CN209576545U - A spiral mixer - Google Patents

A spiral mixer Download PDF

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Publication number
CN209576545U
CN209576545U CN201920140177.XU CN201920140177U CN209576545U CN 209576545 U CN209576545 U CN 209576545U CN 201920140177 U CN201920140177 U CN 201920140177U CN 209576545 U CN209576545 U CN 209576545U
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bevel gear
agitator
spiral
auger
gear wheel
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关玉明
魏志超
韩永静
郭震
刘子婵
李景曼
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Hebei University of Technology
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Hebei University of Technology
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Abstract

The utility model discloses a kind of spiral mixing machines, including feed inlet, upper bevel gear, cabinet, bevel gear wheel, pinion gear, gear wheel, shaft coupling, transmission shaft, motor, output device, mixed in transit axis, lower bevel gear, discharging auger bucket, lateral spiral agitator and feed auger agitator.This mixing machine realizes four continuous whipping process by feed auger agitator, lateral spiral agitator, the mutual cooperation of discharging auger bucket and mixed in transit axis during the work time.Omnidirectional's stirring that all directions are realized by the arrangement of feed auger agitator, lateral spiral agitator, discharging auger bucket and mixed in transit axis, so that it is high to stir more uniform and mixability.

Description

一种螺旋式混胶机A spiral mixer

技术领域technical field

本实用新型涉及物料混合装置,具体是一种螺旋式混胶机。The utility model relates to a material mixing device, in particular to a spiral rubber mixing machine.

背景技术Background technique

混胶机是把两种或两种以上的胶状流体通过螺旋叶进行多次搅拌,进而充分混合均匀的机械装置,但是对于胶状流体混合后迅速凝固一类的物质不适用。The rubber mixer is a mechanical device that stirs two or more colloidal fluids through the spiral blade for multiple times, and then fully mixes them evenly. However, it is not suitable for substances such as colloidal fluids that solidify quickly after mixing.

目前,传统的混胶机通常由齿轮传动构成,并且存在严重的漏胶问题,不仅造成浪费,加大了产品的成本,还有可能导致零件的损坏。申请号201020259847.9的文献公开了一种由输入装置和混胶装置构成的一种混胶机,其是主要由行星齿轮泵作为输胶泵,其无需联轴器和适配器,结构较紧凑,承载能力比斜齿轮高,所以传动稳定。但该设计在均匀混合方面有所欠缺,该方案仅仅由圆盘上侧的凸起来对胶体进行搅拌,仅有水平方向的搅拌,搅拌不够彻底,导致两种或者两者以上的胶混合不均匀,达不到生产标准。At present, the traditional rubber mixing machine is usually composed of gear transmission, and there is a serious glue leakage problem, which not only causes waste, increases the cost of the product, but also may cause damage to parts. The document with the application number 201020259847.9 discloses a rubber mixing machine consisting of an input device and a rubber mixing device. It mainly uses a planetary gear pump as a rubber delivery pump. It does not require couplings and adapters. It has a compact structure and a high load-carrying capacity. Higher than the helical gear, so the transmission is stable. However, this design is lacking in uniform mixing. This scheme only stirs the colloid by the protrusion on the upper side of the disc, and only stirs in the horizontal direction. The stirring is not thorough enough, resulting in uneven mixing of two or more glues. , not up to production standards.

实用新型内容Utility model content

针对现有技术的不足,本实用新型拟解决的技术问题是,提供一种螺旋式混胶机。Aiming at the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a spiral rubber mixer.

本实用新型解决所述技术问题的技术方案是,提供一种螺旋式混胶机,其特征在于该混胶机包括进料口、上锥齿轮、箱体、大锥齿轮、小齿轮、大齿轮、联轴器、传动轴、电机、输出装置、运输搅拌轴、下锥齿轮、出料螺旋搅拌桶、横向螺旋搅拌器和进料螺旋搅拌桶;The technical solution of the utility model to solve the technical problem is to provide a spiral rubber mixing machine, which is characterized in that the mixing machine includes a feed port, an upper bevel gear, a box body, a large bevel gear, a small gear, and a large gear , couplings, drive shafts, motors, output devices, transport stirring shafts, lower bevel gears, discharge spiral mixing barrels, horizontal spiral stirrers and feeding spiral stirring barrels;

所述进料口安装在箱体上端开口处;所述电机固定于箱体上,其输出端通过联轴器与传动轴连接;所述传动轴通过轴承安装于箱体内部,其一端安装有小齿轮,另一端依次安装有大锥齿轮和横向螺旋搅拌器;所述进料螺旋搅拌桶固定于上锥齿轮内部,上锥齿轮通过轴承安装于箱体内部,与大锥齿轮啮合;所述出料螺旋搅拌桶固定于下锥齿轮内部,下锥齿轮通过轴承安装于箱体内部,与大锥齿轮啮合;进料口下方依次布设进料螺旋搅拌桶、横向螺旋搅拌器和出料螺旋搅拌桶;所述输出装置固定于箱体上;运输搅拌轴通过轴承安装于输出装置和箱体内部,位于出料螺旋搅拌桶下方,一端安装有大齿轮;大齿轮与小齿轮啮合。The feed inlet is installed at the opening of the upper end of the box; the motor is fixed on the box, and its output end is connected to the drive shaft through a coupling; the drive shaft is installed inside the box through a bearing, and one end is installed with a Small gear, the other end is installed with a large bevel gear and a horizontal spiral agitator in sequence; the feeding spiral mixing barrel is fixed inside the upper bevel gear, and the upper bevel gear is installed inside the box through a bearing and meshed with the large bevel gear; The discharge spiral mixing barrel is fixed inside the lower bevel gear, and the lower bevel gear is installed inside the box through bearings and meshes with the large bevel gear; the feeding spiral mixing barrel, horizontal spiral stirrer and discharge spiral stirring are arranged in sequence below the feeding port barrel; the output device is fixed on the box body; the transport stirring shaft is installed inside the output device and the box body through bearings, located under the discharge screw mixing barrel, and a large gear is installed at one end; the large gear meshes with the small gear.

与现有技术相比,本实用新型有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:

1)通过进料螺旋搅拌桶、横向螺旋搅拌器、出料螺旋搅拌桶和运输搅拌轴在工作过程中的相互配合,实现了四次连续的搅拌过程。通过进料螺旋搅拌桶、横向螺旋搅拌器、出料螺旋搅拌桶和运输搅拌轴的布置方式实现了各个方向的全向搅拌,使得搅拌更加均匀且混合程度高。1) Through the mutual cooperation of the feeding screw mixing barrel, horizontal screw agitator, discharging screw mixing barrel and transport stirring shaft in the working process, four continuous mixing processes are realized. Omnidirectional stirring in all directions is realized through the arrangement of the feeding spiral mixing barrel, horizontal spiral stirring barrel, discharging spiral stirring barrel and transport stirring shaft, which makes the stirring more uniform and the mixing degree is high.

2)采用螺旋叶对胶状流体进行搅拌,使得胶状流体之间的混合程度高。2) The colloidal fluid is stirred by spiral blades, so that the degree of mixing between the colloidal fluids is high.

3)运输搅拌轴可以搅拌从出料螺旋搅拌桶中运输过来的胶体,同时胶体在螺旋叶的定向旋转下缓慢地向输出装置传递运输,实现边搅拌边传送物料,节约了材料的运输成本和加工成本,节省空间,使整体结构紧凑简单,装配方便。3) The transport stirring shaft can stir the colloid transported from the discharge spiral mixing barrel, and at the same time, the colloid is slowly transported to the output device under the directional rotation of the spiral blade, so that the material can be transported while stirring, which saves the transportation cost of the material and The processing cost is low, the space is saved, the overall structure is compact and simple, and the assembly is convenient.

4)采用锥齿轮,使用寿命长,高负荷承载力且耐化学和腐蚀性强,也可以降噪和减震,成本低,并且可以实现两个垂直轴的传动,传动性能好。4) The use of bevel gears has long service life, high load bearing capacity and strong chemical and corrosion resistance. It can also reduce noise and shock, and has low cost. It can also realize the transmission of two vertical axes and has good transmission performance.

5)本混胶机整体结构紧凑,减少材料的泄露。在传动过程中,原料从进料口直接进入到进料螺旋搅拌桶中,与空气直接接触的时间较少,有利于对胶体性能的保护,并且搅拌过程无需通过管道运输,减少了工作空间和工作时间,有利于整个工作过程的顺利进行。5) The overall structure of the rubber mixing machine is compact, which reduces the leakage of materials. During the transmission process, the raw material directly enters the feeding screw mixing barrel from the feeding port, and the time of direct contact with the air is less, which is beneficial to the protection of the colloid performance, and the mixing process does not need to be transported through pipelines, which reduces the working space and Working hours are conducive to the smooth progress of the entire work process.

6)从胶体进入到进料口,直到最后胶体从输出装置输出,是一个连续的搅拌过程,这样使胶体的混合更加均匀充分。6) It is a continuous stirring process from the colloid entering the feeding port until the final colloid is output from the output device, which makes the mixing of the colloid more uniform and sufficient.

7)四次搅拌过程中仅使用了一个动力源,有效的减少了动力源的个数。7) Only one power source is used in the four stirring processes, effectively reducing the number of power sources.

附图说明Description of drawings

图1是本实用新型一种实施例的整体结构轴测示意图;Fig. 1 is a schematic diagram of an overall structure axonometric view of an embodiment of the utility model;

图2是本实用新型一种实施例的整体结构主视剖视示意图;Fig. 2 is a front view sectional schematic diagram of the overall structure of an embodiment of the utility model;

图3是本实用新型一种实施例的出料装置部分结构轴测示意图;Fig. 3 is an axonometric schematic diagram of a partial structure of the discharging device of an embodiment of the present invention;

图4是本实用新型一种实施例的出料装置部分结构俯视示意图;Fig. 4 is a schematic top view of part of the structure of the discharge device of an embodiment of the present invention;

图中:1、进料口,2、上锥齿轮,3、箱体,4、大锥齿轮,5、小齿轮,6、大齿轮,7、联轴器,8、传动轴,9、电机,10、输出装置,11、运输搅拌轴,12、下锥齿轮,13、出料螺旋搅拌桶,14、横向螺旋搅拌器,15、进料螺旋搅拌桶。In the figure: 1. Feed inlet, 2. Upper bevel gear, 3. Box body, 4. Large bevel gear, 5. Small gear, 6. Large gear, 7. Coupling, 8. Transmission shaft, 9. Motor , 10, output device, 11, transport stirring shaft, 12, lower bevel gear, 13, discharging spiral mixing barrel, 14, horizontal spiral agitator, 15, feeding spiral stirring barrel.

具体实施方式Detailed ways

下面给出本实用新型的具体实施例。具体实施例仅用于进一步详细说明本实用新型,不限制本申请权利要求的保护范围。Provide the specific embodiment of the present utility model below. The specific embodiments are only used to further describe the utility model in detail, and do not limit the protection scope of the claims of the present application.

本实用新型提供了一种螺旋式混胶机(参见图1-4,简称混胶机),其特征在于该混胶机包括进料口1、上锥齿轮2、箱体3、大锥齿轮4、小齿轮5、大齿轮6、联轴器7、传动轴8、电机9、输出装置10、运输搅拌轴11、下锥齿轮12、出料螺旋搅拌桶13、横向螺旋搅拌器14和进料螺旋搅拌桶15;The utility model provides a spiral rubber mixing machine (see Figure 1-4, referred to as the rubber mixing machine), which is characterized in that the rubber mixing machine includes a feed port 1, an upper bevel gear 2, a box body 3, a large bevel gear 4. Small gear 5, large gear 6, coupling 7, transmission shaft 8, motor 9, output device 10, transport stirring shaft 11, lower bevel gear 12, discharge spiral stirring barrel 13, horizontal spiral stirrer 14 and inlet Material spiral mixing barrel 15;

所述进料口1安装在箱体3上端开口处;所述电机9固定于箱体3上,其输出端通过联轴器7与传动轴8连接;所述传动轴8通过轴承安装于箱体3内部,其一端安装有小齿轮5,另一端依次安装有大锥齿轮4和横向螺旋搅拌器14;所述进料螺旋搅拌桶15固定于上锥齿轮2内部,上锥齿轮2通过轴承安装于箱体3内部,与大锥齿轮4啮合;所述出料螺旋搅拌桶13固定于下锥齿轮12内部,下锥齿轮12通过轴承安装于箱体3内部,与大锥齿轮4啮合;进料口1下方依次布设进料螺旋搅拌桶15、横向螺旋搅拌器14和出料螺旋搅拌桶13;所述输出装置10固定于箱体3上;运输搅拌轴11通过轴承安装于输出装置10和箱体3内部,与输出装置10同轴心,位于出料螺旋搅拌桶13下方,一端安装有大齿轮6,另一端输出胶体产物;大齿轮6与小齿轮5啮合。The feed port 1 is installed at the opening of the upper end of the box body 3; the motor 9 is fixed on the box body 3, and its output end is connected with the transmission shaft 8 through a coupling 7; the transmission shaft 8 is installed on the box body through a bearing. Inside the body 3, a small gear 5 is installed at one end, and a large bevel gear 4 and a horizontal spiral agitator 14 are installed at the other end in turn; the feeding spiral mixing barrel 15 is fixed inside the upper bevel gear 2, and the upper bevel gear 2 passes through the bearing Installed inside the box body 3 and meshed with the large bevel gear 4; the discharge spiral mixing barrel 13 is fixed inside the lower bevel gear 12, and the lower bevel gear 12 is installed inside the box body 3 through bearings and meshed with the large bevel gear 4; Below the feeding port 1, the feeding spiral mixing barrel 15, the horizontal spiral stirring barrel 14 and the discharging spiral stirring barrel 13 are sequentially arranged; the output device 10 is fixed on the box body 3; the transport stirring shaft 11 is installed on the output device 10 through a bearing. And inside the box body 3, coaxial with the output device 10, located below the discharge screw mixing barrel 13, a large gear 6 is installed at one end, and the other end outputs the colloidal product; the large gear 6 meshes with the pinion 5.

优选地,运输搅拌轴11、出料螺旋搅拌桶13、横向螺旋搅拌器14和进料螺旋搅拌桶15均环绕有螺旋叶;出料螺旋搅拌桶13和进料螺旋搅拌桶15采用空心轴且螺旋叶上开有共线的通孔,通孔用于输送和搅拌胶体,使搅拌更加的充分均匀。Preferably, the transport stirring shaft 11, the discharging spiral stirring barrel 13, the horizontal spiral agitator 14 and the feeding spiral stirring barrel 15 are all surrounded by spiral blades; the discharging spiral stirring barrel 13 and the feeding spiral stirring barrel 15 adopt hollow shafts and There are collinear through-holes on the spiral blades, which are used to convey and stir the colloid, so that the stirring is more fully and evenly.

所述进料口1是竖直的喇叭状开口结构,其表面均布凸点,这样可以减少物料的残留。The feed inlet 1 is a vertical trumpet-shaped opening structure, and its surface is evenly distributed with bumps, which can reduce the residue of materials.

本实用新型的工作原理和工作流程是:当两种或者两种以上的胶体混合时,电机9转动,带动传动轴8、小齿轮5和大锥齿轮4转动,进而带动大齿轮6、运输搅拌轴11、上锥齿轮2和下锥齿轮12转动。按照物料比例倒入进料口1中,从进料口1进入到由上锥齿轮2带动的进料螺旋搅拌桶15中进行第一次搅拌,在进料螺旋搅拌桶15中工作完成后进入到由大锥齿轮4带动的横向螺旋搅拌器14中进行第二次搅拌,在横向螺旋搅拌器14中搅拌之后的胶体会运输到箱体空腔中,由于出料螺旋搅拌桶13的旋转具有一定的吸引力,并伴随着材料的自重,且进料螺旋搅拌桶15螺旋叶的转向与出料螺旋搅拌桶13的转向相反,更便于把空腔内的胶体吸入到由下锥齿轮12带动的出料螺旋搅拌桶13中进行第三次搅拌。随着出料螺旋搅拌桶13的运转,胶体会直接传输到运输搅拌轴11中,胶体伴随着运输搅拌轴11的转动即可实现再次搅拌。搅拌后的胶体随着运输搅拌轴11的定向旋转向输出装置10一端运输,直至工作完成。在此过程中,一共进行了四次搅拌过程。The working principle and working process of the utility model are: when two or more colloids are mixed, the motor 9 rotates, drives the transmission shaft 8, the small gear 5 and the large bevel gear 4 to rotate, and then drives the large gear 6, transportation and stirring The shaft 11, the upper bevel gear 2 and the lower bevel gear 12 rotate. According to the proportion of the material, pour it into the feeding port 1, enter the feeding screw mixing barrel 15 driven by the upper bevel gear 2 from the feeding port 1 for the first stirring, and enter the feeding screw mixing barrel 15 after the work is completed. In the horizontal spiral agitator 14 driven by the large bevel gear 4, the second stirring is carried out, and the colloid after stirring in the horizontal spiral agitator 14 will be transported to the cavity of the casing, because the rotation of the discharge spiral mixing barrel 13 has Certain attractive force, accompanied by the self-weight of the material, and the rotation of the helical blade of the feeding screw mixing barrel 15 is opposite to that of the discharging screw mixing barrel 13, which is more convenient to suck the colloid in the cavity to be driven by the lower bevel gear 12. Stir for the third time in the discharging spiral mixing bucket 13. With the operation of the discharge screw mixing barrel 13, the colloid will be directly transported to the transport stirring shaft 11, and the colloid can be stirred again along with the rotation of the transport stirring shaft 11. The stirred colloid is transported to one end of the output device 10 along with the directional rotation of the transport stirring shaft 11 until the work is completed. During this process, a total of four stirring processes were carried out.

本实用新型未述及之处适用于现有技术。The unmentioned part of the utility model is applicable to the prior art.

Claims (3)

1. a kind of spiral mixing machine, it is characterised in that the mixing machine includes feed inlet, upper bevel gear, cabinet, bevel gear wheel, small Gear, gear wheel, shaft coupling, transmission shaft, motor, output device, mixed in transit axis, lower bevel gear, discharging auger bucket, cross To spiral agitator and feed auger agitator;
The feed inlet is mounted at cabinet upper end opening;The motor is fixed on cabinet, output end by shaft coupling with It is driven axis connection;The transmission shaft is installed on box house by bearing, and one end is equipped with pinion gear, and the other end is successively installed There are bevel gear wheel and lateral spiral agitator;The feed auger agitator is fixed on epicone gear internal, and upper bevel gear passes through Bearing is installed on box house, engages with bevel gear wheel;The discharging auger bucket is fixed on inside lower bevel gear, lower cone tooth Wheel is installed on box house by bearing, engages with bevel gear wheel;Feed auger agitator, transverse direction are successively laid below feed inlet Spiral agitator and discharging auger bucket;The output device is fixed on cabinet;Mixed in transit axis is installed on by bearing Output device and box house are located at below discharging auger bucket, and one end is equipped with gear wheel;Gear wheel is nibbled with pinion gear It closes.
2. spiral mixing machine according to claim 1, it is characterised in that mixed in transit axis, discharging auger bucket, cross Helical-blade is surrounded with to spiral agitator and feed auger agitator;Discharge auger bucket and the use of feed auger agitator Conllinear through-hole is provided in hollow shaft and helical-blade.
3. spiral mixing machine according to claim 1, it is characterised in that the feed inlet is vertical flare openings Structure, surface are evenly distributed with salient point.
CN201920140177.XU 2019-01-25 2019-01-25 A spiral mixer Expired - Fee Related CN209576545U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112774517A (en) * 2021-01-13 2021-05-11 施红龙 AB mixed glue mixing and degassing device
CN115554900A (en) * 2022-10-18 2023-01-03 江西金思康药业有限公司 An improved mixer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112774517A (en) * 2021-01-13 2021-05-11 施红龙 AB mixed glue mixing and degassing device
CN112774517B (en) * 2021-01-13 2023-08-29 山东三志新材料有限公司 AB glue mixing and degassing device
CN115554900A (en) * 2022-10-18 2023-01-03 江西金思康药业有限公司 An improved mixer
CN115554900B (en) * 2022-10-18 2025-09-16 江西金思康药业有限公司 Improved generation mixes machine

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