Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide a kind of sections of jurisdiction to conserve intelligent temperature control system
System, the advantage is that energy saving.
To achieve the above object, the utility model provides following technical solution: a kind of section of jurisdiction maintenance intelligent temperature control system,
Including the fog room being set in workshop, if being equipped with dry curing track in the fog room, the fog room is in turn divided into
Pre- steam-cured area, heating zone, flat-temperature zone and cooling area, it is characterised in that: further include: temperature collecting device comprising for obtaining
The atmosphere temperature transducer of atmospheric temperature, the workshop temperature sensor for obtaining workshop condition temperature and to be set to maintenance indoor
In the zone temperature sensor of each regional temperature in detection fog room;
Heat riser, including steam source, be installed in fog room the jet chimney of each region connection steam source and
For opening and closing the control valve of each region jet chimney in fog room.
By using above-mentioned technical proposal, the set system is other than the temperature of detection fog room, also with Real-Time Atmospheric temperature
It is monitoring object with workshop temperature, according to different atmospheric air temperature gradients, the people that works can choose different heating modes;To
It is related with atmospheric temperature based on temperature control different with existing single-point temperature control, all, pass through pair of zone temperature sensor
Each silicon carbide is incuded in fog room, and heat riser provides thermal energy, is realized and is conserved to the personalization of section of jurisdiction.With general steaming
Feeding system is compared, and the system is more targeted, by the just right of energy application, reaches tunnel segment demoulding intensity, no
A mostly thread energy consumption of waste.
The utility model is further arranged to: the wall of the fog room uses insulating foam brick masonry.
By using above-mentioned technical proposal, wall made of insulating foam brick masonry has good insulating power, can
It effectively prevents heat from spreading out of by wall, has the function that energy-saving.
The utility model is further arranged to: the atmosphere temperature transducer, workshop temperature sensor and regional temperature pass
Sensor is all made of JH-WD02 temperature sensor.
By using above-mentioned technical proposal, JH-WD02 temperature sensor can be in acid-base property water, warm and humid environment, dry ring
It works in border, measurement accuracy reaches ± 0.2 DEG C.
The utility model is further arranged to: the section of jurisdiction maintenance intelligent temperature control system further includes mixing and stirring pond, described to mix
It is provided with the heating pipe for being connected to steam source with pond, is provided with temperature control valve on the heating pipe.
By using above-mentioned technical proposal, by a lower temperature, to the mode of mixing water heating, it is solid to accelerate section of jurisdiction
Change the speed for forming initial configuration, the steam curing for after provides important basis, it is ensured that the maintenance quality of section of jurisdiction.
The utility model is further arranged to: the control valve and temperature control valve are the solenoid valve of DN25 stainless steel material.
By using above-mentioned technical proposal, the solenoid valve of DN25 stainless steel material has the characteristics that high temperature resistant and long-life,
It being capable of 220 DEG C of high temperature of highest receiving and 1,000,000 solenoid valves opening and closing circulation.
The utility model is further arranged to: the jet chimney is led directly in heating zone and flat-temperature zone;It is described pre- steam-cured
Setting is connected to the heating system radiating tube of jet chimney in area, and the heating system radiating tube is set to the inside of maintenance track.
By using above-mentioned technical proposal, jet chimney leads directly to heating zone and flat-temperature zone, and the change that not only can be convenient is supported
Indoor temperature is protected, and meets section of jurisdiction during fast hydration to the requirement of humidity.And it is warm in pre- steam-cured area's setting
Gas heat-dissipating pipe discharges heat by heating radiator outward, accelerates the overlooking solidification of section of jurisdiction concrete.
The utility model is further arranged to: spray cooling device, the mist cooling dress are provided in the cooling area
It sets and makes mist machine, high pressure valve, high pressure tube bank and firing pin type spray head including high pressure.
By using above-mentioned technical proposal, spray cooling device is mainly used when temperature is higher, can effectively reduce
Environment temperature around section of jurisdiction in cooling area enables section of jurisdiction effective temperature-reducing, avoids the phenomenon for generating overtemperature difference.
The utility model is further arranged to: the section of jurisdiction maintenance intelligent temperature control system further includes that water supports pond, water supports warming
Device and infrared demoulding temperature measurer, the water are supported heat detector and are set in the feeding pond of water, fog room described in the infrared demoulding temperature measurer
Rear end.
By using above-mentioned technical proposal, by the surface temperature after infrared demoulding temperature measurer detection tunnel segment demoulding, water is supported
Heat detector detects the pond section of jurisdiction Shui Yang temperature, is judged by comparing the two temperature, avoids section of jurisdiction from being put into the feeding pond of water and is supported
, there is temperature difference crackle in shield.
In conclusion the utility model has the advantage that
1, according to different ambient air temperature gradients, different temperature is selected, realizes personalized maintenance, it is energy-saving;
2, when temperature is lower, by way of heating mix pond and steam heating pipe heating, section of jurisdiction is promoted to accelerate solidification
It forms initial configuration and effectively avoids steam-cured microstructural defects and temperature difference crackle so that section of jurisdiction maintenance quality is good;
3, optimal maintenance temperature program can be analyzed automatically and be selected to system according to collected data, whole real
Existing computer automation control, is not necessarily to manual adjustment and intervention, saves a large amount of manual operation.
Embodiment, a kind of section of jurisdiction conserve intelligent temperature control system, in section of jurisdiction concrete stirring, enter that mould pours, section of jurisdiction is steam-cured, pipe
Piece cooling, tunnel segment demoulding, the feeding link of section of jurisdiction water can monitor and acquire automatically environment temperature, the temperature of humidity and section of jurisdiction surface, and
According to collected data, corresponding intervention control is made.
As shown in Figure 1, section of jurisdiction maintenance intelligent temperature control system includes mixing and stirring pond for provide section of jurisdiction concrete mixing water
3, it is set in workshop for carrying out that section of jurisdiction is steam-cured and the fog room 1 of section of jurisdiction cooling and for carrying out the feeding water of section of jurisdiction water supporting pond
2。
As shown in Figure 1,1 wide 8.2 meter of fog room in the present embodiment, 70 meters long, 3 maintenance tracks 15 can be accommodated, are contained
Pre- steam-cured area 11, heating zone 13, flat-temperature zone 12 and the region of cooling area 14 4.1 wall of fog room uses insulating foam brick masonry.
As shown in Figure 1, and in order to realize that automation control, section of jurisdiction maintenance intelligent temperature control system further include for acquisition needs
The temperature collecting device 4 of temperature, for for mix and stir pond 3 and heat riser 5 that fog room 1 heats up, for for cooling area
The spray cooling device 6 to cool down in 14 and the middle control machine 7 being set to outside workshop.
As shown in Figure 1, 2, temperature collecting device 4 includes being set to the atmospheric temperature biography for being used to acquire atmospheric temperature outside workshop
Sensor 41 is set to workshop and rests in area for obtaining the workshop temperature sensor 42 of workshop condition temperature, being set to fog room 1
It is interior for detect each regional temperature in fog room 1 zone temperature sensor 43, for detect into mould placing temperature it is infrared enter
Mould temperature measurer 44 is set to and supports the feeding heat detector 45 of water of 2 temperature of pond in the feeding pond 2 of water for detecting water, is set to and mixes and stirs in pond 3
Mix and stir heat detector 46 and the infrared demoulding temperature measurer 47 for detecting section of jurisdiction release surface temperature.
As shown in Figure 1, 2, wherein atmosphere temperature transducer 41, workshop temperature sensor 42, zone temperature sensor 43, mix
Heat detector 45 is supported with heat detector 46 and water and is all made of JH-WD02 temperature sensor, which can be in acid-base property water, warm and humid ring
It works in border, dry environment, measurement accuracy reaches ± 0.2 DEG C.And it is infrared enter mould temperature measurer 44 and infrared demoulding temperature measurer 47 it is equal
For infrared radiation thermometer.
As shown in Figure 1, 2, heat riser 5 includes steam source 51, is installed on each region connection steam source in fog room 1
51 jet chimney 52 opens and closes the control valve 54 of each region jet chimney 52 in fog room 1, is connected to and mixes and stirs pond 3 and steam heat
The heating pipe 53 in source 51 and the temperature control valve 55 being set in heating pipe 53.
As shown in Figure 1, 2, specifically, to guarantee system stability, safety, steam source 51 is completely cold using integral type
Solidifying steam boiler.To reduce heat loss, 52 appearance of jet chimney wraps up thermal insulation material, and thermal insulation material can be heat-preservation cotton.It steams
Steam pipe road 52 is led directly in heating zone 13 and flat-temperature zone 12;It is provided in pre- steam-cured area 11 and cooling area 14 and is connected to jet chimney
52 heating system radiating tube 56, heating system radiating tube 56 are set to the inside of maintenance track 15.
As shown in Figure 1, 2, control valve 54 and temperature control valve 55 are solenoid valve, control electromagnetic valve by being powered or powering off
Switch, this system use DN25 stainless steel material, 220 DEG C of medium maximum temperature, 1,000,000 opening and closing circulating electromagnetic valves of service life.
And the filter that strainer mesh number is 80 mesh or more is installed additional in the front end of solenoid valve.
As shown in Figure 1, 2, the corresponding pre- steam-cured area 11 of control valve 54, heating zone 13, flat-temperature zone 12 and cooling area 14 are ordered respectively
Entitled precuring solenoid valve 541, heating solenoid valve 542, thermostatic electromagnetic valve 543 and cooling solenoid valve 544.When precuring solenoid valve 541
Or cooling solenoid valve 544 is powered, it is pre- steam-cured that steam, which will go into the heating system radiating tube 56 of pre- steam-cured area 11 or cooling area 14,
Area 11 or cooling area 14 are heated.When heating solenoid valve 542 or thermostatic electromagnetic valve 543 are powered, steam will be passed directly into heating zone 13
Or flat-temperature zone 12 also has the function of moisturizing other than heating for heating zone 13 or flat-temperature zone 12.And work as temperature control valve 55, starting
When steam be passed directly into and mix and stir pond 3, directly pond is heated.
As shown in Figure 1, 2, spray cooling device 6, spray cooling device 6 include that the high pressure of the external cooling water of connection makes mist
Machine, control make the high pressure valve of mist machine opening and closing, the high pressure being connected in cooling area 14 tube bank and firing pin type spray head.Mist cooling dress
Set 6 it is main during the broiling summer, used when temperature is higher, can effectively reduce the ring around the section of jurisdiction in 14 domain of cooling area
Border temperature enables section of jurisdiction effective temperature-reducing, avoids the phenomenon for generating overtemperature difference.
As shown in Figure 1, 2, middle control machine 7 includes display 71 and PLC controller 72.Display 71 is by liquid crystal display, software circle
The auxiliaries such as face background server and JH-EXT02 multi-functional data card composition, the system support TCP/IP communication function, allow real
When read the data of sensor acquisition, and secondary development can be carried out.By display 71, system is arrived in each phase acquisition in section of jurisdiction
Environment temperature, humidity data be transmitted to large screen, facilitate constructing operation person that can check the maintenance data in each region in real time.
As shown in Figure 1, 2,72 input terminal of PLC controller connects atmosphere temperature transducer 41, workshop temperature by data line
Sensor 42, zone temperature sensor 43, mix and stir heat detector 46, water supports heat detector 45, it is infrared enter mould temperature measurer 44 and infrared de-
Mould temperature measurer 47, with real-time reception temperature signal.And due to fog room 1 and to mix and stir 3 entire area of pond larger, and often need plus
Heat, using single sensor it is possible that large error.
As shown in Figure 1, in order to improve detection accuracy, pre- steam-cured area 11, heating zone 13, flat-temperature zone 12 and cooling area 14 are all provided with
It is equipped with multiple regions temperature sensor 43;Further, heating zone 13, the zone temperature sensor 43 in flat-temperature zone 12 are warm and humid
Sensor is spent, therefore the zone temperature sensor 43 in heating zone 13, flat-temperature zone 12 can also detect humidity.Mixing water
Setting is multiple in pond 3 mixes and stirs heat detector 46.Specifically, area sensor is symmetrically disposed on pre- steam-cured area 11, heating zone 13, constant temperature
On the wall of 14 curing line two sides of area 12 and cooling area.According to the size in region in the present embodiment, in pre- steam-cured area 11, heating zone
13, the zone temperature sensor 43 that quantity is 2,2,4,2 is respectively set in flat-temperature zone 12 and cooling area 14.It is same to mix and stir heat detector 46
It is symmetrically disposed on the wall for mixing and stirring pond 3, and quantity is two.
As shown in Figure 1, 2, PLC controller 72 according to pre- steam-cured area 11, heating zone 13, flat-temperature zone 12, cooling area 14 and is mixed
With multiple regions temperature sensor 43 in pond 3 or multiple temperature values for mixing and stirring the transmission of heat detector 46, pass through calculating average value
Mode determine the temperature in corresponding region, reduce the error of detection temperature.
As shown in Figure 1, 2,72 output end of PLC controller connects precuring solenoid valve 541, heating solenoid valve by data line
542, thermostatic electromagnetic valve 543, cooling solenoid valve 544, temperature control valve 55 and high pressure valve.Pass through control precuring solenoid valve 541, heating
The power on/off of solenoid valve 542, thermostatic electromagnetic valve 543 and cooling solenoid valve 544, temperature control valve 55 and high pressure valve is realized and is steamed to pre-
Support area 11, heating zone 13, flat-temperature zone 12, cooling area 14 and the heating control for mixing and stirring pond 3, and the cooling control to cooling area 14
System.
As shown in Figure 1, 2, it is preset with each region preset temperature in multiple groups control fog room 1 in PLC controller 72 and mixes and stirs
The curing procedure of 3 temperature of pond, this curing procedure are based primarily upon the input of atmosphere temperature transducer 41.
Specifically, curing procedure includes:
When atmospheric temperature is more than or equal to the first program of 25 DEG C of execution;First program is without temperature intervention;
When atmospheric temperature is more than or equal to 20 DEG C, less than the second program of 25 DEG C of execution;Second program is steamed to pre- resting area
It supports area 11 to heat up 10 DEG C, heats up 5 DEG C, kept the temperature in heating zone 13 between flat-temperature zone 12, In in pre- steam-cured area 11 to heating zone 13
Flat-temperature zone 12 to cooling area 14 cools down 15 DEG C;
When atmospheric temperature is more than or equal to 15 DEG C, less than the third program of 20 DEG C of execution;Third program is steamed to pre- resting area
It supports area 11 to heat up 10 DEG C, heat up 10 DEG C in pre- steam-cured area 11 to heating zone 13, heat up 10 DEG C in heating zone 13 to flat-temperature zone 12, In
Flat-temperature zone 12 to cooling area 14 cools down 20 DEG C;
When atmospheric temperature is more than or equal to 10 DEG C, less than the 4th program of 15 DEG C of execution;4th program is steamed to pre- resting area
It supports area 11 to heat up 10 DEG C, heat up 15 DEG C in pre- steam-cured area 11 to heating zone 13, heat up 15 DEG C in heating zone 13 to flat-temperature zone 12, In
Flat-temperature zone 12 to cooling area 14 cools down 20 DEG C.
To sum up, according to above-mentioned four kinds of curing procedures, the effect under 25,20,15,10 degrees Celsius, wherein temperature control are recorded respectively
Program 1,2,3,4 is respectively the first program, the second program, third program and the 4th program.
Temperature program implementation result table 1
To sum up, heating of the curing procedure in area to pre- steam-cured area 11 of resting is no more than 10 DEG C, in pre- steam-cured area 11 to heating
The heating of area 13 and heating zone 13 is no more than 15 DEG C, and the cooling in flat-temperature zone 12 to cooling area 14 is no more than 20 DEG C.Temperature control system
System realizes slowly soft heating using the technique of speed change temperature raising stage by stage.When temperature is lower, section of jurisdiction is promoted to accelerate solidification shape
At initial configuration, the steam curing of section of jurisdiction provides important basic condition for after, substantially reduces steam-cured damp and hot swollen
Swollen negative effect, it is ensured that the maintenance quality of section of jurisdiction avoids the appearance of section of jurisdiction temperature difference crackle.
As shown in Figure 1, 2, further, in order to promote the temperature controlled accuracy of PLC controller 72, fog room 1 it is each
Temperature controller 73 is additionally provided in region;Temperature controller 73 connects the control valve 54 of PLC controller 72 and corresponding region, connects
The output signal of machine 7, the switching signal of output opening and closing control valve 54 are controlled in receipts.In the present embodiment, temperature controller 73 is used
KH100 type artificial intelligence temperature controller 73, which is controlled according to modern control theory using microcomputer singlechip, is had
The intelligent temperature control instrument of PID self-setting function.
To sum up, this intelligent temperature control system has the advantage that
(1) personalized maintenance, it is energy-saving.The set system is using real time environment temperature as monitoring object, automatically according to not
Same ambient air temperature gradient, and different temperature control curing procedures is selected, it realizes and the personalization of section of jurisdiction is conserved.With general steam-cured
System is compared, and the system is more targeted, by the just right of energy application, reaches tunnel segment demoulding intensity, seldom
Waste an energy consumption;Secondly closed fog room 1 is built up using heat-insulation foaming brick, and automatic-opening iron gate is set, it is maximum
The loss for preventing energy of degree.According to traditional steam-cured system is used, temperature controls single similar section of jurisdiction factory in same a period of time
The 2 diesel oil dosage Statistical Comparison of table of phase, it is known that use intelligent temperature control system, every endless tube piece at least save 12% or more it is steam-cured at
This.
Time (2015) |
January |
2 months |
March |
April |
May |
November |
December |
Our factory's (25 ring of intelligent temperature control system) |
7700 |
7500 |
6000 |
5100 |
4800 |
6400 |
7100 |
Every ring diesel oil cost (intelligent temperature control system) |
308 |
300 |
240 |
204 |
192 |
256 |
284 |
Certain factory's (steam-cured 30 ring of tradition) |
10500 |
10300 |
8500 |
7000 |
6500 |
8800 |
9800 |
Every ring diesel oil cost (tradition is steam-cured) |
350 |
343.3 |
283.3 |
233.3 |
216.7 |
293.3 |
326.7 |
Intelligent temperature control system saves cost |
42 |
43.3 |
43.3 |
29.3 |
24.7 |
37.3 |
42.7 |
2 diesel oil dosage Statistical Comparison of table
(2) maintenance quality is good, effectively avoids steam-cured microstructural defects and temperature difference crackle.The system passes through stirring water heating
And the mode of steam heating pipe heating promotes section of jurisdiction to accelerate to be formed by curing initial configuration when temperature is lower, the steaming of section of jurisdiction for after
Vapour maintenance provides important basic condition, substantially reduces steam-cured damp and hot expansion negative effect, it is ensured that the maintenance of section of jurisdiction
Quality;In addition the system focuses on the control to the section of jurisdiction temperature difference, and system can remind in time behaviour according to collected temperature data
Author carries out correct constructing operation, effectively avoids the appearance of section of jurisdiction temperature difference crackle.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel design concept, any modification, equivalent replacement, improvement and so on should be included in the protection of the utility model
Within the scope of.