CN209598546U - A kind of large-size cylinder body quickly splices tooling - Google Patents
A kind of large-size cylinder body quickly splices tooling Download PDFInfo
- Publication number
- CN209598546U CN209598546U CN201822181284.5U CN201822181284U CN209598546U CN 209598546 U CN209598546 U CN 209598546U CN 201822181284 U CN201822181284 U CN 201822181284U CN 209598546 U CN209598546 U CN 209598546U
- Authority
- CN
- China
- Prior art keywords
- roller frame
- cylinder body
- tooling
- adjustable
- adjustable roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Machines For Laying And Maintaining Railways (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides a kind of large-size cylinder body and quickly splices tooling, including mobile system and automatic welding platform, and wherein mobile system includes track and small rail car；Hydraulic lift and adjustable roller frame are provided on small rail car.Tooling is additionally provided with central control module, can adjust distance according to the testing result control small rail car that position detection unit inputs, so that the distance between upper shell and lower shell be made to meet welding requirements, the high degree of automation of this tooling improves welding efficiency.Adjustable roller frame by with being flexibly connected of hydraulic lift, angle adjustment device, anti-slipping mechanism and positioning device, it can preferably realize the adjustment of distance between upper shell and lower shell, in addition it can also be achieved the rotation of cylinder, complete the girth welding of upper shell and lower shell.And the distance between adjustable roller frame idler wheel is adjustable, it is ensured that tooling is applicable to the welding of different size cylinders.
Description
Technical field
The utility model belongs to technical field of welding equipment more particularly to a kind of large-size cylinder body quickly splices tooling.
Background technique
Since the weight of large tube-like workpiece is big, size is big, using large-scale workpiece welder, there are clamping lengths now
Be restricted, clamped height can not be adjusted, piece-holder is insecure, workpiece can not carry out rotation processing the defects of, welding process
The degree of automation is lower, and welding efficiency and welding quality are larger by artificial affecting.
Chinese patent (207479959 U of CN, June 12 2018 day for announcing) discloses a kind of track large size tubbiness type
Object welder, comprising: track, oil overhold, main top-fastener；The top of track, and fixed slider and track is arranged in the fixed slider
The mode of being bolted is connected；The inside of movable slider and fixed slider is arranged in the oil overhold, and oil overhold is with movable slider and calmly
Sliding block is bolted mode and is connected；The top of oil overhold is arranged in the left cantilever and right cantilever, and left cantilever and the right side are outstanding
Arm is bolted mode with oil overhold and is connected；One end of left cantilever, and main top-fastener and a left side is arranged in the main top-fastener
Cantilever is connected by bearing.The welding to cylinder is completed by top-fastener, on the one hand the effect that holds out against of the top-fastener is easy to lead
Workpiece deformation is caused, which also achieves rotation of the workpiece under the state that holds out against, easily weld seam is caused to receive stress, influence to weld
Quality；On the other hand, as there are errors for the height of two parts workpiece, when not being able to satisfy welding requirements, which does not have height
The adjusting height of regulating device, two parts workpiece is more difficult.It can be seen that there is also certain defects for the device, cannot still expire completely
Sufficient production requirement.
Utility model content
Technical solution provided by the utility model is:
A kind of large-size cylinder body quickly splices tooling, including mobile system and automatic welding platform, in which: mobile system includes
The small rail car that track is set and can be moved back and forth in orbit.
Further, 4 corners on small rail car supporting plane are provided with 4 groups of hydraulic lifts, in every group of liquid
Adjustable roller frame is additionally provided at the top of pressure lifting device, adjustable turning rolls is arranged along the direction perpendicular to track, hydraulic
Lifting device is used to adjust the height of adjustable roller frame, and adjustable roller frame is for adjusting cylinder perpendicular to track length side
To position；
Further, automatic welding platform is installed on the column of workshop, for completing the welding to upper shell and lower shell.
Further, it is provided with position detection unit on automatic welding platform, be connected with central control module, for examining
The distance between upper shell and lower shell are surveyed, and will test result and be transmitted to central control module.
Further, central control module is also connected with small rail car, for respectively control small rail car shift position,
Hydraulic lift lifting, the rotation of adjustable roller frame idler wheel.
Further, central control module is PLC controller.
Further, track is in horizontally arranged, and is provided at two.
Further, adjustable roller frame is provided with perpendicular to orbital direction, close to trolley supporting plane edge side
Angle adjustment device, for adjusting the tilt angle of adjustable roller frame.
Further, lead screw is installed, the lead screw is for adjusting between each idler wheel in the roller mount of adjustable roller frame
Distance.
Further, adjustable roller frame upper surface is provided with anti-slipping mechanism and positioning device.
Further, the bottom of adjustable roller frame and the top of hydraulic lift are pin shaft connection.
Compared with prior art, the utility model has the advantage that (1) central control module is PLC controller, can root
According to the testing result control small rail car shift position of position detection unit input, hydraulic lift lifting, adjustable contact roller
The rotation of frame idler wheel, so that the distance between upper shell and lower shell is made to meet welding requirements, the high degree of automation of this tooling, greatly
Welding efficiency is improved greatly；(2) bottom of adjustable roller frame is to be flexibly connected with the top of hydraulic lift, adjustable rolling
The side of wheel carrier is provided with angle adjustment device, and the tilt angle of adjustable roller frame is adjustable, and adjustable contact roller
The upper surface of frame is additionally provided with anti-slipping mechanism and positioning device, is more advantageous to adjustment the distance between upper shell and lower shell, and
It can also be achieved the rotation of cylinder, complete the girth welding of upper shell and lower shell；(3) it is installed in the roller mount of adjustable roller frame
There is lead screw, can adjust the distance between each idler wheel, to guarantee that this tooling is applicable to the welding of different size cylinders.
Detailed description of the invention
Fig. 1 is the schematic view of the front view that a kind of large-size cylinder body quickly splices tooling；
Fig. 2 is the left view structural representation that a kind of large-size cylinder body quickly splices tooling；
Fig. 3 is small rail car structural schematic diagram；
Wherein: 1, track, 2, small rail car, 3, hydraulic lift, 4, adjustable roller frame, 5, automatic welding platform,
61, upper shell, 62, lower shell, 7, workshop column, 8, supporting plane.
Specific embodiment
In the following, being illustrated in conjunction with attached drawing to the embodiments of the present invention.
A kind of large-size cylinder body quickly splices tooling, including mobile system and automatic welding platform 5, in which: mobile system packet
The small rail car 2 that includes setting track 1 and can move back and forth on track 1, track 1 is in horizontally arranged, and is provided at two.
4 corners on 2 supporting plane 8 of small rail car are provided with 4 groups of hydraulic lifts 3, in every group of hydraulic lifting
The top of device 3 is additionally provided with adjustable roller frame 4, and adjustable turning rolls 4 is along the direction arrangement perpendicular to track 1, hydraulic liter
Falling unit 3 is used to adjust the height of adjustable roller frame 4, and adjustable roller frame 4 is for adjusting cylinder perpendicular to 1 length of track
The position in direction.
Adjustable roller frame 4 is being provided with angle perpendicular to 1 direction of track, close to 2 supporting plane of small rail car, 8 edge side
Regulating device is spent, for adjusting the tilt angle of adjustable roller frame.Lead screw is installed in the roller mount of adjustable roller frame 4,
Lead screw is for adjusting the distance between each idler wheel.4 upper surface of adjustable roller frame is additionally provided with anti-slipping mechanism and positioning device.It can
The bottom of mode turning rolls 4 is that pin shaft is connect with the top of hydraulic lift 3.
Automatic welding platform 5 is installed on workshop column 7, for completing the welding to upper shell 61 and lower shell 62.From
It is provided with position detection unit in dynamic welding platform 5, for detecting the distance between upper shell 61 and lower shell 62.Position detection
Unit is connected with central control module, and central control module is PLC controller, and the testing result of position detection unit is transmitted
To central control module.
Central control module is also connected with small rail car 2, the inspection that central control module is inputted according to position detection unit
It surveys as a result, such as find that the horizontal distance between upper shell 61 and lower shell 62 to be welded is excessive, central control module is to track
Trolley 2 issues movable signal, and the small rail car 2 for being loaded with upper shell 61 and lower shell 62 respectively moves toward one another.Work as position testing unit
When member detects that the horizontal distance between upper shell 61 and lower shell 62 meets welding requirements, central control module is to small rail car
Stop signal is issued, automatic welding platform 5 implements welding process.
The testing result that central control module is inputted according to position detection unit such as finds upper shell 61 to be welded under
Vertical range between cylinder 62 is excessive, and central control module issues working signal, hydraulic lift to hydraulic lift 3
3 drive upper shell 61, lower shell 62 to rise or decline.When position detection unit detects between upper shell 61 and lower shell 62
Vertical range when meeting welding requirements, central control module goes out stop signal, automatic welding platform 5 to hydraulic lift 3
Implement welding process.
The testing result that central control module is inputted according to position detection unit such as finds upper shell 61 to be welded under
Orientation between cylinder 62 there are error, be unsatisfactory for welding requirements, central control module issues work letter to adjustable roller frame 4
Number, the adjustable pulley frame 4 being loaded on the small rail car 2 of upper shell 61 and lower shell 62 respectively works, motor drive pulley,
The tilt angle of angle adjustment device adjustment adjustable roller frame on adjustable roller frame 4, adjusts separately upper shell and lower cylinder
The orientation of body.When position detection unit detects that the orientation between upper shell 61 and lower shell 62 meets welding requirements, center
Control module issues stop signal to adjustable roller frame 4, and automatic welding platform 5 implements welding process.And adjustable pulley
Frame 4 can also Integral synchronous rotation upper shell 61 and lower shell 62, to realize the girth welding to upper shell 61 and lower shell 62.
Finally it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, can still modify to technical solution documented by previous embodiment, or to part of technical characteristic into
Row equivalent replacement.Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on, should all
It is included within the scope of protection of this utility model.
Claims (9)
1. a kind of large-size cylinder body quickly splices tooling, including mobile system and automatic welding platform, which is characterized in that
The mobile system includes track (1) and the small rail car (2) that can move back and forth on track (1)；
4 corners on the small rail car supporting plane (8) are provided with 4 groups of hydraulic lifts (3), in every group of hydraulic liter
It is additionally provided at the top of falling unit (3) adjustable roller frame (4), adjustable turning rolls (4) is along the direction cloth perpendicular to track (1)
It sets, hydraulic lift (3) is used to adjust the height of adjustable roller frame (4), and adjustable roller frame (4) exists for adjusting cylinder
Perpendicular to the position of track (1) length direction；
The automatic welding platform (5) is installed on workshop column (7), for completing to upper shell (61) and lower shell (62)
Welding.
2. large-size cylinder body as described in claim 1 quickly splices tooling, which is characterized in that set on the automatic welding platform (5)
Be equipped with position detection unit, be connected with central control module, for detect between upper shell (61) and lower shell (62) away from
From, and will test result and be transmitted to central control module.
3. large-size cylinder body as claimed in claim 2 quickly splices tooling, which is characterized in that the central control module also with track
Trolley (2) is connected, for controlling small rail car (2) shift position, hydraulic lift (3) lifting, adjustable contact roller respectively
The rotation of frame (4) idler wheel.
4. large-size cylinder body as claimed in claim 2 quickly splices tooling, which is characterized in that the central control module is PLC control
Device processed.
5. large-size cylinder body as described in claim 1 quickly splices tooling, which is characterized in that the track (1) is in horizontally arranged, and
It is provided at two.
6. large-size cylinder body as described in claim 1 quickly splices tooling, which is characterized in that the adjustable roller frame (4) is being hung down
It directly is provided with angle adjustment device in track (1) direction, close to trolley supporting plane (8) edge side, it is adjustable for adjusting
The tilt angle of turning rolls (4).
7. large-size cylinder body as described in claim 1 quickly splices tooling, which is characterized in that the rolling of the adjustable roller frame (4)
Lead screw is installed, the lead screw is for adjusting the distance between each idler wheel on wheel seat.
8. large-size cylinder body as claimed in claim 7 quickly splices tooling, which is characterized in that table on the adjustable roller frame (4)
Face is provided with anti-slipping mechanism and positioning device.
9. large-size cylinder body as described in claim 1 quickly splices tooling, which is characterized in that the bottom of the adjustable roller frame (4)
Portion is that pin shaft is connect with the top of hydraulic lift (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822181284.5U CN209598546U (en) | 2018-12-25 | 2018-12-25 | A kind of large-size cylinder body quickly splices tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822181284.5U CN209598546U (en) | 2018-12-25 | 2018-12-25 | A kind of large-size cylinder body quickly splices tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209598546U true CN209598546U (en) | 2019-11-08 |
Family
ID=68396891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822181284.5U Active CN209598546U (en) | 2018-12-25 | 2018-12-25 | A kind of large-size cylinder body quickly splices tooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209598546U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111331299A (en) * | 2020-05-20 | 2020-06-26 | 潍坊宏图环保设备有限公司 | Quick splicing apparatus of anticorrosive liquid storage pot of steel |
-
2018
- 2018-12-25 CN CN201822181284.5U patent/CN209598546U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111331299A (en) * | 2020-05-20 | 2020-06-26 | 潍坊宏图环保设备有限公司 | Quick splicing apparatus of anticorrosive liquid storage pot of steel |
| CN111331299B (en) * | 2020-05-20 | 2020-10-30 | 山东明源智能装备科技有限公司 | Quick splicing apparatus of anticorrosive liquid storage pot of steel |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211877747U (en) | 3D visual detection equipment | |
| CN107570855B (en) | Automatic projection welding device for nuts | |
| CN104128736A (en) | Longitudinal seam welding machine suitable for thin-wall small-diameter suspended single-face welding and double-face forming | |
| CN210480161U (en) | Intelligent steel rail conveyer | |
| CN209598546U (en) | A kind of large-size cylinder body quickly splices tooling | |
| CN216326137U (en) | Intelligent assembling tool for large-tonnage crane boom | |
| CN206208240U (en) | A kind of testing equipment of battery modules and its bus-bar, lug and bus-bar gap | |
| CN210280439U (en) | Heavy plate stamping sheet material gravity centering table | |
| CN218695646U (en) | Automatic welding, clamping and shifting tool for large plate structural member | |
| CN205798824U (en) | A kind of track support bracket auxiliary locator | |
| CN212169337U (en) | Automatic welding equipment for LED module | |
| CN210189258U (en) | Feeding and discharging conveying system of centerless grinding machine | |
| CN209736905U (en) | Welding device | |
| CN208513959U (en) | Upper platform sling welding processing device | |
| CN208322491U (en) | A kind of metal plate full auto-bonding system | |
| CN215146033U (en) | Welding robot special for centrifugal cast pipe | |
| CN213136669U (en) | General detection platform | |
| CN211707822U (en) | Single-side and double-side flanging machine for screen frame | |
| CN220993123U (en) | Double-row multipoint controllable rolling type welding machine | |
| CN219434029U (en) | Lifting positioning frame for detecting automobile sheet metal parts | |
| CN110182580A (en) | Assembly line automatic deviation correction industrial robot | |
| CN110064869A (en) | A kind of roller shutter doorframe Automatic-clamping welder | |
| CN208879903U (en) | Positioner | |
| CN214921699U (en) | Frame suspension type permanent magnet direct-drive beam assembly welding tool | |
| CN219882452U (en) | Positioning tool for liquid level meter production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |