CN209597640U - A three-layer adjustable composite vibrating screen - Google Patents
A three-layer adjustable composite vibrating screen Download PDFInfo
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- CN209597640U CN209597640U CN201920309825.XU CN201920309825U CN209597640U CN 209597640 U CN209597640 U CN 209597640U CN 201920309825 U CN201920309825 U CN 201920309825U CN 209597640 U CN209597640 U CN 209597640U
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- 239000002131 composite material Substances 0.000 title abstract description 8
- 238000012216 screening Methods 0.000 claims abstract description 28
- 150000001875 compounds Chemical class 0.000 claims abstract description 5
- 238000013016 damping Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 24
- 239000000203 mixture Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 239000010410 layer Substances 0.000 description 5
- 238000000926 separation method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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Abstract
本实用新型公开了一种三层可调节复合振动筛,具体涉及振动筛分机械领域,由机架、筛选装置、动力装置、进料口和控制器组成。筛选装置包括两个可调节角度的筛网,用于筛分多种混合物,与传统振动筛网相比,易于拆卸和清洗,动力装置由曲柄连杆和两个震荡电机组成,通过复合式振动的方式解决现有振动筛不能高效筛选和易堵住筛网的问题,本实用新型可实现对原料的多类型筛选,并对筛选后的原料分类,具有改善筛网堵塞情况、提高工作效率的特点。
The utility model discloses a three-layer adjustable composite vibrating screen, specifically relates to the field of vibrating screening machinery, and is composed of a frame, a screening device, a power device, a feeding port and a controller. The screening device includes two screens with adjustable angles for screening a variety of mixtures. Compared with traditional vibrating screens, it is easy to disassemble and clean. The power device is composed of crank connecting rods and two vibration motors. Through compound vibration The method solves the problem that the existing vibrating screen cannot screen efficiently and is easy to block the screen. The utility model can realize multi-type screening of raw materials and classify the screened raw materials, which has the advantages of improving screen blockage and improving work efficiency. features.
Description
技术领域technical field
本实用新型属于振动筛分机械领域,具体涉及一种三层可调节复合振动筛。The utility model belongs to the field of vibrating screening machinery, in particular to a three-layer adjustable composite vibrating screen.
背景技术Background technique
振动筛是通过振荡电机中振子激振所产生的往复旋型振动而工作的。振子的上旋转重锤和下旋转重锤的运动使筛面产生锥面回转振动,其联合作用的效果则使筛面产生往复旋型振动。目前在农业、养殖业等领域经常使用振动筛,用于筛分出体积不同的原料。现有的振动筛通常只能筛分出两种混合原料,公开号为CN203944546U的中国专利公开了一种超声波振动筛,其申请号为CN201420382597.6,装置利用磁旋超声波振动筛工作,在工作过程通过单层筛网将混合原料分离,只能分离出两种原料;公开号为CN206215505U的中国专利公开了一种多层式振动筛,其申请号为CN201620985922.7,装置利用电机带动传送带和离心盘进行工作,在工作过程中由于振动方式简单,效率不高且容易发生原料堵住筛网的情况。The vibrating screen works through the reciprocating rotary vibration generated by the vibration of the vibrator in the vibrating motor. The movement of the upper rotating weight and the lower rotating weight of the vibrator causes the screen surface to produce conical surface rotary vibration, and the combined effect makes the screen surface produce reciprocating spiral vibration. At present, vibrating screens are often used in agriculture, aquaculture and other fields to screen out raw materials with different volumes. Existing vibrating screens can usually only screen out two kinds of mixed raw materials. The Chinese patent with the publication number CN203944546U discloses an ultrasonic vibrating screen with an application number of CN201420382597.6. The process separates the mixed raw materials through a single-layer screen, and only two kinds of raw materials can be separated; the Chinese patent with the publication number CN206215505U discloses a multi-layer vibrating screen, and its application number is CN201620985922.7. The device uses a motor to drive the conveyor belt and Centrifugal discs work, due to the simple vibration mode during the working process, the efficiency is not high and it is easy for the raw materials to block the screen.
实用新型内容Utility model content
本实用新型提供了一种三层可调节复合振动筛,以解决现有振动筛不能高效筛分多种混合物、易堵住筛网的问题,提高工作效率,降低筛选工作的劳动强度。The utility model provides a three-layer adjustable composite vibrating sieve to solve the problems that the existing vibrating sieve cannot efficiently sieve various mixtures and is easy to block the sieve, so as to improve the work efficiency and reduce the labor intensity of the screening work.
本实用新型所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the utility model are realized by the following technical solutions.
一种三层可调节复合振动筛,包括机架、筛选装置、动力装置、控制器和进料口,所述的机架包括车轮、支腿、减震弹簧以及用于安装筛选装置、动力装置、控制器和进料口的框架;所述的车轮有一组前轮和一组后轮,通过螺栓连接在框架的底部,用于移动振动筛整体;所述的支腿通过螺纹连接在框架的下部,用于在工作时使装置保持稳定;所述的减震弹簧有四个,其一端连接在框架上,另一端连接在筛箱底部,用于支撑筛箱和缓冲减震;所述的筛选装置安装在框架上,主要对混合原料进行振动筛分;所述的动力装置通过螺栓连接在框架底部上,用于给筛选装置提供动力;所述的控制器通过螺栓连接到框架上,用于对振动筛进行操控;所述的进料口焊接在框架上方,便于添加混合原料。A three-layer adjustable composite vibrating screen includes a frame, a screening device, a power device, a controller and a feed inlet. , the frame of the controller and the feed inlet; the wheels have a set of front wheels and a set of rear wheels, which are connected to the bottom of the frame by bolts and are used to move the vibrating screen as a whole; the legs are connected to the frame by threads The lower part is used to keep the device stable during work; there are four damping springs, one end of which is connected to the frame, and the other end is connected to the bottom of the screen box for supporting the screen box and buffering and shock absorption; The screening device is installed on the frame and mainly vibrates and screens the mixed raw materials; the power device is connected to the bottom of the frame by bolts to provide power for the screening device; the controller is connected to the frame by bolts to It is used to control the vibrating screen; the feed inlet is welded above the frame, which is convenient for adding mixed raw materials.
所述的筛选装置包括筛箱、筛网一和筛网二,所述的筛箱包括挡板一、挡板二、挡板三、合页、筛门、角度调节槽一、角度调节槽二和筛门锁,所述的筛箱位于框架中部,所述的筛网一安装在筛箱内部上侧,用于分离混合原料中较大的一部分;所述的筛网二安装在筛箱内部下侧,用于分离混合原料中较小的一部分;所述的挡板一焊接在筛网一出料口,所述的挡板二焊接在筛网二出料口,所述的挡板三焊接在筛箱底部,均用作原料分离滑道,所述的合页通过螺栓安装在筛箱尾部,用于连接筛门与筛箱;所述的筛门通过螺栓与合页相连安装在筛箱尾部,所述的角度调节槽一在筛门上部,用于调节筛网一的角度,所述的角度调节槽二在筛门下部,用于调节筛网二的角度,所述的筛门锁安装在筛门一侧,用于锁紧筛门。The screening device includes a screen box, a screen mesh one and a screen mesh two, and the screen box includes a baffle plate 1, a baffle plate 2, a baffle plate 3, a hinge, a screen door, an angle adjustment groove 1, and an angle adjustment groove 2 And the screen door lock, the screen box is located in the middle of the frame, the screen one is installed on the upper side of the screen box, and is used to separate a larger part of the mixed raw materials; the screen two is installed inside the screen box The lower side is used to separate a smaller part of the mixed raw materials; the first baffle is welded to the outlet of the first screen, the second of the baffle is welded to the second outlet of the screen, and the third of the baffle is Welded at the bottom of the screen box, both are used as raw material separation slides. The hinge is installed at the tail of the screen box through bolts to connect the screen door and the screen box; the screen door is connected to the hinge through bolts and installed on the screen At the tail of the box, the angle adjustment groove 1 is on the upper part of the screen door for adjusting the angle of the screen mesh 1, and the angle adjustment groove 2 is in the lower part of the screen door for adjusting the angle of the screen mesh 2. The lock is installed on one side of the screen door for locking the screen door.
所述的动力装置包括电机、曲柄轮、连杆、摇杆、转轴一、转轴二、铰链和振荡电机,所述的电机通过螺栓连接在框架上,所述的曲柄轮通过键连接在电机的输出轴上,所述的连杆通过轴承连接在曲柄轮上,所述的摇杆通过焊接连接在转轴二上,一端通过转轴一与连杆相连,另一端通过铰链与筛箱底部连接,所述的振荡电机有两个,通过螺栓连接于筛选装置底部,分别位于筛选装置的前后,保证振动筛分效果。The power device includes a motor, a crank wheel, a connecting rod, a rocker, a rotating shaft one, a rotating shaft two, a hinge and an oscillating motor. The motor is connected to the frame by bolts, and the crank wheel is connected to the motor by a key. On the output shaft, the connecting rod is connected to the crank wheel through a bearing, the rocker is connected to the second rotating shaft by welding, one end is connected to the connecting rod through the first rotating shaft, and the other end is connected to the bottom of the screen box through a hinge. There are two oscillating motors described above, which are connected to the bottom of the screening device through bolts, and are respectively located at the front and back of the screening device to ensure the vibrating screening effect.
使用前,操作者可根据混合物的种类选择合适的筛网,并根据混合物的湿度调节筛网一和筛网二的角度,通过角度调节槽一或角度调节槽二调至合适角度后,锁紧筛门,通过控制器启动装置,将混合原料倒如进料口,电机以及振荡电机开始工作,电机带动曲柄轮旋转,曲柄轮通过连杆带动摇杆摆动,摇杆与振荡电机带动筛箱进行复合式振动,较大体积原料在筛网一上挡板一流出,较小的一部分原料落在筛网二上并沿挡板二流出,其余部分落在筛箱底部并沿挡板三流出,完成筛分工作。Before use, the operator can select a suitable screen according to the type of mixture, and adjust the angles of the first screen and the second screen according to the humidity of the mixture. After adjusting the angle adjustment groove 1 or angle adjustment groove 2 to a suitable angle, lock it The screen door, through the controller to start the device, pour the mixed raw materials into the feed port, the motor and the oscillating motor start to work, the motor drives the crank wheel to rotate, the crank wheel drives the rocker to swing through the connecting rod, and the rocker and the oscillating motor drive the screen box to complete the process. Composite vibration, large volume of raw materials flow out on the first baffle on the first screen, a smaller part of the raw materials fall on the second screen and flow out along the second baffle, and the rest fall on the bottom of the screen box and flow out along the third baffle, Finish the screening.
本实用新型的有益效果是:本实用新型的筛选装置、动力装置和控制器全部安装在机架上,只需一名操作员就可以完成全部工序;本实用新型只需操作者在分离前将混合物加入进料口中,启动机器,装置可自动完混合物的分离,操作简便;本实用新型的振动方式为两个振荡电机与曲柄摇杆的复合运动,可以极大改善筛网堵塞的问题,提高分离效率;本实用新型设计的筛网可以自由更换和调整筛网角度,可以筛分多种混合物。The beneficial effects of the utility model are: the screening device, the power unit and the controller of the utility model are all installed on the frame, and only one operator can complete the whole process; the utility model only needs the operator to separate the Put the mixture into the feed port, start the machine, the device can automatically complete the separation of the mixture, and the operation is simple; the vibration mode of the utility model is the composite movement of two oscillating motors and the crank rocker, which can greatly improve the problem of screen blockage and improve Separation efficiency; the screen mesh designed by the utility model can be freely replaced and the angle of the screen mesh can be adjusted, and various mixtures can be screened.
附图说明Description of drawings
图1是本实用新型的总体结构示意图一;Fig. 1 is the overall structure schematic diagram one of the utility model;
图2是本实用新型的总体结构示意图二;Fig. 2 is the overall structure schematic diagram two of the utility model;
图3是本实用新型的筛选装置结构示意图;Fig. 3 is the structural representation of screening device of the present utility model;
图4是本实用新型的动力装置结构示意图。Fig. 4 is a structural schematic diagram of the power device of the present invention.
具体实施方式Detailed ways
为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.
如图1、图2和图3所示,一种三层可调节复合振动筛,包括机架1、筛选装置2、动力装置3、控制器4和进料口5,所述的机架1包括支腿12、车轮13、减震弹簧14以及用于安装筛选装置2、动力装置3、控制器4和进料口5的框架11;所述的车轮12有一组前轮和一组后轮,通过螺栓连接在框架11的底部,用于移动振动筛整体;所述的支腿13通过螺纹连接在框架11的下部,用于在工作时使装置保持稳定;所述的减震弹簧14有四个,其一端连接在框架11上,另一端连接在筛箱21底部,用于支撑筛箱21和缓冲减震;所述的筛选装置2通过螺栓连接在框架11上,主要对混合原料进行振动筛分;所述的动力装置3通过螺栓连接在框架11底部,用于给筛选装置2提供动力;所述的控制器4通过螺栓连接到框架11上,用于对振动筛进行操控;所述的进料口5焊接在框架11上方,便于添加混合原料。As shown in Figure 1, Figure 2 and Figure 3, a three-layer adjustable composite vibrating screen includes a frame 1, a screening device 2, a power device 3, a controller 4 and a feed inlet 5, and the frame 1 Including support legs 12, wheels 13, damping springs 14 and frame 11 for installing screening device 2, power unit 3, controller 4 and feed inlet 5; described wheels 12 have a group of front wheels and a group of rear wheels , connected to the bottom of the frame 11 by bolts, used to move the vibrating screen as a whole; the legs 13 are connected to the bottom of the frame 11 by threads, used to keep the device stable during work; the shock absorbing spring 14 has Four, one end of which is connected to the frame 11, and the other end is connected to the bottom of the screen box 21 for supporting the screen box 21 and buffering and shock absorption; the screening device 2 is connected to the frame 11 by bolts, mainly for mixing raw materials Vibration screening; the power device 3 is connected to the bottom of the frame 11 by bolts to provide power to the screening device 2; the controller 4 is connected to the frame 11 by bolts to control the vibrating screen; The above-mentioned feed inlet 5 is welded on the top of the frame 11, which is convenient for adding mixed raw materials.
如图1、图2和图3所示,所述的筛选装置2包括筛箱21、筛网一22和筛网二23,所述的筛箱21包括挡板一211、挡板二212、挡板三213、筛门214、合页215、角度调节槽一216、角度调节槽二217、筛门锁218,所述的筛箱21位于框架11中部;所述的筛网一22安装在筛箱21内部上侧,用于分离混合原料中较大的一部分;所述的筛网二23安装在筛箱21内部下侧,用于分离混合原料中较小的一部分;所述的挡板一211焊接在筛网一22出料口,所述的挡板二212焊接在筛网二23出料口,所述的挡板三213焊接在筛箱21底部,均用作原料分离滑道,所述的合页215通过螺栓安装在筛箱21尾部,用于连接筛门214与筛箱21;所述的筛门214通过螺栓与合页215相连安装在筛箱21尾部,防止原料滑出;所述的角度调节槽一216在筛门214上部,用于调节筛网一22的角度,所述的角度调节槽二217在筛门214下部,用于调节筛网二23的角度,所述的筛门锁218安装在筛门214一侧,用于锁紧筛门214。As shown in Fig. 1, Fig. 2 and Fig. 3, described screening device 2 comprises screen box 21, screen cloth one 22 and screen cloth two 23, and described screen box 21 comprises baffle plate one 211, baffle plate two 212, Baffle plate three 213, screen door 214, hinge 215, angle adjustment groove one 216, angle adjustment groove two 217, screen door lock 218, the screen box 21 is located in the middle of the frame 11; the screen mesh one 22 is installed on The upper side inside the screen box 21 is used to separate a larger part of the mixed raw materials; the second screen 23 is installed on the lower side inside the screen box 21 and is used to separate a smaller part of the mixed raw materials; the baffle plate One 211 is welded to the outlet of screen one 22, the second baffle 212 is welded to the outlet of screen two 23, and the third baffle 213 is welded to the bottom of the screen box 21, both of which are used as raw material separation slides The hinge 215 is installed at the tail of the screen box 21 through bolts to connect the screen door 214 and the screen box 21; the screen door 214 is connected with the hinge 215 through bolts and installed at the tail of the screen box 21 to prevent the raw material from slipping Out; the angle adjustment groove 1 216 is at the top of the screen door 214 for adjusting the angle of the screen 22, and the angle adjustment groove 2 217 is at the bottom of the screen door 214 for adjusting the angle of the screen 2 23, The screen door lock 218 is installed on one side of the screen door 214 for locking the screen door 214 .
如图1、图2和图4所示,所述的动力装置3包括电机31、曲柄轮32、连杆33、摇杆34、转轴一35、转轴二36、铰链37和振荡电机38,用以给筛箱21提供筛分动力,所述的电机31通过螺栓连接在框架11上,所述的曲柄轮32通过键连接在电机31的输出轴上,所述的连杆33通过轴承连接在曲柄轮32上,所述的摇杆34通过焊接连接在转轴二36上,一端通过转轴一35与连杆33相连,另一端通过铰链37与筛箱21底部连接,所述的振荡电机38有两个,通过螺栓连接于筛箱21底部,分别位于筛箱21的前后,保证振动筛分效果。As shown in Fig. 1, Fig. 2 and Fig. 4, described power unit 3 comprises motor 31, crank wheel 32, connecting rod 33, rocking bar 34, rotating shaft one 35, rotating shaft two 36, hinge 37 and oscillation motor 38, use To provide screening power to the screen box 21, the motor 31 is connected to the frame 11 by bolts, the crank wheel 32 is connected to the output shaft of the motor 31 by a key, and the connecting rod 33 is connected to the On the crank wheel 32, the rocking bar 34 is connected to the rotating shaft 2 36 by welding, one end is connected to the connecting rod 33 through the rotating shaft 1 35, and the other end is connected to the bottom of the screen box 21 through a hinge 37. The vibration motor 38 has Two are connected to the bottom of the screen box 21 by bolts, and are respectively located at the front and back of the screen box 21 to ensure the vibration screening effect.
使用前,操作者可根据混合物的种类选择合适的筛网,并根据混合物湿度调节筛网一22和筛网二23的角度,通过角度调节槽一216或角度调节槽二217调至合适角度后,锁紧筛门214,通过控制器4启动装置,将混合原料倒如进料口5,电机31以及振荡电机38开始工作,电机31带动曲柄轮32旋转,曲柄轮32通过连杆33带动摇杆34摆动,摇杆34与振荡电机38带动筛箱21进行复合式振动,较大体积原料沿挡板一211流出,较小的一部分原料落在筛网二23上并沿挡板二212流出,其余部分落在筛箱21底部并沿挡板三213流出。Before use, the operator can select a suitable screen according to the type of mixture, and adjust the angles of screen one 22 and screen two 23 according to the humidity of the mixture. , lock the screen door 214, start the device through the controller 4, pour the mixed raw materials into the feed port 5, the motor 31 and the oscillating motor 38 start to work, the motor 31 drives the crank wheel 32 to rotate, and the crank wheel 32 drives the shaker through the connecting rod 33 The rod 34 swings, the rocker 34 and the vibrating motor 38 drive the screen box 21 to perform compound vibration, the larger volume of raw materials flows out along the first baffle plate 211, and the smaller part of the raw materials falls on the second screen 23 and flows out along the second baffle plate 212 , the remainder falls on the bottom of the screen box 21 and flows out along the baffle plate three 213.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入本实用新型要求保护的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of protection claimed by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (3)
Priority Applications (1)
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CN112170172A (en) * | 2020-09-22 | 2021-01-05 | 安徽中科春谷激光产业技术研究院有限公司 | Liftable formula laser cladding powder recovery sieving mechanism |
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CN112170172A (en) * | 2020-09-22 | 2021-01-05 | 安徽中科春谷激光产业技术研究院有限公司 | Liftable formula laser cladding powder recovery sieving mechanism |
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