CN209570587U - A kind of metal defect detection device - Google Patents
A kind of metal defect detection device Download PDFInfo
- Publication number
- CN209570587U CN209570587U CN201920120521.9U CN201920120521U CN209570587U CN 209570587 U CN209570587 U CN 209570587U CN 201920120521 U CN201920120521 U CN 201920120521U CN 209570587 U CN209570587 U CN 209570587U
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- bottom frame
- support plate
- defect detection
- plate
- nut
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Abstract
The utility model discloses a kind of metal defect detection devices, including bottom frame, support plate, support column, top plate, controller is mounted by means of screws with inside the bottom frame, anti-skid wearable pad is bonded in below the bottom frame, the quantity of the anti-skid wearable pad is 4, the shape of the anti-skid wearable pad is circle, the support plate is provided with above the bottom frame, the support plate two sides are welded with nut, the quantity of the nut is 2, the nut is symmetrical in the support plate two sides, lead screw has been connected through a screw thread on the inside of the nut, the lead screw front and rear is provided with guide post, it is threadably secured above the support plate and electromagnet table is installed.The utility model high degree of automation, can the surface defect automatically to entire metal plate detect, and metal plate can be carried out to stablize fixed and positioning, it is easy to operate, improve metal defect detection efficiency.
Description
Technical field
The utility model relates to metal defect detection fields, in particular to a kind of metal defect detection device.
Background technique
Metal be it is a kind of have gloss (i.e. to visible light strong reflection), rich in ductility, be easy the properties such as conductive, thermally conductive
Substance, the above-mentioned speciality of metal all in metallic crystal contain free electron it is related, in nature, most metals with
Compound state exists, and a few metals such as gold, platinum, silver, bismuth exist with free state, and metalliferous mineral majority is oxide and sulfide.
Currently, application No. is the Chinese patents of CN201820750783.9 to disclose a kind of metal component surface defect for comparison
Detection device, including outer container, the bottom that the outer container is away from each other side are fixedly connected under casing, under casing inner wall bottom
Side is fixedly connected with motor, and the side at the top of under casing inner wall is fixedly connected with fixed plate, and the back side of fixed plate is by turning
Axis is rotatably connected to turbine, and the surface of fixed plate is fixedly connected with the first belt pulley by shaft, and the one of motor output shaft
End is fixedly connected with the second belt pulley, and the surface of the first belt pulley and the surface of the second belt pulley are driven by belt and are connected
It connects, the utility model is fixedly connected with fixed plate by the side at the top of under casing inner wall, and the back side of the fixed plate passes through shaft
It is rotatably connected to turbine, and the surface of fixed plate is fixedly connected with the first belt pulley by shaft.
Although this detection probe carries out height adjustment, this detection probe can not be automatically to entire metal plate
Surface defect detected, can not be complicated for operation by metal plate fixing-stable, reduce metal defect detection efficiency.
Summary of the invention
The purpose of this utility model, which is that, provides a kind of metal defect detection device, to solve to propose this in above-mentioned background
Kind of detection probe can not the surface defect automatically to entire metal plate detect, metal plate fixing-stable can not be grasped
The problem of making complexity, reducing metal defect detection efficiency.
To achieve the above object, the utility model provides the following technical solutions: a kind of metal defect detection device, including bottom
Frame, support plate, support column, top plate are mounted by means of screws with controller inside the bottom frame, and the model of the controller is
FX1N-10MR, anti-skid wearable pad are bonded in below the bottom frame, and the quantity of the anti-skid wearable pad is 4, the anti-skid wearable
The shape of pad is circle, is provided with the support plate above the bottom frame, the support plate two sides are welded with nut, the nut
Quantity be 2, the nut is symmetrical in the support plate two sides, be connected through a screw thread lead screw on the inside of the nut,
The lead screw front and rear is provided with guide post, is threadably secured above the support plate and is equipped with work of electromagnet
Platform, L-type positioning plate are fixedly mounted in the electromagnet table by screw, are provided with inspection above the electromagnet table
Probing head, the detection probe side are provided with range sensor, and the model of the range sensor is LDM301, the detection
The probe other side is provided with displacement sensor, and the model of institute's displacement sensors is NDJD, and the detection probe is mounted on probe
Below mounting base, the probe mounting base is mounted by means of bolts below longitudinal electric sliding block, the longitudinal electric sliding block
Inside is slidably fitted with longitudinal slide rail, and the longitudinal slide rail is mounted by means of bolts below transverse electric sliding block, the cross
It is slidably fitted with horizontal slide rail to electronic inner side of slider, the support column, the support column top are provided on the outside of the lead screw
It is welded with the top plate, bracket is welded with above the top plate, is bolted above the bracket and motor is installed, it is described
Bottom frame front is equipped with touch screen, and the touch screen side is provided with control button, the touch screen, the range sensor,
Institute's displacement sensors, the detection probe, the longitudinal electric sliding block, the electromagnet table, the transverse electric are sliding
Block, the motor and the control button are electrically connected with the controller.
Preferably, the material of the anti-skid wearable pad is polyisoprene rubber.
Preferably, the quantity of the guide post is 4, and the shape of the guide post is cylinder, the guide post and institute
Support plate is stated to be slidably connected.
Preferably, the cross sectional shape of the probe mounting base is circle.
Preferably, the quantity of the support column is 4, and the shape of the support column is cylinder, and the support column is in institute
It states and is uniformly and symmetrically distributed above bottom frame.
Preferably, the bottom frame and the top plate and the lead screw are rotatablely connected.
Preferably, the horizontal slide rail is bolted with the top plate.
Beneficial effect by adopting the above technical scheme is: high degree of automation, surface that can automatically to entire metal plate
Defect is detected, and can carry out stablizing fixed and positioning to metal plate, easy to operate, improves metal defect detection effect
Rate.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
Some embodiments of the utility model, for those of ordinary skill in the art, in the premise of not making the creative labor property
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of schematic diagram of internal structure of metal defect detection device of the utility model;
Fig. 2 is a kind of main view of metal defect detection device of the utility model;
Fig. 3 is a kind of top view of metal defect detection device of the utility model;
Fig. 4 is the top view of support plate in a kind of metal defect detection device of the utility model;
Fig. 5 is a kind of circuit structure flow diagram of metal defect detection device of the utility model.
In figure: 1, bottom frame;2, controller;3, anti-skid wearable pad;4, support plate;5, nut;6, lead screw;7, guide post;8,
Electromagnet table;9, L-type positioning plate;10, detection probe;11, range sensor;12, displacement sensor;13, probe installation
Seat;14, longitudinal electric sliding block;15, longitudinal slide rail;16, transverse electric sliding block;17, horizontal slide rail;18, support column;19, top plate;
20, bracket;21, motor;22, touch screen;23, control button.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
It please refers to shown in Fig. 1-5, the utility model provides a kind of technical solution: a kind of metal defect detection device, including
Bottom frame 1, support plate 4, support column 18, top plate 19 are mounted by means of screws with controller 2, the type of controller 2 inside bottom frame 1
Number it is FX1N-10MR, works to control device, anti-skid wearable pad 3 is bonded in 1 lower section of bottom frame, and the material of anti-skid wearable pad 3 is
Polyisoprene rubber, polyisoprene rubber have good elasticity and wearability and excellent heat resistance and preferableization
Stability is learned, anti-skid wearable pad 3 is anti-skidding to device, and the quantity of anti-skid wearable pad 3 is 4, and the shape of anti-skid wearable pad 3 is circle
Shape is provided with support plate 4 above bottom frame 1, and for support plate 4 to support electromagnet table 8,4 two sides of support plate are welded with nut
5, nut 5 is to drive support plate 4 to be moved along 6, and the quantity of nut 5 is 2, and nut 5 is symmetrical in 4 two sides of support plate,
Lead screw 6 is connected through a screw thread on the inside of nut 5, to drive nut 5 to be moved along it, 6 front and rear of lead screw is respectively provided with lead screw 6
There is guide post 7, guide post 7 is 4 to support guide, the quantity of guide post 7, and the shape of guide post 7 is cylinder, guide post
7 are slidably connected with support plate 4, reduce the frictional force between guide post 7 and support plate 4, enable support plate 4 along guide post
7 is smoothly mobile, is threadably secured above support plate 4 and is equipped with electromagnet table 8, electromagnet table 8 is to place gold
Belong to plate, L-type positioning plate 9 is fixedly mounted in electromagnet table 8 by screw, and L-type positioning plate 9 is to positioning metal plate, electricity
Detection probe 10 is provided with above magnet works platform 8, whether detection probe 10 is defective to detect metal, detection probe 10 1
Side is provided with range sensor 11, and the model of range sensor 11 is LDM301, to detect detection probe 10 and metal plate
Distance, 10 other side of detection probe are provided with displacement sensor 12, and the model of displacement sensor 12 is NDJD, to detect detection
The displacement of probe 10, detection probe 10 are mounted on probe mounting base 13 lower section, mounting base 13 of popping one's head in install detection probe 10,
The cross sectional shape for mounting base 13 of popping one's head in is circle, and raw material is saved in manufacture easy to process, and probe mounting base 13 is bolted peace
Mounted in 14 lower section of longitudinal electric sliding block, longitudinal electric sliding block 14 drives probe mounting base 13, and sliding rail 15 is mobile along longitudinal direction, Zong Xiang electricity
Longitudinal slide rail 15 is slidably fitted on the inside of movable slider 14, longitudinal slide rail 15 is moved along it to longitudinal electric sliding block 14, longitudinal sliding
Rail 15 is mounted by means of bolts on 16 lower section of transverse electric sliding block, and transverse electric sliding block 16 is to drive probe 13 edge of mounting base
Horizontal slide rail 17 is mobile, is slidably fitted with horizontal slide rail 17 on the inside of transverse electric sliding block 16, horizontal slide rail 17 is to transverse electric
Sliding block 16 is moved along it, and support column 18 is provided on the outside of lead screw 6, support column 18 is to roof supporting 19, the quantity of support column 18
It is 4, the shape of support column 18 is cylinder, and raw material is saved in manufacture easy to process, and support column 18 is uniformly right above bottom frame 1
Claim distribution, so that the support force of support column 18 is evenly distributed, top plate 19 is welded with above support column 18, top plate 19 is to install branch
Support, bottom frame 1 and top plate 19 and lead screw 6 are rotatablely connected, and the frictional force between bottom frame 1 and top plate 19 and lead screw 6 are reduced, so that bottom
Frame 1 and top plate 19 and lead screw 6 are smoothly mobile, and horizontal slide rail 17 is bolted with top plate 19, so that horizontal slide rail 17 and top
19 stable connection of plate can increase pretightning force to improve the being completely embedded property between horizontal slide rail 17 and top plate 19, and convenient for tearing open
It fills, bracket 20 is welded with above top plate 19, bracket 20 is bolted installation above bracket 20 to install support motor 21
There is motor 21, motor 21 is equipped with touch screen 22 to provide power, 1 front of bottom frame, and touch screen 22 works to setting device
Parameter and control device work, 22 side of touch screen are provided with control button 23, and control button 23 works to control device, touching
Touch screen 22, range sensor 11, displacement sensor 12, detection probe 10, longitudinal electric sliding block 14, electromagnet table 8, transverse direction
Electronic sliding block 16, motor 21 and control button 23 are electrically connected with controller 2.
Working principle: after powering on, will need the metal plate for carrying out defects detection to be placed in electromagnet table 8,
And metal plate is positioned by L-type positioning plate 9, after placing, it is logical that electromagnet table 8 is controlled by touch screen 22
Electricity, electromagnet table 8, which is powered, generates magnetic force, sucks metal plate, inputs the length and width of metal plate simultaneously by touch screen 22
Control device brings into operation, and motor 21 works, and driving lead screw 6 rotates, and nut 5 drives support plate 4 to move up along lead screw 6, away from
Detection probe 10 is detected at a distance from metal plate from sensor 11, when range sensor 11 detect detection probe 10 with
When the distance between metal plate reaches setting value, motor 21 stops working, meanwhile, longitudinal electric sliding block 14 drives detection probe 10
Sliding rail 15 vertically moves along longitudinal direction, and transverse electric sliding block 16 drives transversely 17 transverse shifting of sliding rail of detection probe 10, and displacement passes
Sensor 12 detects the displacement of detection probe 10, so that detection probe 10 carries out defects detection, detection to entire metal plate
As a result it can be shown on touch screen 22, when removing metal plate, only need to control electromagnet table 8 by touch screen 22 and power off, i.e.,
Metal plate can be removed.
The bottom frame 1, controller 2, anti-skid wearable pad 3, support plate 4, nut 5, lead screw 6, guide post 7, electricity of the utility model
Magnet works platform 8, L-type positioning plate 9, detection probe 10, range sensor 11, displacement sensor 12, probe mounting base 13, longitudinal direction
Electronic sliding block 14, longitudinal slide rail 15, transverse electric sliding block 16, horizontal slide rail 17, support column 18, top plate 19, bracket 20, motor
21, touch screen 22, control button 23 be universal standard part or component as known to those skilled in the art, structure and principle
All it can be learnt by technical manual or be known by routine experiment method for this technology personnel.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, for
For those skilled in the art, it is clear that the present invention is not limited to the details of the above exemplary embodiments, and without departing substantially from this
In the case where the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the utility model is by institute
Attached claim rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent elements of the claims
All changes are embraced therein, and should not treat any reference in the claims as limiting related right
It is required that.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of metal defect detection device, it is characterised in that: including bottom frame, support plate, support column, top plate, in the bottom frame
Portion is mounted by means of screws with controller, and anti-skid wearable pad is bonded in below the bottom frame, the quantity of the anti-skid wearable pad
It is 4, the shape of the anti-skid wearable pad is circle, is provided with the support plate, the support plate two sides above the bottom frame
It is welded with nut, the quantity of the nut is 2, and the nut is symmetrical in the support plate two sides, on the inside of the nut
It is connected through a screw thread lead screw, the lead screw front and rear is provided with guide post, consolidates above the support plate by screw thread
Dingan County is equipped with electromagnet table, and L-type positioning plate is fixedly mounted in the electromagnet table by screw, the electromagnet
It is provided with detection probe above workbench, the detection probe side is provided with range sensor, the detection probe other side
It is provided with displacement sensor, the detection probe is mounted below probe mounting base, and the probe mounting base is bolted
It is mounted below longitudinal electric sliding block, the longitudinal electric inner side of slider is slidably fitted with longitudinal slide rail, and the longitudinal slide rail is logical
It crosses bolt to be fixedly mounted below transverse electric sliding block, the transverse electric inner side of slider is slidably fitted with horizontal slide rail, described
It is provided with the support column on the outside of lead screw, the top plate is welded with above the support column, is welded with bracket above the top plate,
It is bolted above the bracket and motor is installed, the bottom frame front is equipped with touch screen, and the touch screen side is set
It is equipped with control button, the touch screen, the range sensor, institute's displacement sensors, the detection probe, longitudinal electricity
Movable slider, the electromagnet table, the transverse electric sliding block, the motor and the control button and controller electricity
Connection.
2. a kind of metal defect detection device according to claim 1, it is characterised in that: the material of the anti-skid wearable pad
It is polyisoprene rubber.
3. a kind of metal defect detection device according to claim 1, it is characterised in that: the quantity of the guide post is 4
A, the shape of the guide post is cylinder, and the guide post is slidably connected with the support plate.
4. a kind of metal defect detection device according to claim 1, it is characterised in that: the section of the probe mounting base
Shape is circle.
5. a kind of metal defect detection device according to claim 1, it is characterised in that: the quantity of the support column is 4
A, the shape of the support column is cylinder, and the support column is uniformly and symmetrically distributed above the bottom frame.
6. a kind of metal defect detection device according to claim 1, it is characterised in that: the bottom frame and the top plate with
The lead screw rotation connection.
7. a kind of metal defect detection device according to claim 1, it is characterised in that: the horizontal slide rail and the top
Plate is bolted.
Priority Applications (1)
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CN201920120521.9U CN209570587U (en) | 2019-01-24 | 2019-01-24 | A kind of metal defect detection device |
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CN201920120521.9U CN209570587U (en) | 2019-01-24 | 2019-01-24 | A kind of metal defect detection device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111103528A (en) * | 2020-01-16 | 2020-05-05 | 佛山普瑞威尔科技有限公司 | Automatic chip detection device |
CN111579366A (en) * | 2020-05-22 | 2020-08-25 | 延安大学 | Soil pressure-bearing and shearing experiment testing device |
CN111830592A (en) * | 2020-07-15 | 2020-10-27 | 安徽立信橡胶科技有限公司 | Metal detector for rubber production and use method thereof |
CN112924621A (en) * | 2021-01-25 | 2021-06-08 | 白城师范学院 | Contact tightness detection device for computer image recognition |
-
2019
- 2019-01-24 CN CN201920120521.9U patent/CN209570587U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111103528A (en) * | 2020-01-16 | 2020-05-05 | 佛山普瑞威尔科技有限公司 | Automatic chip detection device |
CN111103528B (en) * | 2020-01-16 | 2022-03-18 | 无锡杰进科技有限公司 | Automatic chip detection device |
CN111579366A (en) * | 2020-05-22 | 2020-08-25 | 延安大学 | Soil pressure-bearing and shearing experiment testing device |
CN111579366B (en) * | 2020-05-22 | 2023-03-21 | 延安大学 | Soil pressure-bearing and shearing experiment testing device |
CN111830592A (en) * | 2020-07-15 | 2020-10-27 | 安徽立信橡胶科技有限公司 | Metal detector for rubber production and use method thereof |
CN112924621A (en) * | 2021-01-25 | 2021-06-08 | 白城师范学院 | Contact tightness detection device for computer image recognition |
CN112924621B (en) * | 2021-01-25 | 2023-05-16 | 白城师范学院 | Contact compactness detection device for computer image recognition |
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