CN209602103U - A kind of active carbon automated production equipment of modified Stepple furnace composition - Google Patents
A kind of active carbon automated production equipment of modified Stepple furnace composition Download PDFInfo
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- CN209602103U CN209602103U CN201821727289.7U CN201821727289U CN209602103U CN 209602103 U CN209602103 U CN 209602103U CN 201821727289 U CN201821727289 U CN 201821727289U CN 209602103 U CN209602103 U CN 209602103U
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- Prior art keywords
- furnace
- active carbon
- stepple
- stepple furnace
- modified
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 38
- 239000000203 mixture Substances 0.000 title claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 239000011449 brick Substances 0.000 claims abstract description 13
- 238000012216 screening Methods 0.000 claims abstract description 13
- 238000004806 packaging method and process Methods 0.000 claims description 10
- 238000000265 homogenisation Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 7
- 230000003213 activating effect Effects 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 230000004913 activation Effects 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000012858 packaging process Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 10
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Carbon And Carbon Compounds (AREA)
Abstract
The utility model provides a kind of active carbon automated production equipment of modified Stepple furnace composition, discharge system is redesigned and is transformed, the original activation of active carbon, screening, dedusting, homogenizing, packaging process are combined, automatic improving is carried out to discharge system, realizes active carbon full-automation production；Stepple furnace furnace core brick is redesigned, furnace core brick width is changed to 240mm by 200mm wide, make the center in adjacent product road away from becoming 220mm from 180mm, product road width is changed to 30~60mm by 18~20mm in Slapple activating furnace, Stepple furnace is set to produce bulky grain desulphurization denitration active carbon, production capacity significantly improves, and performance and energy consumption are substantially better than traditional Stepple furnace；Adding circulated water cooling system is cooled down in Stepple furnace cooling section; it is down to active carbon discharge temp within 300 degree by 900-1000 degree, effectively protects discharge system and furnace core support system, extend the service life of equipment; save the cost is increased economic efficiency.
Description
Technical field
The utility model relates to the smelting equipment technical fields of coal chemical industry more particularly to a kind of modified Stepple furnace to form
Active carbon automated production equipment.
Background technique
Stepple furnace activation method is a kind of method using steam production active carbon, it, which has, is suitable for various particle charcoals
Production, activating process conditional stability, uniform in quality, absorption property is good, can produce various high- and middle-ranking active carbons.It has
The features such as quality is high, at low cost, is not required to extra fuel, and low energy consumption, stove long service life, obtains extensively in active carbon preparation field
General use.
Stepple furnace is mainly made of the part such as furnace body, regenerative chamber, water seal, discharger and chimney, but traditional Si Liepu
Furnace product road width can not normally produce bulky grain desulphurization denitration active carbon isoreactivity charcoal between 14-25mm, and in active carbon
Lack continuous production equipment in production process, in conventional activated carbon production process, active carbon also needs after Stepple furnace activates
5 procedures such as cooling, screening, homogenizing, dedusting, packaging, the dispersion of each workshop section is independent, and land occupation is big, employment is more, energy consumption is high, not only without
Method accomplishes that continuous production guarantees production efficiency, and not can guarantee the safety of operator.
Therefore how to provide it is a kind of using follow-on Stepple furnace composition bulky grain active carbon continuous automatic production set
It is standby, it is those skilled in the art's urgent problem to be solved.
Utility model content
In view of this, the present invention provides a kind of bulky grain active carbon companies using follow-on Stepple furnace composition
Continuous automated production equipment, gets up the process step combinations such as the original activation of active carbon, screening, dedusting, homogenizing, packaging, realizes
Active carbon automated production guarantees production safety and production efficiency, and changes the structure of Stepple furnace furnace core brick, by product channel
It widens as 30-60mm, Stepple furnace is allow to produce bulky grain desulphurization denitration active carbon；It is installed additional in the cooling section of Stepple furnace
Pressure cooling system protects discharge system and furnace core support system, has carried out redesign and automatic improving to discharge system,
It realizes efficiently and keeps the safety in production.
To achieve the goals above, the utility model adopts the following technical solution:
A kind of active carbon automated production equipment of modified Stepple furnace composition characterized by comprising Stepple furnace
Ontology, horizontal conveyer, vertical vibration hoist, homogenization silo, screening machine and automatic packaging machine；
Stepple furnace ontology bottom end is provided with automatic discharge unit, and the automatic discharge unit discharge outlet is located at institute
Above the one end for stating horizontal conveyer, the other end of the horizontal conveyer connects the bottom of the vertical vibration hoist, institute
The top for stating vertical vibration hoist connects the feed inlet of the homogenization silo, and the discharge port of the homogenization silo connects the sieve
The feed end of machine is selected, the discharge end of the screening machine connects the automatic packaging machine.
Preferably, the product channel being made of No. 8 furnace core bricks is provided in the Stepple furnace ontology；
No. 8 furnace cores brick width is 240mm, adjacent product road center away from for 220mm, product channel having a size of 30~
60mm。
The beneficial effect of above-mentioned optimal technical scheme is: so that product road width is changed by 18~20mm in Slapple activating furnace
For 30~60mm, Stepple furnace is allow to produce bulky grain desulphurization denitration active carbon, production capacity significantly improves, and performance and energy consumption are obvious
Better than traditional Slapple activating furnace.
Further, further includes: pressure cooling system, discharger；
The discharger includes accommodating storehouse and stripper, accommodates storehouse and is arranged above stripper, and stripper is laterally movable
Plate, multiple product channels of corresponding Stepple furnace ontology accommodate and corresponding blanking hole, the blanking of stripper are arranged on storehouse and stripper
Hole be staggered product channel arrangement, accommodate storehouse blanking hole it is corresponding with product channel position；
The pressure cooling system is arranged above the discharger, the two sides at product channel outlet lower section.
The beneficial effect of above-mentioned further technical solution is: pressure cooling system has been installed additional in the cooling section of Stepple furnace,
It protects discharge system and furnace core support system not to be damaged by high temperature, extends the service life of Stepple furnace.
Preferably, the receiving storehouse width is 170~175mm, is highly 95~100mm.
The beneficial effect of above-mentioned optimal technical scheme is: increasing the volume that discharger accommodates storehouse, improves Slapple activating furnace
Discharge rate, achieve the purpose that increase production and productivity.
Preferably, described stripper one end is provided with automatic discharging cylinder.
The beneficial effect of above-mentioned optimal technical scheme is: the rod-pulling type of traditional Stepple furnace is replaced using automatic discharging cylinder
Manual cleaning's device realizes the full automation of production process, reduces labour's dosage.
As can be seen from the above technical solutions, compared with prior art, a kind of modified Si Liepu disclosed by the utility model
The active carbon automated production equipment of furnace composition has the following technical effect that
(1) redesign and automatic improving have been carried out to discharge system, the original activation of active carbon, screening, dedusting,
The process step combinations such as homogenizing, packaging get up, and realize bulky grain desulphurization denitration active carbon automated production；
(2) by redesigning to Stepple furnace furnace core brick, furnace core brick width is changed to 240mm by 200mm wide, makes
The center in adjacent product road away from becoming 220mm from 180mm, this design so that in Slapple activating furnace product road width by 18~
20mm is changed to 30~60mm, and Stepple furnace is allow to produce bulky grain desulphurization denitration active carbon, and production capacity significantly improves, performance and energy
Consumption is substantially better than traditional Stepple furnace；
(3) adding circulated water cooling system is cooled down in Stepple furnace cooling section, make active carbon discharge temp by
900-1000 degree is down within 300 degree, and discharge system and furnace core support system are effectively protected, and extend equipment uses the longevity
Life has saved cost for enterprise, has improved economic benefit；
(4) by carrying out automatic improving to discharge system, active carbon full-automation production is realized.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is the embodiments of the present invention, for those of ordinary skill in the art, without creative efforts, also
Other attached drawings can be obtained according to the attached drawing of offer.
Fig. 1 attached drawing is a kind of entirety of the active carbon automated production equipment of modified Stepple furnace composition of the utility model
Structural schematic diagram；
Fig. 2 attached drawing is a kind of this column of the active carbon automated production equipment of modified Stepple furnace composition of the utility model
General furnace body structural schematic diagram；
Fig. 3 attached drawing is a kind of furnace core of the active carbon automated production equipment of modified Stepple furnace composition of the utility model
Brick and product channel structural schematic diagram；
In figure: 1, Stepple furnace ontology, 11, No. 8 furnace core bricks, 12, product channel, 13, pressure cooling system, 14, discharging
Device, 141, accommodate storehouse, 142, stripper, 15, automatic discharging cylinder, 2, horizontal conveyer, 3, vertical vibration hoist, 4,
Material storehouse, 5, screening machine, 6, automatic packaging machine.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1
As shown in Fig. 1, a kind of active carbon automated production equipment of modified Stepple furnace composition, comprising: Si Liepu
Furnace body 1, horizontal conveyer 2, vertical vibration hoist 3, homogenization silo 4, screening machine 5 and automatic packaging machine 6；
1 bottom end of Stepple furnace ontology is provided with automatic discharge unit, and automatic discharge unit discharge outlet is located at horizontal feed
Above one end of machine 2, the bottom of the other end connection vertical vibration hoist 3 of horizontal conveyer 2, vertical vibration hoist 3
Top connects the feed inlet of homogenization silo 4, the feed end of the discharge port connection screening machine 5 of homogenization silo 4, the discharging of screening machine 5
End connection automatic packaging machine 6.
As illustrated in figs. 2-3, the product channel 12 being made of No. 8 furnace core bricks 11 is provided in Stepple furnace ontology 1；
No. 8 11 width of furnace core brick are 240mm, 12 center of adjacent product road away from for 220mm, product channel 12 having a size of 30~
60mm。
Further include: pressure cooling system 13, discharger 14；
Discharger 14 includes accommodating storehouse 141 and stripper 142, accommodates storehouse 141 and is arranged above stripper 142, stripper
142 be laterally movable plate, and multiple product channels 12 of corresponding Stepple furnace ontology 1 accommodate setting pair on storehouse 141 and stripper 142
The blanking hole answered, the blanking hole of stripper 142 are staggered the arrangement of product channel 12, accommodate 141 blanking hole of storehouse and 12 position pair of product channel
It answers；
Pressure cooling system 13 is arranged above discharger 14, the two sides at the outlet of product channel 12 lower section.
Receiving 141 width of storehouse is 170~175mm, is highly 95~100mm.
142 one end of stripper is provided with automatic discharging cylinder 15.
Embodiment 2
Activated Carbon Production is carried out using the active carbon automated production equipment that the modified Stepple furnace of embodiment 1 forms,
Compared with conventional carbon production equipment, every 1 ton 230 yuan of active carbon save the cost of production, concrete condition is as follows:
| Project | It improves furnace production cost (member) | Traditional burner production cost (member) |
| Raw material | 1594 | 1746 |
| The electricity charge | 118 | 122 |
| Labour cost | 121 | 171 |
| Manufacturing expense | 118 | 142 |
| Expense is total | 1951 | 2181 |
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.For device disclosed in embodiment
For, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is said referring to method part
It is bright.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest scope consistent with features of novelty.
Claims (5)
1. a kind of active carbon automated production equipment of modified Stepple furnace composition characterized by comprising Stepple furnace sheet
Body (1), horizontal conveyer (2), vertical vibration hoist (3), homogenization silo (4), screening machine (5) and automatic packaging machine (6)；
Stepple furnace ontology (1) bottom end is provided with automatic discharge unit, and the automatic discharge unit discharge outlet is located at institute
Above the one end for stating horizontal conveyer (2), the other end of the horizontal conveyer (2) connects the vertical vibration hoist (3)
Bottom, the top of the vertical vibration hoist (3) connects the feed inlet of the homogenization silo (4), the homogenization silo (4)
Discharge port connect the feed end of the screening machine (5), the discharge end of the screening machine (5) connects the automatic packaging machine (6).
2. a kind of active carbon automated production equipment of modified Stepple furnace composition according to claim 1, feature
It is, the product channel (12) being made of No. 8 furnace core bricks (11) is provided in the Stepple furnace ontology (1)；
No. 8 furnace core bricks (11) width is 240mm, adjacent product road (12) center away from for 220mm, product channel (12) having a size of
30~60mm.
3. a kind of active carbon automated production equipment of modified Stepple furnace composition according to claim 2, feature
It is, further includes: pressure cooling system (13), discharger (14)；
The discharger (14) includes accommodating storehouse (141) and stripper (142), accommodates storehouse (141) and is arranged on stripper (142)
Side, stripper (142) are laterally movable plate, multiple product channels (12) of corresponding Stepple furnace ontology (1), accommodate storehouse (141) and
Corresponding blanking hole is set on stripper (142), and the blanking hole of stripper (142) is staggered product channel (12) arrangement, accommodates storehouse
(141) blanking hole is corresponding with product channel (12) position；
Pressure cooling system (13) setting is located at the product channel (12) outlet lower section above the discharger (14)
Two sides.
4. a kind of active carbon automated production equipment of modified Stepple furnace composition according to claim 3, feature
It is, it is highly 95~100mm that the receiving storehouse (141) width, which is 170~175mm,.
5. a kind of active carbon automated production equipment of modified Stepple furnace composition according to claim 3, feature
It is, described stripper (142) one end is provided with automatic discharging cylinder (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821727289.7U CN209602103U (en) | 2018-10-24 | 2018-10-24 | A kind of active carbon automated production equipment of modified Stepple furnace composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821727289.7U CN209602103U (en) | 2018-10-24 | 2018-10-24 | A kind of active carbon automated production equipment of modified Stepple furnace composition |
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| Publication Number | Publication Date |
|---|---|
| CN209602103U true CN209602103U (en) | 2019-11-08 |
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|---|---|---|---|
| CN201821727289.7U Expired - Fee Related CN209602103U (en) | 2018-10-24 | 2018-10-24 | A kind of active carbon automated production equipment of modified Stepple furnace composition |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217370A (en) * | 2019-12-27 | 2020-06-02 | 太原理工大学 | Silepu activation furnace for simultaneously producing water treatment broken carbon and large-particle activated carbon |
-
2018
- 2018-10-24 CN CN201821727289.7U patent/CN209602103U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217370A (en) * | 2019-12-27 | 2020-06-02 | 太原理工大学 | Silepu activation furnace for simultaneously producing water treatment broken carbon and large-particle activated carbon |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191108 |
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| CF01 | Termination of patent right due to non-payment of annual fee |