CN209597123U - A kind of disk pelletizing production system that can increase production - Google Patents
A kind of disk pelletizing production system that can increase production Download PDFInfo
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- CN209597123U CN209597123U CN201822179805.3U CN201822179805U CN209597123U CN 209597123 U CN209597123 U CN 209597123U CN 201822179805 U CN201822179805 U CN 201822179805U CN 209597123 U CN209597123 U CN 209597123U
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Abstract
A kind of disk pelletizing production system that can increase production, including steel storehouse, disk feeder, constant feeder, material-dosing adjuster, single roller material-loosing apparatus, drop-wise sprinkler head group, spray water nozzle group, disc balling machine, first conveyer belt, roller type sieving machine, bucket elevator, second conveyer belt and third conveyer belt, the material in steel storehouse is set to flow into disc balling machine by disk feeder and constant feeder, material on conveyer belt, which is adjusted, by material-dosing adjuster is formed by material heap shape, material-dosing adjuster has one piece of arc adjustable plate for accumulating material to the conveyer belt middle part in the width direction of constant feeder, the material scattering for being sent out constant feeder by single roller material-loosing apparatus, make to drop down onto material in disc balling machine will not volume it is excessive, the green-ball that disc balling machine is sent out is sieved by roller type sieving machine, small green-ball is set to pass through bucket type Elevator returns in disc balling machine, and big green-ball is sent by third conveyer belt to crushing device, and qualified green-ball is sent out by the second conveyer belt.
Description
Technical field
The utility model relates to disk pelletizing production fields, more particularly to a kind of disk pelletizing production system that can increase production
System.
Background technique
At home in metallurgy industry, disc balling machine is the important equipment in pellet production process.Disc balling machine is used
It is transported on disc balling machine after mixing bentonite or other additives and fine iron breeze in Iron Ore Powder pelletizing, mixture is logical
Cross water spray after in disk rolling balling.Existing disc balling machine in actual production, since many reasons will lead to green-ball
Formation efficiency it is lower, and keep the relatively primitive material of the yield of green-ball lower, on the one hand to feed in material to disc balling machine
When usually feed unevenness, and there are a part of relatively large material block in material, these unfavorable factors can slow down material and exist
The speed that green-ball is formed when rotating in disc balling machine, influences the production efficiency of disk pelletizing；It on the other hand is disc balling machine
The general diameter range of the green-ball of middle formation is larger, it will usually while minimum diameter and maximum gauge beyond qualified green-ball, it is existing
The production of disk pelletizing in do not take rationally effective method unqualified green-ball is carried out to repeat pelletizing, not only result in material
Waste, can also be because of the speed reused on green-ball cumbersome compared with slow, measure and to influence disk pelletizing production process whole
Therefore efficiency takes reasonable effective measures to eliminate the unfavorable factor in existing disk pelletizing production, so that disk be made to make
Ball production can be realized volume increase, be to have important practical significance.
Utility model content
The purpose of the utility model is to provide the disk pelletizing production systems that one kind can be increased production, and rationally effectively eliminate
Part unfavorable factor in existing disk pelletizing production, realizes the volume increase of disk pelletizing.
Used technical solution is the utility model to solve above-mentioned technical problem: the disk pelletizing that one kind can be increased production
Production system, including the steel storehouse for placing material, the lower section in steel storehouse is equipped with disk feeder, and the lower section of disk feeder is equipped with
For accepting the constant feeder of the material of disk feeder submitting, the exit side of constant feeder is equipped with disc balling machine, circle
The top of disk pelletizer is equipped with the drop-wise sprinkler head group for the material sprinkling drop-wise water into disc balling machine and is used for circle
The spray water nozzle group of material sprinkling spray water in disk pelletizer, the lower section of disc balling machine is equipped with for accepting disk pelletizing
The first conveyer belt for the green-ball that machine is sent out；
It is equipped with the material for adjusting on conveyer belt above the conveyer belt of the constant feeder and is formed by material heap shape
Material-dosing adjuster, the top of disc balling machine is equipped with single roller material-loosing apparatus of the material scattering for sending out constant feeder；
The water spray position of the drop-wise sprinkler head group is corresponding from the position that single roller material-loosing apparatus is fallen with material, in order to object
Material forms green-ball, and the water spray position of the spray water nozzle group and the water spray position of drop-wise sprinkler head group are about disc balling machine
Disk axis center symmetric setting, in order to which green-ball is grown up,
The exit side of the first conveyer belt is equipped with the roller type sieving machine for sieving green-ball, and the side of roller type sieving machine is set
There is the green-ball for diameter to be less than 8mm to be promoted to the bucket elevator above disc balling machine, in order to which diameter is less than 8mm's
Green-ball, which returns to, continues pelletizing in disc balling machine, the lower section of roller type sieving machine is equipped with for accepting and sending out diameter 8-16mm's
Second conveyer belt of finished product green-ball, the exit side of roller type sieving machine are equipped with for accepting and transporting green-ball of the diameter greater than 16mm
Third conveyer belt continues pelletizing in order to which green-ball of the diameter greater than 16mm returns to after crushing device is broken in disc balling machine.
Preferably, the material-dosing adjuster includes that the side of two pieces of conveyer belt two sides for being separately mounted to constant feeder is solid
Fixed board, one be located above the conveyer belt of constant feeder and the fixed frame that is threadedly coupled respectively with two pieces of side fixed plates and
Two pieces are mounted on the ipsilateral connecting plate of fixed frame, are twisted vertically respectively on two pieces of connecting plates and are equipped with an adjusting bolt, two pieces of connections
One piece of arc adjustable plate is vertically arranged between plate and the conveyer belt of constant feeder, arc adjustable plate and constant feeder convey
The conveying direction of band is vertical, and width of the arc adjustable plate on the direction vertical with the conveying direction of constant feeder conveyer belt
Not less than the 80% of the conveying bandwidth of constant feeder, the bottom edge of arc adjustable plate is one section for limiting material heap shape
Circular arc, the arc top of circular arc is upward and the arc top of circular arc is located above the conveyer belt of constant feeder middle part in the width direction,
The top of arc adjustable plate is also fixedly connected with one piece of horizontally disposed transition plates, and two adjusting bolts extend through transition plates,
Two nuts twisted and set on bolt, which are adjusted, by every is matched for clamping tightly the upper and lower end faces of transition plates to keep arc adjustable plate fixed
Position enables the position of arc adjustable plate to adjust along the vertical direction when rotating by nut along the movement for adjusting bolt axial direction.
Preferably, single roller material-loosing apparatus include a roller, for driven roller rotation motor and more
The angle of the loose metal blade being evenly spaced on the excircle of roller, loose metal blade and roller axis is 75-80 °.
Preferably, the bottom of the roller type sieving machine is opened up along green-ball flow direction there are two discharge port, wherein close
The discharge port of first conveyer belt is connected to by pipeline with the feed inlet of bucket lifting motor spindle, the discharge port far from first conveyer belt
Right above the second conveyer belt.
According to the above technical scheme, the beneficial effects of the utility model are:
The disk pelletizing production system that one kind provided by the utility model can be increased production by disk feeder and is quantitatively given
The cooperation of material machine makes material flow into disc balling machine, so as to adjust the charging rate of material, conducive to the production of disc balling machine；
The material adjusting that the material for adjusting on conveyer belt is formed by material heap shape is equipped with above the conveyer belt of constant feeder
Device adjusts the shape before material heap falls by the circular arc of the bottom edge of the arc adjustable plate of material-dosing adjuster, the circular arc
Arc top is upward and the arc top of circular arc is located above the conveyer belt of constant feeder middle part in the width direction, to make material can be with
It is accumulated to the middle part of constant feeder conveyer belt in the width direction, material is avoided excessively to divide on the conveyer belt of constant feeder
It dissipates, while avoiding material from accumulating in the conveyer belt two sides in the width direction of constant feeder, and the circular arc and dosing
The distance between machine conveyer belt can also adjust the nut on bolts by rotation two pieces and adjust, thus make material from quantitatively to
The position that the exit side of material machine falls also can more concentrate simultaneously controllably, conducive to the production of disc balling machine；On disc balling machine
Side is equipped with single roller material-loosing apparatus of the material scattering for sending out constant feeder, to break up the biggish material of this volume of material Central Plains
Block, make to drop down onto material in disc balling machine will not volume it is excessive and volume can also be almost the same, so as to accelerate material
The speed that green-ball is formed when rotating in disc balling machine, can also promote the efficiency of disk pelletizing production；By water injector point
For drop-wise sprinkler head group and spray water nozzle group, the formation of green-ball can be respectively facilitated and grown up, accelerated material and made in disk
The speed of green-ball is formed when rotating in ball machine；And the green-ball for sending out in disc balling machine, the utility model pass through setting roller
Formula screening machine sieves green-ball, so that the lesser unqualified green-ball of diameter is returned directly to disk by bucket elevator and makes
Continue pelletizing in ball machine, and enable the unqualified green-ball being relatively large in diameter by third conveyer belt send to crushing device it is broken after return
Continue pelletizing into disc balling machine, and qualified green-ball can be directly entered subsequent handling by the second conveyer belt, thus logical
Reasonable effective method is crossed, enables the underproof green-ball of diameter by disc balling machine duplication of production, has not only saved material,
And production process is extremely easy, is able to ascend the efficiency to the recycling of unqualified green-ball compared with prior art, thus
The efficiency of disk pelletizing production process entirety is just improved, the part unfavorable factor in existing disk pelletizing production is eliminated,
Realize volume increase.
Detailed description of the invention
Fig. 1 is the process flow diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model；
Fig. 3 is the steel storehouse in Fig. 2, disk feeder, constant feeder, material-dosing adjuster, single roller material-loosing apparatus, the spray of drop-wise water
The enlarged diagram of head group, spray water nozzle group and disc balling machine；
Fig. 4 is drop-wise sprinkler head group, spray water nozzle group, disc balling machine, first conveyer belt, roller type sifting in Fig. 2
Machine, bucket elevator, the second conveyer belt and third conveyer belt enlarged diagram；
Fig. 5 is the enlarged structure schematic diagram of the material-dosing adjuster in Fig. 2；
Fig. 6 is the left view schematic diagram of Fig. 5；
Fig. 7 is the enlarged structure schematic diagram of single roller material-loosing apparatus.
Marked in the figure: 1, steel storehouse, 2, disk feeder, 3, constant feeder, 4, material-dosing adjuster, 401, side fixed plate,
402, fixed frame, 403, connecting plate, 404, adjusting bolt, 405, arc adjustable plate, 5, single roller material-loosing apparatus, 501, motor, 502,
Roller, 503, loose metal blade, 6, drop-wise sprinkler head group, 7, spray water nozzle group, 8, disc balling machine, 9, first conveyer belt, 10,
Roller type sieving machine, 11, bucket elevator, the 12, second conveyer belt, 13, third conveyer belt.
Specific embodiment
Referring to attached drawing, specific embodiment is as follows:
A kind of disk pelletizing production system that can increase production, it is characterised in that: including the steel storehouse 1 for placing material, steel
The bottom in storehouse 1 offers discharge port, and the disk that the lower section in steel storehouse 1 is equipped with for accepting the material flowed out from 1 discharge port of steel storehouse is given
Material machine 2, the lower section of disk feeder 2 are equipped with the constant feeder 3 of the material for accepting the submitting of disk feeder 2, quantitatively give
The material-dosing adjuster 4 that the material for adjusting on conveyer belt is formed by material heap shape is equipped with above the conveyer belt of material machine 3, it is quantitative
The exit side of batcher 3 is equipped with disc balling machine 8, and the top of disc balling machine 8 is equipped with the object for sending out constant feeder 3
Expect the single roller material-loosing apparatus 5 broken up, in order to which the material after breaing up drops down onto disc balling machine 8, the top of disc balling machine 8 is also set
Have for the drop-wise sprinkler head group 6 of the material sprinkling drop-wise water into disc balling machine 8 and for into disc balling machine 8
Material sprinkling spray water spray water nozzle group 7, the water spray position of drop-wise sprinkler head group 6 and material are fallen from single roller material-loosing apparatus 5
Under position it is corresponding, in order to material formed green-ball, spray water nozzle group 7 water spray position and drop-wise sprinkler head group 6 spray
Disk axis center symmetric setting of the water position about disc balling machine 8, in order to which green-ball is grown up, the lower section of disc balling machine 8
The exit side of first conveyer belt 9 equipped with the green-ball for accepting the submitting of disc balling machine 8, first conveyer belt 9 is equipped with for sieving
The roller type sieving machine 10 of mitogenetic ball, the side of roller type sieving machine 10, which is equipped with, is promoted to disk for the green-ball by diameter less than 8mm
The bucket elevator 11 of 8 top of pelletizer, the green-ball in order to diameter less than 8mm, which returns in disc balling machine 8, continues pelletizing, roller
The lower section of formula screening machine 10 is equipped with for accepting and sending out diameter in the second conveyer belt 12 of the finished product green-ball of 8-16mm, roll-type sieve
The exit side of extension set 10 is equipped with the third conveyer belt 13 for accepting and transporting green-ball of the diameter greater than 16mm, in order to which diameter is big
It is returned in disc balling machine 8 after crushing device is broken in the green-ball of 16mm and continues pelletizing, the bottom of roller type sieving machine 10 is along life
Ball flow direction is opened up there are two discharge port, wherein the discharge port close to first conveyer belt 9 passes through pipeline and bucket elevator 11
The feed inlet of bottom is connected to, and the discharge port far from first conveyer belt 9 is located at right above the second conveyer belt 12.
The material-dosing adjuster 4 includes two pieces of side fixed plates for being separately mounted to the conveyer belt two sides of constant feeder 3
401, one is located at the fixed frame being threadedly coupled above the conveyer belt of constant feeder 3 and with two pieces of side fixed plates 401 respectively
402 and two pieces be mounted on the ipsilateral connecting plate 403 of fixed frame 402, vertical twist is equipped with one respectively on two pieces of connecting plates 403
Bolt 404 is adjusted, one piece of arc adjustable plate is vertically arranged between two pieces of connecting plates 403 and the conveyer belt of constant feeder 3
405, arc adjustable plate 405 is vertical with the conveying direction of 3 conveyer belt of constant feeder, and arc adjustable plate 405 with quantitatively give
Width on the vertical direction of the conveying direction of 3 conveyer belt of material machine is not less than the 80% of the conveying bandwidth of constant feeder 3, arc
The bottom edge of shape adjustable plate 405 is one section for limiting the circular arc of material heap shape, and the arc top of circular arc is upward and the arc top of circular arc
Above the conveyer belt middle part in the width direction of constant feeder 3, the top of arc adjustable plate 405 is also fixedly connected with one
The horizontally disposed transition plates of block, two adjusting bolts 404 extend through transition plates, adjust to twist on bolt 404 by every and set
Two nuts are matched for clamping tightly the upper and lower end faces of transition plates to make arc adjustable plate 405 position, along tune when rotating by nut
The axial movement of section bolt 404 enables the position of arc adjustable plate 405 to adjust along the vertical direction.
Single roller material-loosing apparatus 5 includes a roller 502, the motor 501 for the rotation of driven roller 502, Yi Jiduo
The loose metal blade 503 that root is evenly spaced on the excircle of roller 502, the angle of loose metal blade 503 and 502 axis of roller
It is 75-80 °.
Each components both can be distinguished installation settings when implementing by the present embodiment, can also be by the unified peace of each components
It is attached on the same welding structure frame or in the same semi-closed casings；Non- detailed portion in the present embodiment, is this field
The common prior art well known to technical staff.
Claims (4)
1. the disk pelletizing production system that one kind can be increased production, it is characterised in that: including the steel storehouse (1) for placing material, steel
The lower section in storehouse (1) is equipped with disk feeder (2), and the lower section of disk feeder (2) is equipped with to be sent out for accepting disk feeder (2)
Material constant feeder (3), the exit side of constant feeder (3) is equipped with disc balling machine (8), disc balling machine (8)
Top is equipped with for the drop-wise sprinkler head group (6) of the material sprinkling drop-wise water into disc balling machine (8) and for making to disk
The spray water nozzle group (7) of material sprinkling spray water in ball machine (8), the lower section of disc balling machine (8) is equipped with for accepting circle
The first conveyer belt (9) for the green-ball that disk pelletizer (8) is sent out；
It is equipped with the material for adjusting on conveyer belt above the conveyer belt of the constant feeder (3) and is formed by material heap shape
Material-dosing adjuster (4), the top of disc balling machine (8) are equipped with single roller of the material scattering for sending out constant feeder (3)
Material-loosing apparatus (5)；
The water spray position of the drop-wise sprinkler head group (6) is corresponding from the position that single roller material-loosing apparatus (5) falls with material, in order to
Material forms green-ball, and the water spray position of the spray water nozzle group (7) and the water spray position of drop-wise sprinkler head group (6) are about disk
The disk axis center symmetric setting of pelletizer (8), in order to which green-ball is grown up,
The exit side of the first conveyer belt (9) is equipped with the roller type sieving machine (10) for sieving green-ball, roller type sieving machine (10)
Side be equipped with for diameter to be promoted to the bucket elevator (11) above disc balling machine (8) less than the green-ball of 8mm, so as to
It is returned in green-ball of the diameter less than 8mm and continues pelletizing in disc balling machine (8), the lower section of roller type sieving machine (10) is equipped with for holding
It connects and sends out diameter in the second conveyer belt (12) of the finished product green-ball of 8-16mm, the exit side of roller type sieving machine (10), which is equipped with, to be used for
The third conveyer belt (13) of green-ball of the diameter greater than 16mm is accepted and transports, the green-ball in order to diameter greater than 16mm is through broken dress
It sets to return to after being crushed and continues pelletizing in disc balling machine (8).
2. the disk pelletizing production system that one kind according to claim 1 can be increased production, it is characterised in that: the material
Adjuster (4) include the side fixed plate (401) of two pieces of conveyer belt two sides for being separately mounted to constant feeder (3), one be located at
The fixed frame (402) that is threadedly coupled above the conveyer belt of constant feeder (3) and with two pieces of side fixed plates (401) respectively and
Two pieces are mounted on the ipsilateral connecting plate (403) of fixed frame (402), are twisted vertically respectively on two pieces of connecting plates (403) and are equipped with a tune
It saves bolt (404), one piece of arc is vertically arranged between two pieces of connecting plates (403) and the conveyer belt of constant feeder (3) and is adjusted
Plate (405), arc adjustable plate (405) is vertical with the conveying direction of constant feeder (3) conveyer belt, and arc adjustable plate (405)
Width on the direction vertical with the conveying direction of constant feeder (3) conveyer belt is not less than the conveying of constant feeder (3)
The 80% of bandwidth, the bottom edge of arc adjustable plate (405) are one section for limiting the circular arc of material heap shape, the arc top of circular arc
Upward and the arc top of circular arc is located above the middle part of the conveyer belt of constant feeder (3) in the width direction, arc adjustable plate (405)
Top be also fixedly connected with one piece of horizontally disposed transition plates, two adjusting bolts (404) extend through transition plates, by every
Root adjusts two nuts twisted and set on bolt (404) and is matched for clamping tightly the upper and lower end faces of transition plates to make arc adjustable plate
(405) it positions, enables the position of arc adjustable plate (405) when rotating by nut along the movement for adjusting bolt (404) axial direction
It adjusts along the vertical direction.
3. the disk pelletizing production system that one kind according to claim 1 can be increased production, it is characterised in that: single roller
Material-loosing apparatus (5) is including a roller (502), for the motor (501) of driven roller (502) rotation and more in roller
(502) the loose metal blade (503) being evenly spaced on excircle, the angle of loose metal blade (503) and roller (502) axis
It is 75-80 °.
4. the disk pelletizing production system that one kind according to claim 1 can be increased production, it is characterised in that: the roll-type
The bottom of screening machine (10) is opened up along green-ball flow direction there are two discharge port, wherein the discharge port close to first conveyer belt (9)
It is connected to by pipeline with the feed inlet of bucket elevator (11) bottom, it is defeated that the discharge port far from first conveyer belt (9) is located at second
It send right above band (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822179805.3U CN209597123U (en) | 2018-12-25 | 2018-12-25 | A kind of disk pelletizing production system that can increase production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822179805.3U CN209597123U (en) | 2018-12-25 | 2018-12-25 | A kind of disk pelletizing production system that can increase production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209597123U true CN209597123U (en) | 2019-11-08 |
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ID=68398335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822179805.3U Active CN209597123U (en) | 2018-12-25 | 2018-12-25 | A kind of disk pelletizing production system that can increase production |
Country Status (1)
| Country | Link |
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| CN (1) | CN209597123U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113499733A (en) * | 2021-08-05 | 2021-10-15 | 何剑锋 | Granulator is used in production of oil development proppant |
| CN115125390A (en) * | 2022-07-12 | 2022-09-30 | 马鞍山钢铁股份有限公司 | Automatic disk pelletizing device and method for metallurgical laboratory |
-
2018
- 2018-12-25 CN CN201822179805.3U patent/CN209597123U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113499733A (en) * | 2021-08-05 | 2021-10-15 | 何剑锋 | Granulator is used in production of oil development proppant |
| CN113499733B (en) * | 2021-08-05 | 2023-11-10 | 阳泉市金豫龙陶粒砂有限公司 | Granulator is used in oil development proppant production |
| CN115125390A (en) * | 2022-07-12 | 2022-09-30 | 马鞍山钢铁股份有限公司 | Automatic disk pelletizing device and method for metallurgical laboratory |
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