.

After twining net, movement of uncapping is executed, while carrying out suspension movement；Uncap movement: master controller 2 closes lid to uncapping Electric valve block 11 issues signal, makes to uncap and closes the lid electricity movement of valve block 11, and then closes lid first double cropping of the electric control of valve block 11 by uncapping It is adjusted with the working end of hydraulic cylinder 20, realizes and open baler warehouse lid 13；

Suspension movement: master controller 2 issues signal to suspension cutter electricity valve block 12, acts suspension cutter electricity valve block 12, The working end that suspension cutter electricity valve block 12 controls the second double acting hydraulic cylinder 21 drives suspension cutter to stretch out, and the second double acting The top of hydraulic cylinder 21, which is ejected to travel switch, makes its opening, connects suspension electromagnetic clutch 10, thus make net bundle locking, At this moment suspension cutter is opened and net is bundled locking, and bundling indoor bale rotation cooperates when falling with cutter cuts nettle automatically It is disconnected.

When the arrival of baler warehouse lid 13 is uncapped spacing place, stops and be delayed until to roll to ground laggard up for current bale Row closes lid movement.

After baler warehouse lid 13 is closed in place, bundling, which counts, to be increased, and pops up caution frame simultaneously on human-computer interaction interface 3 Audible alarm prompt operator one takes turns bundling movement and is completed；And automatically into next round automated procedure.

The utility model by adopting the above technical scheme, is skillfully constructed, structurally reasonable；It can be supervised in real time by the way that sensor group is arranged It surveys baler movement and judges automatically bundling opportunity；By the mutual cooperation of solenoid valve block and electric valve block group, realizes and pick up, beat The whole-course automation tying, twine net, uncapping and close lid, and baler can also be made, without shutting down bundling, unloading bundle, to mention in bundling High working efficiency, completely solves existing baler and needs the drawbacks of stopping in bundling, improve the work effect of baler Rate enhances the automatization level of baler.

Claims (10)

1. the bundling machine control system of bundling, including master controller (2) are not shut down in a kind of multistage dedusting, it is characterised in that: described The input terminal of master controller (2) with output end is successively two-way is electrically connected with human-computer interaction interface (3) and drive amplification plate (4), institute The input terminal for stating master controller (2) is connected with sensor group, and the output end of the drive amplification plate (4) is connected with electromagnetic clutch Group and electric valve block group.

2. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 1, it is characterised in that: institute Stating electromagnetic clutch group includes sending net electromagnetic clutch (8), is sent careless electromagnetic clutch (9), suspension electromagnetic clutch (10) is described The output end of drive amplification plate (4) respectively with send net electromagnetic clutch (8), send careless electromagnetic clutch (9), suspension electromagnetic clutch (10) input terminal is unidirectionally electrically connected.

3. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 2, it is characterised in that: institute Stating sensor group includes bundling starting sensor (6) and limit sensors of uncapping (7), and the bundling starts sensor (6) and opens The output end of lid limit sensors (7) is unidirectionally electrically connected with the input terminal of drive amplification plate (4) respectively.

4. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 3, it is characterised in that: institute Stating electric valve block group includes uncapping to close the electric valve block (11) of lid, suspension cutter electricity valve block (12), the output end of the drive amplification plate (4) The electric valve block (11) of lid is closed with uncapping respectively, and the input terminal of suspension cutter electricity valve block (12) is unidirectionally electrically connected.

5. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 4, it is characterised in that: institute It states and careless electromagnetic clutch (9) is sent to be fixed at the feeding mouth of baler (1), it is described to send careless electromagnetic clutch (9) for driving Dynamic feeding axis and conveyer belt, which rotate, is transported to forage in baler (1).

6. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 5, it is characterised in that: institute The net roll end for sending net electromagnetic clutch (8) to be fixed at baler (1) is stated, twines the dynamic net roll rotation progress of mesh belt for triggering Send net.

7. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 6, it is characterised in that: institute It states on the nettle storehouse that suspension electromagnetic clutch (10) is fixed at the top of baler (1), it is convenient for triggering net bundle locking It carries out cutting off nettle.

8. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 7, it is characterised in that: institute The middle and lower part that bundling starting sensor (6) is fixed at the warehouse lid opening of baler (1) is stated, real-time detection baler is used for (1) working condition, and the working condition of baler (1) is sent to master controller (2), to judge the opportunity of automatic bundling.

9. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 8, it is characterised in that: institute It states suspension cutter electricity valve block (12) to be fixed on baler (1), plays on or off for controlling a double acting hydraulic cylinder Suspension cutter is closed to carry out cutting off nettle.

10. the bundling machine control system that bundling is not shut down in a kind of multistage dedusting according to claim 9, it is characterised in that: One stroke switch (22) is provided at the top of the described double-act-ing hydraulic J-Horner, the trip switchs (22) and suspension electromagnetic clutch (10) connect, for controlling closing or opening for suspension electromagnetic clutch (10), the described double-act-ing hydraulic J-Horner when stretching out, The top of double-act-ing hydraulic J-Horner can be made to eject to travel switch to open, connect suspension electromagnetic clutch (10).