CN209606581U - A kind of energy-saving electrical machine band load pilot system - Google Patents

A kind of energy-saving electrical machine band load pilot system Download PDF

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Publication number
CN209606581U
CN209606581U CN201920029802.3U CN201920029802U CN209606581U CN 209606581 U CN209606581 U CN 209606581U CN 201920029802 U CN201920029802 U CN 201920029802U CN 209606581 U CN209606581 U CN 209606581U
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motor
energy
frequency converter
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黄东松
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Abstract

The utility model proposes a kind of energy-saving electrical machine bands to carry pilot system, including to dragging motor platform, accompany survey frequency converter, energy back unit and monitoring platform, it includes tested motor M1 that described pair, which is dragged motor platform, accompany examination motor M2, the tested motor M1 with accompany examination motor M2 it is coaxially connected, the accompany survey frequency converter includes the frequency converter V1 being connected with tested motor M1, with the frequency converter V2 for accompanying examination motor M2 to be connected, the tested motor M1 carries out speed control by frequency converter V1, it is described to accompany examination motor M2 by frequency converter V1 driving for torque load control, the output end of the frequency converter V2 is connected with energy back unit, the electric energy for accompanying examination motor M2 to be issued is fed back to tested motor M1 by inverter by the energy back unit, the monitoring platform include with it is flat to motor is dragged Electric power generation energy, is directly fed back in power grid using energy back, utilizes again, reach energy-saving effect by platform connected integrated console and instrument and meter platform.

Description

A kind of energy-saving electrical machine band load pilot system
[technical field]
The utility model relates to the technical field of motor load experiment, especially a kind of energy-saving electrical machine band carries test system System, it is intended to realize to carry the band of motor and test, after to new motor or maintenance to dragging pattern and passing through energy back device The quality of motor is detected.
[background technique]
The development of science and technology proposes increasingly higher demands to motor performance and quality index, Motor Measuring Technology Development and the development of electric machine industry are closely related.Motor test is to quality of motors and technical performance overall merit Important link is the important procedure of motor manufacturing and production, and existing motor band carries test platform at present, and load energy is mostly with heat The other ways such as resistance, water-cooling system are consumed, and load device had not only occupied a large amount of place spaces, but also loss mass energy, because This proposes that a kind of energy-saving electrical machine band carries pilot system.
[utility model content]
The purpose of this utility model is exactly to solve the problems of the prior art, proposes that a kind of energy-saving electrical machine band carries test system Electric power generation energy, is directly fed back in power grid using energy back, utilizes again, reach energy-saving effect by system.
To achieve the above object, the utility model proposes a kind of energy-saving electrical machine bands to carry pilot system, including to dragging electricity Machine platform, accompany survey frequency converter, energy back unit and monitoring platform, described pair is dragged motor platform to include tested motor M1, accompany Try motor M2, the tested motor M1 and accompany try motor M2 it is coaxially connected, the accompany survey frequency converter includes and tested motor It is M1 connected frequency converter V1, fast by frequency converter V1 progress with the frequency converter V2, the tested motor M1 for accompanying examination motor M2 to be connected Degree control, it is described to accompany examination motor M2 by frequency converter V1 driving for torque load control, the output end and energy of the frequency converter V2 It measures feedback unit to be connected, the energy back unit feeds back to the electric energy for accompanying examination motor M2 to be issued by inverter tested Motor M1, the monitoring platform include with to the integrated console and instrument and meter platform for dragging motor platform to be connected.
Preferably, described pair is dragged motor platform to include two groups of tested motor M1, accompany examination motor M2, it is described to accompany survey frequency conversion Device include two groups successively with tested motor M1, accompany examination motor M2 the frequency converter V1, the frequency converter V2 that are connected.
Preferably, be tested motor M1 described in every group, accompany the power of examination motor M2 identical, it is described to accompany examination motor M2 connection There is the corresponding rotation-speed measuring device of matching.
Preferably, the torque output for accompanying examination motor M2 is adjusted by frequency converter V2 closed-loop control torque mode Section, the electric energy for accompanying examination motor M2 to be issued are exported through frequency converter V2, are fed back to V1 input terminal, finally by energy back unit It is transported to tested motor M1.
Preferably, the tested motor M1, accompany examination motor M2 connected motor shaft on torque sensor is installed.
Preferably, the integrated console includes: for the direct and variable frequency starting and power frequency to tested motor M1 The industrial control computer of operation control, tested motor M1 load control;For showing tested motor M1 and accompanying examination motor The screen display of the real-time running data of M2;With the acquisition for test data, storage, analysis and the high-precision exported are quick Response simulation amount acquisition module, PLC, printer;The real-time running data includes voltage, power, electric current, power factor, frequency Rate, vibration, temperature data.
Preferably, the laboratory apparatus of the instrument and meter platform includes: power meter, oscillograph, safety instrument.
Preferably, further include electric control cabinet system, the electric control cabinet system includes: that electric power incoming line cabinet, motor directly initiate Cabinet, motor frequency conversion starting cabinet, motor frequency conversion control connection cabinet, the motor directly initiate cabinet for 45KW and following motor At least three circuits should be arranged in cabinet in full voltage starting, meet 45KW respectively, the No Load Start of 15kw and 5.5KW motor and same When operation demand;Start-stop button is configured on cabinet body, it can start and stop equipment on the spot;The frequency conversion of the motor frequency conversion starting cabinet motor is opened It is dynamic, meet the variable frequency starting of motor and power frequency operation requirement within 200KW;The motor frequency conversion control connection cabinet adds for motor During carrying test, drives cabinet and load the energy feedback between cabinet and control.
The utility model has the beneficial effects that the utility model is by dragging motor platform, accompany survey frequency converter, energy back list The cooperation of member and monitoring platform wind is combined using energy back feed device and frequency converter, forms a set of four-quadrant system, work as frequency converter When deceleration, DC bus-bar voltage is excessively high, and DC bus-bar voltage reaches 800V under conventional situation, and frequency converter starts to report over voltage alarm, Electric power generation energy is directly fed back in power grid by this system using energy back, is utilized again, is reached energy-saving effect.
The feature and advantage of the utility model will be described in detail by embodiment combination attached drawing.
[Detailed description of the invention]
Fig. 1 is the system principle schematic diagram that a kind of energy-saving electrical machine band of the utility model carries pilot system;
Fig. 2 is the configuration diagram that a kind of energy-saving electrical machine band of the utility model carries pilot system.
[specific embodiment]
Pilot system is carried to a kind of energy-saving electrical machine band of Fig. 2 the utility model refering to fig. 1, including to dragging motor platform, accompany Frequency converter, energy back unit and monitoring platform are surveyed, described pair is dragged motor platform to include tested motor M1, accompany examination motor M2, The tested motor M1 with accompany examination motor M2 it is coaxially connected, the accompany survey frequency converter includes the change being connected with tested motor M1 Frequency device V1, speed control is carried out by frequency converter V1 with the frequency converter V2, the tested motor M1 for accompanying examination motor M2 to be connected, it is described Accompany examination motor M2 by frequency converter V1 driving for torque load control, output end and the energy back unit phase of the frequency converter V2 Even, the electric energy for accompanying examination motor M2 to be issued is fed back to tested motor M1 by inverter by the energy back unit, described Monitoring platform include with to the integrated console and instrument and meter platform for dragging motor platform to be connected.
Further, motor platform is dragged to include two groups of tested motor M1, accompany examination motor M2 for described pair, it is described to accompany survey frequency conversion Device include two groups successively with tested motor M1, accompany examination motor M2 the frequency converter V1, the frequency converter V2 that are connected;It is tested described in every group Motor M1, accompany the power of examination motor M2 identical, it is described that examination motor M2 is accompanied to be connected with the corresponding rotation-speed measuring device of matching, two groups of institutes The power for stating tested motor M1 is respectively 160KW, 55KW;The torque output for accompanying examination motor M2 is closed by frequency converter V2 Ring control torque mode is adjusted, and the electric energy for accompanying examination motor M2 to be issued is exported through frequency converter V2, passes through energy back list Member feedback arrives V1 input terminal, is finally transported to tested motor M1;The tested motor M1, the connected electricity for accompanying examination motor M2 Torque sensor is installed on arbor.
Further, the integrated console includes: for the direct and variable frequency starting and power frequency to tested motor M1 The industrial control computer of operation control, tested motor M1 load control;For showing tested motor M1 and accompanying examination motor The screen display of the real-time running data of M2;With the acquisition for test data, storage, analysis and the high-precision exported are quick Response simulation amount acquisition module, PLC, printer;The real-time running data includes voltage, power, electric current, power factor, frequency Rate, vibration, temperature data, the laboratory apparatus of the instrument and meter platform includes: power meter, oscillograph, safety instrument.
It further, further include electric control cabinet system, the electric control cabinet system includes: that electric power incoming line cabinet, motor directly initiate Cabinet, motor frequency conversion starting cabinet, motor frequency conversion control connection cabinet, the motor directly initiate cabinet for 45KW and following motor At least three circuits should be arranged in cabinet in full voltage starting, meet 45KW respectively, the No Load Start of 15kw and 5.5KW motor and same When operation demand;Start-stop button is configured on cabinet body, it can start and stop equipment on the spot;The frequency conversion of the motor frequency conversion starting cabinet motor is opened It is dynamic, meet the variable frequency starting of motor and power frequency operation requirement within 200KW;The motor frequency conversion control connection cabinet adds for motor During carrying test, drives cabinet and load the energy feedback between cabinet and control.
Utility model works process:
A kind of energy-saving electrical machine band of the utility model carries pilot system, using bi-motor to mode is dragged, verifies motor performance Related data index carries out the actual performance index of effective analyzing evaluation motor, and system is controlled using frequency conversion drive, frequency conversion Software control uses vector controlled, and loading end uses speed closed loop vector controlled, carries out torque and gives, adds to tested motor It carries, the relevant technical indicator of tested motor after verification load, the electric energy for accompanying examination motor to be issued feeds back to subject by inverter Motor so recycles, and recycling reduces the energy that system is drawn from power grid.Wherein, system using energy back feed device and Frequency converter combination, forms a set of four-quadrant system, it is therefore an objective to which, when frequency converter slows down, DC bus-bar voltage is excessively high, conventional situation Under, DC bus-bar voltage reaches 800V, and frequency converter starts to report over voltage alarm, and this system can be by electric power generation using energy back Energy is directly fed back in power grid, is utilized again, to reach energy-saving effect.
Above-described embodiment is the explanation to the utility model, is not the restriction to the utility model, and any pair of sheet is practical new Scheme after type simple transformation belongs to the protection scope of the utility model.

Claims (8)

1. a kind of energy-saving electrical machine band carries pilot system, it is characterised in that: including to dragging motor platform, accompany survey frequency converter, energy Feedback unit and monitoring platform, described pair is dragged motor platform to include tested motor M1, accompany examination motor M2, the tested motor M1 with accompany examination motor M2 coaxially connected, the accompany survey frequency converter includes the frequency converter V1 being connected with tested motor M1, and accompanies examination Motor M2 connected frequency converter V2, the tested motor M1 carries out speed control by frequency converter V1, it is described accompany examination motor M2 by Frequency converter V1 driving is connected for torque load control, the output end of the frequency converter V2 with energy back unit, the energy The electric energy for accompanying examination motor M2 to be issued is fed back to tested motor M1 by inverter by feedback unit, and the monitoring platform includes With to the integrated console and instrument and meter platform for dragging motor platform to be connected.
2. a kind of energy-saving electrical machine band as described in claim 1 carries pilot system, it is characterised in that: described pair is dragged motor platform Including two groups of tested motor M1, accompany examination motor M2, the accompany survey frequency converter include two groups successively with tested motor M1, accompany examination Motor M2 connected frequency converter V1, frequency converter V2.
3. a kind of energy-saving electrical machine band as claimed in claim 2 carries pilot system, it is characterised in that: be tested electricity described in every group Machine M1, accompany the power of examination motor M2 identical, it is described that examination motor M2 is accompanied to be connected with the corresponding rotation-speed measuring device of matching.
4. a kind of energy-saving electrical machine band as described in claim 1 carries pilot system, it is characterised in that: described to accompany examination motor M2's Torque output is adjusted by frequency converter V2 closed-loop control torque mode, and the electric energy for accompanying examination motor M2 to be issued is through frequency conversion Device V2 output, is fed back to V1 input terminal by energy back unit, is finally transported to tested motor M1.
5. a kind of energy-saving electrical machine band according to any one of claims 1-4 carries pilot system, it is characterised in that: described tested Examination motor M1, accompany examination motor M2 connected motor shaft on torque sensor is installed.
6. a kind of energy-saving electrical machine band as described in claim 1 carries pilot system, it is characterised in that: the integrated console packet It includes: the work for direct and variable frequency starting and power frequency operation control, tested motor M1 load control to tested motor M1 Industry controls computer;For show tested motor M1 and accompany examination motor M2 real-time running data screen display;With with In the acquisition of test data, storage, the high-precision quick response analogue collection module of analysis and output, PLC, printer;Institute Stating real-time running data includes voltage, power, electric current, power factor, frequency, vibration, temperature data.
7. a kind of energy-saving electrical machine band as described in claim 1 carries pilot system, it is characterised in that: the instrument and meter platform Laboratory apparatus includes: power meter, oscillograph, safety instrument.
8. a kind of energy-saving electrical machine band as described in claim 1 carries pilot system, it is characterised in that: further include power control cabinet system System, the electric control cabinet system includes: electric power incoming line cabinet, motor directly initiates cabinet, motor frequency conversion starts cabinet, motor frequency conversion control connects It receives at the counter, the motor directly initiates full voltage starting of the cabinet for 45KW and following motor, at least three circuits should be set in cabinet, Meet 45KW respectively, the No Load Start of 15kw and 5.5KW motor and simultaneously operation demand configure start-stop button on cabinet body;Institute The variable frequency starting for stating motor frequency conversion starting cabinet motor, meets the variable frequency starting of motor and power frequency operation requirement within 200KW;It is described Motor frequency conversion control connection cabinet is for during motor load test, driving cabinet and loading the energy feedback between cabinet and control.
CN201920029802.3U 2019-01-08 2019-01-08 A kind of energy-saving electrical machine band load pilot system Active CN209606581U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109507588A (en) * 2019-01-08 2019-03-22 黄东松 A kind of energy-saving electrical machine band load pilot system
CN114114013A (en) * 2021-12-03 2022-03-01 上海煤科检测技术有限公司 Feedback small-sized motor test platform
CN114527383A (en) * 2022-02-25 2022-05-24 安徽力盈电气有限公司 Frequency conversion system load test operation platform

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109507588A (en) * 2019-01-08 2019-03-22 黄东松 A kind of energy-saving electrical machine band load pilot system
CN114114013A (en) * 2021-12-03 2022-03-01 上海煤科检测技术有限公司 Feedback small-sized motor test platform
CN114114013B (en) * 2021-12-03 2024-04-09 上海煤科检测技术有限公司 Feedback small motor test platform
CN114527383A (en) * 2022-02-25 2022-05-24 安徽力盈电气有限公司 Frequency conversion system load test operation platform

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