Utility model content
In view of the above-mentioned problems of the prior art, the utility model is intended to provide a kind of direct-connected hybrid drive train
Unite it is dedicated it is two-way tangle timing clutch, to meet the operation demand of novel direct-connected hybrid electric drive system.
To reach above-mentioned technical purpose and effect, the utility model is achieved through the following technical solutions:
A kind of direct-connected hybrid electric drive system it is dedicated it is two-way tangle timing clutch, including a shell, it is described outer
Be internally provided with an axis, a left axle and a right axle, the axis of shell are horizontally set on the middle part in the shell,
The left axle and the right axle are horizontally set on the left and right sides of the axis respectively, and the left axle and the right axle respectively with
The axis is coaxial;The left axle and the right axle pass through the left and right sides of corresponding hand shaft-support bearing and the shell respectively
Shell wall connection, the outboard end of the left axle are exposed to except the left side wall of the shell or flush with the left side wall of the shell,
The outboard end of the right axle is exposed to except the right side wall of the shell or flushes with the right side wall of the shell, the left axle and
The inner end of the right axle passes through anti-(just) respectively and connects to isolator or positive (anti-) left and right ends to isolator and the axis
It connects;It is provided on the axis, or in the left axle and the right axle for realizing the axis and the left axle or institute
The synchronization insulation displacement connector of right axle alternating synchronization rotation is stated, the synchronous insulation displacement connector is axially displaceably set in the axis or institute
State in left axle and the right axle, and with the axis, or rotate synchronously with the left axle and the right axle, the synchronous insulation displacement connector
Left and right transverse shifting be arranged in the interior of shell solenoid valve control.
Further, the solenoid valve is electrically connected with the integrated controller in direct-connected hybrid electric drive system, by institute
State integrated controller control.
As a preferred option, the axis and the left axle, the right axle can be axle sleeve axle construction, and the axis is
Built-in axis, the left axle are spline housing, and the right axle is splined shaft, and the synchronous insulation displacement connector of the spline is two-way spline sync card
Connect device;Its specific connection type are as follows: the left and right sides of the interior of shell is respectively arranged with left axle mounting base and right axle mounting base,
The spline housing and the splined shaft are horizontally arranged at the left axle mounting base by corresponding hand shaft-support bearing respectively
In the right axle mounting base, the outboard end of the spline housing is output axial interface, the end face of the output axial interface with it is described
The left side wall of shell flushes, and the outside of the output axial interface passes through the left side wall of the hand shaft-support bearing and the shell
The outboard end of connection, the splined shaft is output shaft, and the output shaft is exposed to except the right side wall of the shell, and described defeated
The outside of shaft is connect by the hand shaft-support bearing with the right side wall of the shell, the spline housing and the splined shaft
Inner end is middle axial interface, and the left and right ends of the built-in axis pass through the reversed isolator respectively and the forward direction is unidirectional
Device be arranged in the middle axial interface of the spline housing and the middle axial interface of the splined shaft in;The two-way spline synchronizes insulation displacement connector
The middle part of the built-in axis can be set in axially moving back and forth, and is rotated synchronously with the built-in axis, the two-way flower
It is circumferential in the middle part of the appearance of the synchronous insulation displacement connector of key to offer one of displacement slot, the solenoid valve is provided in the displacement slot,
When the right side cell wall of the displacement slot is attracted by the right side magnet coil of the solenoid valve, the two-way spline synchronizes insulation displacement connector
It is moved to the left on the built-in axis, and by spline clamping synchronous with spline housing realization, when a left side for the displacement slot
Side channel wall is attracted by the left side magnet coil of the solenoid valve, the synchronous insulation displacement connector of the two-way spline on the built-in axis to
It moves right, and passes through spline clamping synchronous with splined shaft realization.
Further, it is respectively arranged in one in the middle axial interface of the spline housing and the middle axial interface of the splined shaft
Axis spring bearing, two axis spring bearings are respectively sleeved at the left and right ends of the built-in axis, and respectively with it is described
Reversed isolator and the positive isolator are arranged side by side.
Further, axis of the outer ring of the reversed isolator and the positive isolator respectively with the spline housing connects
Mouthful be fixedly connected with the middle axial interface of the splined shaft, the inner ring of the reversed isolator and the forward direction isolator respectively with institute
The left and right ends for stating built-in axis are fixedly connected.
As a preferred option, the axis and the left axle, the right axle can be axis in axis structure, and the axis is
Spline bottom bracket axle, the left axle are left inside axis, and the right axle is right inner shaft, and the synchronous insulation displacement connector is the synchronous clamping of unidirectional spline
Device;Its specific connection type are as follows: there are two axis mounting base, the spline bottom bracket axle difference for the middle part setting in the shell
It is horizontally arranged in two axis mounting bases by two corresponding axis spring bearings;In the left inside axis and the right side
The outside of axis passes through corresponding hand shaft-support bearing and connect with the left and right sides wall of the shell, the left inside axis
Pass through the positive isolator respectively with the inner end of the right inner shaft and the reversed isolator is arranged in the spline axis
Inside the left and right ends of set, the outboard end of the left inside axis and the right inner shaft be exposed to respectively the shell left and right sidewall it
Outside, and the left inside axis and the outboard end of the right inner shaft are respectively arranged with output axial interface;Two unidirectional splines are synchronous
Insulation displacement connector can be set in the middle part of the left inside axis and the right inner shaft with axially moving back and forth respectively, and respectively with it is described left inside
Axis and the right inner shaft rotate synchronously, and the outer rim of the synchronous insulation displacement connectors of two unidirectional splines is provided with a circle and attracts ring, and two
It encloses on the inside of the attraction ring and is provided at least one described solenoid valve, in the solenoid valve for being located at two sides, have always
And only one described solenoid valves;The solenoid valve being powered is attracted corresponding by the attraction ring ipsilateral with it
The synchronous insulation displacement connector of the unidirectional spline move inward, realize the left inside axis or the right inner shaft and the spline bottom bracket axle
Synchronous to be clamped, the unidirectional spline corresponding to cold solenoid valve synchronizes insulation displacement connector and is resetted by elastic component, with institute
State the disengaging of spline bottom bracket axle.
Further, the left and right ends in the spline bottom bracket axle are respectively arranged with the hand shaft-support bearing, and two
A hand shaft-support bearing is respectively sleeved on the left inside axis and the right inner shaft, and respectively with the positive isolator and
The reversed isolator is arranged side by side.
Further, the outer ring of the positive isolator and the reversed isolator is respectively and in the spline bottom bracket axle
Wall is fixedly connected, and the inner ring of the forward direction isolator and the reversed isolator is solid with the left inside axis and the right inner shaft respectively
Fixed connection.
The working principle of the forward and reverse isolator of the utility model is as follows:
In positive isolator, when outer ring is when rotating forward rotating forward revolving speed of the revolving speed greater than inner ring, outer ring is with power inner ring, outer ring
Inner ring is driven to rotate in the forward direction together, positive isolator is effective, conversely, when the rotating forward revolving speed for rotating forward revolving speed and being less than inner ring of outer ring
When, outer ring is surmounted in the same direction by inner ring, and outer ring can not be with power inner ring, positive isolator failure;Another situation is, anti-when outer ring
When speed of walking around is less than the reverse of inner ring, inner wrap strip power outer ring, inner ring drives outer ring to reversely rotate together, and positive isolator has
Effect, conversely, inner ring is surmounted in the same direction by outer ring, and inner ring can not be with power when the reverse of outer ring is greater than the reverse of inner ring
Outer ring, positive isolator failure.
Similarly, in reversed isolator, when the reverse of outer ring is greater than the reverse of inner ring, in the band power of outer ring
Circle, outer ring drive inner ring to reversely rotate together, and reversed isolator is effective, conversely, the reverse when outer ring is less than the anti-of inner ring
When speed of walking around, outer ring is surmounted in the same direction by inner ring, and outer ring can not be with power inner ring, reversed isolator failure;Another situation is, when outer
When rotating forward rotating forward revolving speed of the revolving speed less than inner ring of circle, inner wrap strip power outer ring, inner ring drives outer ring to rotate in the forward direction together, reversed single
It is effective to device, conversely, when outer ring rotate forward revolving speed be greater than inner ring rotating forward revolving speed when, inner ring is surmounted in the same direction by outer ring, inner ring without
Method band power outer ring, reversed isolator failure.
By above-mentioned two forward and reverse isolator, the two-way timing clutch that tangles of the utility model can make vehicle exist
Switch line is sailed under the dynamic increasing journey mode of electric model, oil and oily dynamic model formula, and basic functional principle is as follows:
Assuming that output axis connection of the left axle of clutch by the output axial interface and engine of its outboard end, clutch
Right axle exports the output axis connection of axial interface and motor by its outboard end, or is directly connected by its outside output shaft and motor
It connects.And, it is assumed that rotating in the forward direction corresponding for engine output shaft and motor output shaft is that vehicle advances, motor output shaft it is anti-
It is vehicle rollback to rotating corresponding.
Under electric-only mode, engine is in off position, and motor is in running order, and axis passes through synchronous clamping
Device clamping synchronous with left axle, and axis clamping not synchronous with right axle, only pass through positive isolator connection;When vehicle needs to advance
When, the output shaft of motor starts to rotate in the forward direction, and vehicle advance is directly driven, simultaneously as what is connected between right axle and axis is
Positive isolator, therefore positive isolator is effective, right axle passes sequentially through positive isolator, axis and drives left axle with synchronous insulation displacement connector
It rotates in the forward direction together, is equivalent to motor and drags engine together while straight drive and rotated in the forward direction.
When battery consumption reaches setting index, need to switch to that oil is dynamic increases journey mode, when switching, motor temporarily ceases work
Make, then axis is clamped by the way that synchronous insulation displacement connector is synchronous with right axle, and axis clamping not synchronous with left axle, only by reversely unidirectional
Device connection.
Under the dynamic increasing journey mode of oil, engine normal ignition, output shaft starts to rotate in the forward direction, and drives left axle positive together
Rotation, due to being connected with reversed isolator between left axle and axis, and at this time, axis is in non-rotary state, and left axle is just walked around
Speed is greater than the rotating forward revolving speed of axis, therefore reversed isolator failure, and left axle is equivalent to dally on axis, and engine is in idling
Operating status guarantees that engine does not stop working if 800-1000 turns.
Motor subsequent start-up, output shaft also start to rotate in the forward direction, and drive right axle to rotate in the forward direction together, since right axle passes through
Synchronous insulation displacement connector and axis are in clamped condition, therefore axis is also rotated in the forward direction with right axle simultaneously;At this time due to axis
Rotating forward revolving speed of the revolving speed still less than left axle is rotated forward, therefore engine is still within idling mode, the power of vehicle all relies on
Motor completes output.
When the rotating forward revolving speed of motor output shaft is identical as the idling speed of engine output shaft, i.e., the rotating forward revolving speed of left axle with
When the rotating forward revolving speed of axis is identical, the integrated controller of vehicle passes through control solenoid valve at once, attracts synchronous insulation displacement connector and left axle
Clamping, and be detached from simultaneously with right axle, the output shaft of engine and the output shaft of motor rotate in the forward direction simultaneously at this time, and revolving speed phase
Matching, engine is superimposed with the power of motor at this time, and the power of vehicle is exported simultaneously by engine and motor.
When the revolving speed of engine enters efficient section, when turning such as 2500-3000, motor stops working, into Condition Of Tow, vehicle
Power all engine is relied on to be exported, and engine output shaft rotate caused by portion of energy dragged by motor
Drag the feedback supplement energy content of battery.
When being switched to oily dynamic model formula from electric model in high-speed cruising, axis passes through synchronous insulation displacement connector and left axle always
Synchronous clamping, not synchronous with right axle to be clamped, motor stops working when switching, and engine is then lighted a fire, when just walking around for left axle
When speed is more than the rotating forward revolving speed of axis, engine band power directly drives vehicle driving.
When being switched to electric model from oily dynamic model formula in high-speed cruising, axis passes through synchronous insulation displacement connector and left axle always
Synchronous clamping, clamping not synchronous with right axle, engine stop work when switching, motor subsequent start-up, when just walking around for right axle
When speed is more than the rotating forward revolving speed of axis, motor band power directly drives vehicle driving.
When vehicle needs to move backward, engine is in idling mode or off position, and motor is in reverse operation state,
Axis, which passes through, synchronizes insulation displacement connector clamping synchronous with right axle, and axis clamping not synchronous with left axle, is only connected by reversed isolator,
The output shaft of motor starts to reversely rotate, and directly drives vehicle backing, simultaneously as what is connected between left axle and axis is reversed
Isolator, therefore reversed isolator failure, right axle will not drive left axle to be reversely rotated, avoid engine reversed by axis
Rotation.
The beneficial effects of the utility model are as follows:
The utility model structure is simple, low in cost, reliable performance, easy to maintain, and it is dynamic to be highly suitable for direct-connected mixing
Power-driven system, by the two-way series connection for tangling timing clutch of the utility model, system can not only be run with pure electric vehicle, but also can be with
Oil moves electronic dual output operation, and directly can also directly be driven by fuel engines in high speed section, and extra power passes through electricity
The towing rotary electrification of machine is that driving main battery mends electricity, realizes that three-body hybrid power exports in a manner of a tractor serves several purposes, can be substantially
Rate of economizing gasoline is improved, and reduces discharge amount of exhaust gas, meets very much the automobile industry and consumption national conditions of China.
The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model
Art means, and can be implemented in accordance with the contents of the specification, below on the preferred embodiment of the present invention and the accompanying drawings in detail
It describes in detail bright as after.Specific embodiment of the present utility model is shown in detail by following embodiment and its attached drawing.