CN209562806U - Drum paper trunk formation system - Google Patents
Drum paper trunk formation system Download PDFInfo
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- CN209562806U CN209562806U CN201920728364.XU CN201920728364U CN209562806U CN 209562806 U CN209562806 U CN 209562806U CN 201920728364 U CN201920728364 U CN 201920728364U CN 209562806 U CN209562806 U CN 209562806U
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Abstract
The utility model discloses a kind of bulging paper trunk formation systems, including rouse paper trunk formation system, for slurry cylinder, mixing drum and preceding rabbling mechanism;Drum paper trunk formation system includes filter, high-pressure plaster-spraying implement and elevating mechanism, and filter includes filtration members, and filtration members are equipped with the filter opening that trunk forming tank is connected to trunk forming tank with several, and the aperture of filter opening is less than or equal to 5um;High-pressure plaster-spraying implement has slurry casting machine stock inlet and slurry casting machine grout outlet, and slurry casting machine stock inlet is connected to mixing drum by the first feed pipe for mortar, and the first feed pipe for mortar is equipped with valve;Grout outlet is towards trunk forming tank;Elevating mechanism connects high-pressure plaster-spraying implement;Mixing drum is connected to by the second feed pipe for mortar for slurry cylinder;Preceding rabbling mechanism is set in mixing drum.The drum paper trunk formation system of the utility model can substantially reduce the waste of water and slurry, and the drum paper trunk produced is made to have relatively good toughness and rigidity.
Description
Technical field
The utility model relates to loudspeaker manufacture technology field more particularly to a kind of bulging paper trunk formation systems.
Background technique
Drum paper is main sound-generating element in loudspeaker, and quality and the drum paper of the sound quality of loudspeaker have much relations, except can mention
Outside for loudspeaker and the preferable output power of loudspeaker and acoustic characteristic and loudspeaker and loudspeaker producer in manufacture loudspeaker and raise
The basis of quality control when sound device, additionally it is possible to effectively extend the service life of loudspeaker and loudspeaker.
With the continuous development of science and technology, loudspeaker is widely used to TV, computer, automobile, mobile phone etc. and sets
In standby, drum paper is the main sound-generating element in loudspeaker, and the quality of drum paper influences the quality of loudspeaker sound very big.
Drum paper generally comprises the trunk of cone and the outstanding side of ring-shaped for being connected to trunk outer, and many factories pass through drum at present
Paper trunk formation system makes bulging paper trunk, and drum paper trunk molding machine is the component of most critical in bulging paper formation system, ask
Refering to fig. 1 and Fig. 2, Fig. 1 are existing for rousing the first state figure of the drum paper trunk molding machine of paper trunk formation system, figure
2 be existing for rousing the second state diagram of the drum paper trunk molding machine of paper trunk formation system.Current drum paper trunk at
Type device is typically all the molding that bulging paper trunk is realized by way of encapsulating, realizes the drum paper trunk molding machine packet of which
Grouting cylinder 300, molding die 100 and molding strainer 200 are included, molding strainer 200 is in the cone cell to match with drum paper trunk, and is pacified
Loaded on molding die 100, the aperture of molding strainer 200 is 0.26mm~0.433mm;Corresponding molding filter on molding die 100
Net 200 is equipped with apopore 101, and the aperture of apopore 101 is greater than the filter opening of molding strainer 200, so as to pass through molding strainer 200
Water energy is drained into outside molding die 100 by the apopore 101 of molding die 100;When grouting, combine grouting cylinder and molding die
Together, make to form strainer in grouting cylinder;Then a certain amount of slurry of injection in grouting cylinder 300, grouting cylinder 300 by this
A little slurries are filled to strainer 200 is formed, and the drum paper trunk making material in slurry, which is filtered out, to be overlayed on molding strainer 200, and is starched
The apopore 101 of filter opening and molding die 100 that water in material then passes through molding strainer 200 drains into outside molding die 100, together
When molding die 100 101 pairs of molding strainers 200 of apopore form subnormal ambients, it is made of paper to the drum overlayed on molding strainer 200
Bigger adsorption capacity is generated as material, is shaped to so that drum paper making material can be tightly adsorbed on molding strainer 200
Drum paper trunk;After grouting, separation grouting cylinder 300 and molding die 100, by molding bulging paper trunk from molding strainer 200
On take away.
But above-mentioned drum paper trunk molding machine has the disadvantage in that
1, because the filter hole of strainer is bigger, cause the surface of molding bulging paper trunk relatively rough;
2, because being to make the water hole generation negative pressure of wearing of molding die that the drum paper trunk in slurry be made to make material by being in the milk
Material is tightly adsorbed on molding strainer and forms drum paper trunk, therefore the content of water needs much significantly in slurry for making in slurry
The content of drum paper trunk, can generate more waste water, cause the waste of water relatively high.
3, the aperture for forming strainer is 0.26mm~0.433mm, bigger than normal, and many tiny wood-fibreds can be made to pass through
Molding strainer and molding die wear water hole, cause the loss of slurry to reach 30% or more.
4, the adsorption capacity for driving the material for making drum paper trunk to take shape on molding strainer is less than normal, so that molding drum
Paper trunk is dispersed structure, and toughness and rigidity are relatively low, are easily damaged.
5, since the aperture of the filter opening of molding strainer is bigger, so that the surface roughness of molding bulging paper trunk is higher,
It is rough, reduce the aesthetics of bulging paper trunk.
Utility model content
Based on this, in view of the above-mentioned problems, providing a kind of bulging paper trunk formation system.
To reach the purpose of this utility model, the utility model uses following technical scheme:
A kind of bulging paper trunk formation system, including rouse paper trunk formation system, for slurry cylinder, mixing drum and preceding rabbling mechanism;
The bulging paper trunk formation system includes filter, high-pressure plaster-spraying implement and elevating mechanism, and the filter includes filtration members, described
Filtration members are equipped with the filter opening that trunk forming tank is connected to the trunk forming tank with several, and the aperture of the filter opening is less than or equal to
5um;The high-pressure plaster-spraying implement has slurry casting machine stock inlet and slurry casting machine grout outlet, and the slurry casting machine stock inlet passes through the first defeated slurry
Pipe is connected to the mixing drum, and first feed pipe for mortar is equipped with valve;The grout outlet is towards the trunk forming tank;The liter
Descending mechanism connects the high-pressure plaster-spraying implement;It is described that the mixing drum is connected to by the second feed pipe for mortar for slurry cylinder;The preceding blender
Structure is set in mixing drum.
Above-mentioned drum paper trunk formation system has the advantages that
A, the filtration members of the drum paper trunk molding machine of traditional drum paper trunk formation system are strainers, the filter opening of strainer
Aperture is 0.26mm~0.433mm, and the loss of slurry can reach 30% or more;The drum paper trunk formation system of the utility model is logical
The diameter for crossing the filter opening of setting filtration members is less than 5um, and the aperture of the filter opening of filtration members can be made compared to traditional strainer
Small 40 times of aperture or more can achieve the purpose that the wood-fibred in slurry hardly wears filter opening, thus the drum paper trunk of the utility model
Body formed system can make slurry save 30% or more, greatly reduce slurry for traditional drum paper trunk formation system
Loss.
B, the ratio of drum paper trunk making material and water is 1:1000 in the slurry of traditional drum paper trunk formation system, this
The ratio of drum paper trunk making material and water in the slurry of the drum paper trunk formation system of scheme can achieve 1:200, energy
Water is set to save 20 times, this is because the high-pressure slip-casting of high-pressure plaster-spraying implement can make to starch caused by the high-pressure slip-casting of high-pressure plaster-spraying implement
Water in material can be lower most of across filtration members under high pressure effect in the case of content is reduced, so that drum paper trunk
It can form very well.
C, under the filtration members of drum paper trunk molding machine and the collective effect of high-pressure plaster-spraying implement, relative to traditional drum paper
The drum paper trunk of layer structure made of trunk formation system, this programme drum paper trunk formation system made of drum paper trunk because
High pressure effect is dispersed structure, and since the aperture of the filter opening of filtration members is very small, and most of staple fiber can not pass through filter
Hole outflows with water, but is stranded in forming cavity, can connection between long fibre put up a bridge so that the toughness and rigidity of drum paper
Increased.
D, since the aperture of the filter opening of filtration members is very small, so that the surface of molding bulging paper trunk nor ordinary light are sliding, increase
The aesthetics of bulging paper trunk is added.
E, the smart filtration of filtration members makes in waste water without solid suspension and pigment so that the waste water generated be not required to through
Any purified treatment is crossed, the processing cost of waste water is reduced.
F, because the wood fiber material for making drum paper trunk needs stringent selection in severe cold area by growing all the year round, cell
The timber of concentration is not easy to cultivate as paper pulp raw material, this timber, if largely cutting down the timber for making bulging paper trunk, no
Ecological environment can be only destroyed, and is unable to satisfy the lasting supply of timber.Because the drum paper trunk of the utility model forms system
System can make slurry save 30% or more, therefore may make the felling quantity of the trees for manufacturing slurry also reaches to greatly reduce,
Environment is protected, and enables and continues to supply for making the trees of slurry.
In one embodiment, described also to pass through return pipe for slurry cylinder with the mixing drum and be connected to, the return pipe company
One end of logical mixing drum is higher than return pipe and is connected to described one end for starching cylinder, and is higher than the second feed pipe for mortar and is connected to the mixing drum
One end.
In one embodiment, the high-pressure plaster-spraying implement includes high-pressure slip-casting cylinder and high pressure gas organization of supply, described
The inside of high-pressure slip-casting cylinder is equipped with slip casting chamber, and the high-pressure slip-casting cylinder forms the slip casting close to the open at one end of the filtration members
Device grout outlet, the high-pressure slip-casting cylinder are equipped with the slurry casting machine stock inlet and slurry casting machine gas injection port for being connected to the slip casting chamber;
The slurry casting machine gas injection port is connected to the high pressure gas organization of supply by tracheae.
In one embodiment, the filtration members are the filter structures as made of granular materials high temperature sintering, described
Gap between grain forms filter opening.
In one embodiment, the granular materials of the filtration members is metallic particles.
In one embodiment, the metallic particles uses stainless steel particles.
In one embodiment, the filter further includes molding lower die, and the molding lower die is equipped with and the filtering
The mounting groove that part matches, the filtration members are installed in the mounting groove;The filtration members are equipped with multiple connection peaces
Tankage wears water hole, and the aperture for wearing water hole is greater than the aperture of the filter opening.
In one embodiment, the molding lower die is formed with exhalant region on the side of the mounting groove, described
It wears the one end of water hole far from the mounting groove and runs through the exhalant region;The bulging paper trunk formation system further includes back-washing machine
Structure, the backwash mechanism have dress water cavity and be connected tos the intake-outlet of the dress water cavity, described in the intake-outlet is corresponding out
Pool setting, and be connected to it is each it is described wear water hole, the backwash mechanism in high-pressure slip-casting for making across filter opening and wearing water hole
Water be packed into dress water cavity, and the water high pressure filled in water cavity is injected into and is worn after drum paper trunk is taken away out of trunk forming tank
In water hole and filter opening, the tiny tamper in filter opening is gone out into filter opening.
In one embodiment, the backwash mechanism includes injecting cylinder, air accumulator, is slidedly arranged in the injecting cylinder
The booster pump of piston, the connection air accumulator, the intake-outlet are set to the injecting cylinder close to one end of the filter;Institute
It states piston and the inner cavity of the injecting cylinder is divided into dress water cavity and gas injection chamber, the dress water cavity is connected to the intake-outlet, described
Gas injection chamber is connected to the air accumulator.
In one embodiment, the side that the molding lower die is equipped with mounting groove is additionally provided with water receiving tank, the water receiving tank
Opening be lower than the mounting groove opening;The bulging paper molding machine further includes receiving water drum, and the receipts water drum passes through water-supply-pipe
It is connected to the water receiving tank.
Detailed description of the invention
Fig. 1 is the first working state schematic representation of existing bulging paper trunk molding machine;
Fig. 2 is the second working state schematic representation of existing bulging paper trunk molding machine;
Fig. 3 is the principle schematic diagram of drum paper trunk formation system described in an embodiment of the present invention;
Fig. 4 is the principle schematic diagram of bulging paper trunk molding machine shown in Fig. 3;
Fig. 5 is the structure principle chart that bulging paper trunk molding machine shown in Fig. 4 removes high pressure gas organization of supply;
Fig. 6 is the exploded view of the filter in Fig. 5;
Fig. 7 is the structure principle chart of the assembly of filter, bottom plate and back purge system composition.
In fig. 1 and 2:
100, molding die;101, apopore;200, strainer is formed;300, be in the milk cylinder;
Fig. 3 is into Fig. 7:
10, drum paper trunk molding machine;11, rack;111, bottom plate;112, through-hole;113, top plate;114, support rod;
12, high-pressure plaster-spraying implement;13, high-pressure slip-casting cylinder;131, slip casting cylinder ontology;132, slip casting chamber;133, grout outlet;134,
Connecting plate;135, slurry casting machine stock inlet;136, slurry casting machine gas injection port;137, pressing plate;138, reinforcing prop;14, high pressure gas is supplied
Mechanism;151, driving assembly is stirred afterwards;152, rear mixing component;16, elevating mechanism;161, lifting driving cylinder;162, it connects
Frame;
17, filter;18, filtration members;181, trunk forming tank;19, lower die is formed;191, mounting groove;192, water hole is worn;
193, water receiving tank;
21, mixing drum;22, for starching cylinder;23, water drum is received;31, the first feed pipe for mortar;32, valve;33, the second feed pipe for mortar;34,
Pump for mortar transmission;35, return pipe;36, water-supply-pipe;37, water pump;
40, preceding rabbling mechanism;
50, backwash mechanism;51, injecting cylinder;511, intake-outlet;512, water cavity is filled;513, gas injection chamber;52, piston;
53, air accumulator;54, booster pump.
Specific embodiment
In the description of the present invention, it should be understood that term " length ", " width ", "top", "bottom", "inner",
The orientation or positional relationship of the instructions such as "outside" is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing this reality
It is described with novel with simplified, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific
Orientation construction and operation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, " second ", feature can be expressed or
Person implicitly includes one or more of the features.
In the description of the present invention, unless otherwise clearly defined and limited, term " connection ", " fixation " should be done extensively
Reason and good sense solution may be a detachable connection for example, it may be being fixedly connected, or integral;It can be mechanical connection, it can also be with
It is electrical connection;Can be directly connected, can also indirectly connected through an intermediary, can be connection inside two elements or
The interaction relationship of two elements.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition
Concrete meaning in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to
Cross the other characterisation contact between them.
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
Fig. 3 and Fig. 4 are please referred to, is bulging paper trunk formation system described in the utility model, including drum paper trunk molding dress
Set 10, for slurry cylinder 22, mixing drum 21 and preceding rabbling mechanism 40;Drum paper trunk molding machine 10 includes bracket, filter 17, high pressure
Slurry casting machine 12 and elevating mechanism 16, filter 17 and elevating mechanism 16 are set in rack 11;Filter 17 includes filtration members 18,
Filtration members 18 are equipped with the filter opening that trunk forming tank 181 is connected to trunk forming tank 181 with several, and the aperture of filter opening is less than or equal to
5um;High-pressure plaster-spraying implement 12 has slurry casting machine stock inlet 135 and slurry casting machine grout outlet 133, and slurry casting machine stock inlet 135 passes through first
Feed pipe for mortar 31 is connected to mixing drum 21, and the first feed pipe for mortar 31 is equipped with valve 32;Grout outlet 133 is towards trunk forming tank 181;High pressure
Slurry casting machine 12 is used for the high pressure in trunk forming tank 181 and injects slurry;Elevating mechanism 16 connects high-pressure plaster-spraying implement 12, for driving
High-pressure plaster-spraying implement 12 is pressed on the side equipped with trunk forming tank 181 or far from filtration members 18;It is defeated by second for slurry cylinder 22
It starches pipe 33 and is connected to mixing drum 21;Preceding rabbling mechanism 40 be set to mixing drum 21 in, for the slurry entered in mixing drum 21 into
Row stirring.
Above-mentioned drum paper trunk formation system, by the way that slurry is supplied to mixing drum 21 for slurry cylinder 22, when in mixing drum 21
Slurry reach a certain amount of after, stop being sent into slurry in the mixing drum 21;It then, will be in mixing drum 21 by preceding rabbling mechanism 40
Slurry agitation it is uniform so that mixing drum 21 can input uniform slurry to high-pressure plaster-spraying implement 12, this can make subsequent forming
Drum paper carcass composition is uniform;After stirring, elevating mechanism 16 drives high-pressure plaster-spraying implement 12 to be pressed in filtration members 18, mixing drum 21
Slurry is inputted toward high-pressure plaster-spraying implement 12, when the amount for the slurry that mixing drum 21 inputs in high-pressure plaster-spraying implement 12 is one bulging paper of production
When the amount of trunk, the valve 32 on the first feed pipe for mortar 31 is closed, stops mixing drum 21 and inputs slurry in high-pressure plaster-spraying implement 12;With
Afterwards, slurry is injected into trunk forming tank 181 by high-pressure plaster-spraying implement 12 by the high pressure of at least one atmospheric pressure, in slurry
Compact drum paper trunk is formed on the cell wall that drum paper trunk making material is tightly attached to trunk forming tank 181 under high pressure effect, and
Most of water in slurry is squeezed out from slurry under high pressure, and is quickly passed through filter opening and flow to outside filtration members 18;Slip casting finishes
Afterwards, elevating mechanism 16 drives high-pressure plaster-spraying implement 12 far from filtration members 18, by artificial or mechanical mode by molding bulging paper
Trunk is taken away out of trunk forming tank 181.
In one embodiment, one end of the first feed pipe for mortar 31 connection mixing drum 21 is higher than the first feed pipe for mortar 31 connection note
One end for starching device stock inlet 135, so that the slurry in mixing drum 21 enters to high-pressure plaster-spraying implement under the action of its own gravity
In 12.
In one embodiment, the second feed pipe for mortar 33 is equipped with pump for mortar transmission 34, for driving for the slurry in slurry cylinder 22
It automatically flows into mixing drum 21.
In one embodiment, it is also connected to by return pipe 35 for slurry cylinder 22 with mixing drum 21, the connection of return pipe 35 is stirred
The one end for mixing cylinder 21 is higher than the connection of return pipe 35 for starching one end of cylinder 22, and is higher than the one of the second feed pipe for mortar 33 connection mixing drum 21
End.When the position of the slurry in mixing drum 21 reaches the height of one end that return pipe 35 is connected to mixing drum 21, in mixing drum 21
Amount reach specified amount, it is excessive in mixing drum 21 if the slurry inputted for slurry cylinder 22 to mixing drum 21 is more than specified amount
Slurry will be transferred back to by return pipe 35 for slurry cylinder 22 in, realize automatically control mixing drum 21 in slurry amount purpose,
It is not required to increase level-sensing device and control valve to control the amount in mixing drum 21.It reduces the production cost.
In one embodiment, as shown in Figure 4 and Figure 5, bracket 11 includes bottom plate 111, top plate 113 and several connections
The support rod 114 of bottom plate 111 and top plate 113, filtration members 18 and high-pressure plaster-spraying implement 12 are set between bottom plate 111 and top plate 113,
Filtration members 18 are installed on bottom plate 111;Elevating mechanism 16 is installed on top plate 113.
Further, high-pressure plaster-spraying implement 12 includes high-pressure slip-casting cylinder 13 and high pressure gas organization of supply 14, high-pressure slip-casting cylinder
13 inside is equipped with slip casting chamber 132, and high-pressure slip-casting cylinder 13 forms slurry casting machine grout outlet 133 close to the open at one end of filtration members 18,
High-pressure slip-casting cylinder 13 is equipped with the slurry casting machine stock inlet 135 and slurry casting machine gas injection port 136 of connection slip casting chamber 132;Slurry casting machine gas injection
Mouth 136 is connected to high pressure gas organization of supply 14 by tracheae, so that high pressure gas organization of supply 14 can input high pressure gas to note
It starches in chamber 132, promotes high pressure gas that slurry is pushed to be injected into trunk forming tank 181.
Specifically, high-pressure slip-casting cylinder 13 includes the internal slip casting cylinder ontology 131 for forming slip casting chamber 132, is set to slip casting cylinder sheet
The connecting plate 134 of the one end of body 131 far from filtration members 18 and set on slip casting cylinder ontology 131 close to the pressure of one end of filtration members 18
Plate 137, connecting plate 134 connect elevating mechanism 16;Slip casting cylinder ontology 131 passes through pressing plate 137 close to one end of filtration members 18, so that
Pressing plate 137 will not stop the pulp of grout outlet 133.Wherein, slurry casting machine stock inlet 135 and the company of being set to of slurry casting machine gas injection port 136
On fishplate bar 134.
Preferably, support rod 114 both passes through pressing plate 137 and connecting plate 134, and pressing plate 137 and connecting plate 134 both with respect to
Support rod 114 is slidably arranged, and steadily moves along a straight line so that high-pressure slip-casting cylinder 13 can be done under the guiding of support rod 114.Even
Fishplate bar 134 and pressing plate 137 are connected by several reinforcing props 138.When high-pressure slip-casting cylinder 13 is pressed in filtration members 18, reinforcing prop
138 can share the extruding force that slip casting cylinder ontology 131 is subject to, so that slip casting cylinder ontology 131 is not susceptible to be squeezed and deformed.
High-pressure plaster-spraying implement 12 further includes the rear stirring driving assembly 151 outside the high-pressure slip-casting cylinder 13 and is set to slip casting chamber
Rear mixing component 152 in 132, the rear driving assembly 151 that stirs is installed on the connecting plate 134 of high-pressure slip-casting cylinder 13, for driving
It is stirred rear mixing component 152 again to the slurry being injected into slip casting chamber 132, so that slurry energy further ingredient is equal
It is injected into trunk forming tank evenly, so that also further ingredient is uniform for molding bulging paper trunk, guarantees that drum paper trunk is each
Partial performance is consistent.
In one embodiment, elevating mechanism 16 includes the lifting driving cylinder 161 being installed on top plate 113 and connects
Connect the connection frame 162 of high-pressure plaster-spraying implement 12 and lifting driving cylinder 161.
In one embodiment, filtration members 18 are the filter structures as made of granular materials high temperature sintering, between particle
Gap formed filter opening.It is further preferred that the granular materials of filtration members 18 is metallic particles or metal alloy particle, can be used
High temperature sintering forms filtration members 18.Specifically, metallic particles preferably uses stainless steel particles, stainless steel has good strong
Degree, when slurry high pressure is injected into the trunk forming tank 181 of filtration members 18 by high-pressure plaster-spraying implement 12, is sintered by stainless steel particles
Made of filtration members 18 be not susceptible to deform, can guarantee the bulging molding accuracy of paper trunk, and because stainless steel is not perishable
It gets rusty, can get rusty to avoid the cell wall of trunk forming tank 181 influences to rouse paper trunk smoothness after molding.
Filtration members 18 can be single layer structure or multilayered structure, if filtration members 18 are single layer structure, preferably filtration members 18
It is sintered by the particle of same type;If filtration members 18 are multilayered structure, preferably each layer of multilayered structure is using different
Particle is sintered, and the particulate interspaces of internal layer are less than the particulate interspaces of outer layer, and playing can make the wood-fibred in slurry be not easy to lead to
The purpose of filter opening, moreover it is possible to reduce water across the beneficial effect of the resistance of filtration members 18.
In one embodiment, filter 17 further includes molding lower die 19, and molding lower die 19 is equipped with and 18 phase of filtration members
Matched mounting groove 191, filtration members 18 are installed in mounting groove 191;Filtration members 18 are equipped with wearing for multiple connection mounting grooves 191
Water hole 192, the aperture for wearing water hole 192 are greater than the aperture of filter opening, to pass water through the resistance for wearing water hole 192 less than water across filter opening
Resistance.It can be entered in mounting groove 191 after the water squeezed out in slurry passes through filtration members 18, the water in mounting groove 191 leads to again
It crosses and wears water hole 192 and drain into discharge.The setting for forming lower die 19 can reduce the thickness of filtration members 18, and by reducing
The thickness for filtering part 18, can play two beneficial effects, and first beneficial effect is to can reduce the volume of filtration members 18,
Manufacturing cost is reduced, second beneficial effect is can to shorten the length of filter opening, reduces the resistance that water passes through filter opening, shortens water and wears
The time of filter hole allows water rapidly to pass through filtration members 18.In order to preferably reduce the volume of filtration members 18, filtration members
18 preferably in cone cell similar with drum paper trunk.
In one embodiment, molding lower die 19 is formed with exhalant region on the side of mounting groove 191, wears water hole
Exhalant region is run through in 192 one end far from mounting groove 191;As shown in figure 3, drum paper trunk molding machine 10 further includes back-washing machine
There is dress water cavity 512 to correspond to the intake-outlet 511 of dress water cavity 512, intake-outlet 511 is connected to for structure 50, backwash mechanism 50
Pool setting, and water hole 192 is respectively worn in connection, backwash mechanism 50 in high-pressure slip-casting for making across filter opening and wearing water hole 192
Water by intake-outlet 511 be packed into dress water cavity 512 in, and drum paper trunk taken away out of trunk forming tank 181 after will dress
Water high pressure in water cavity 512, which is injected into, wears in water hole 192 and filter opening, and the tiny tamper in filter opening is gone out filter opening, is avoided
These tiny tampers stop the water in slurry to pass through filter opening when making next bulging paper trunk, guarantee that drum paper trunk can be smoothly
Molding, realizes the recycling to the water in slurry, rushes backwash filter opening without other clean waters are increased, reduces water
Waste.
Specifically, as shown in fig. 7, backwash mechanism 50 includes injecting cylinder 51, air accumulator 53, is slidedly arranged in injecting cylinder 51
Piston 52, the booster pump 54 for being connected to air accumulator 53, injecting cylinder 51 are installed on bottom plate 111, and are located at bottom plate 111 far from top plate
113 side, intake-outlet 511 are set to injecting cylinder 51 close to one end of bottom plate 111, and bottom plate 111 is equipped with connection intake-outlet
511 and respectively wear the through-hole 112 in water hole 192;The inner cavity of injecting cylinder 51 is divided into dress water cavity 512 and gas injection chamber 513, note by piston 52
Water cavity is connected to intake-outlet 511, and gas injection chamber 513 is connected to air accumulator 53.When high-pressure plaster-spraying implement 12 in trunk forming tank 181 high pressure
When slip casting, the air pressure in air accumulator 53 is reduced by booster pump 54, makes the gas of gas injection chamber 513 being connected to the inner cavity of air accumulator 53
Pressure is decreased to P1, and pressure P1 can make the water in slurry pass through filtration members 18 and after molding lower die 19 enters in gas injection chamber 513
Piston 52 is pushed, so that dress water cavity 512 can increase the water that storage is squeezed out from slurry;When molding bulging paper trunk is formed from trunk
After being taken away in slot 181, the air pressure in air accumulator 53 is increased by booster pump 54, is made in the gas injection chamber 513 being connected to air accumulator 53
Air pressure increase to P2, the pressure P2 piston 52 can be driven the water filled in water cavity 512 all gradually high pressures are injected into and wear water hole
In 192, high pressure water enters in filter opening from wearing in water hole 192 again, and the tiny tamper in filter opening is gone out.
In one embodiment, as shown in fig. 6, the side that molding lower die 19 is equipped with mounting groove 191 is additionally provided with water receiving tank
193, the opening of water receiving tank 193 is lower than the opening of the first mounting groove 191, as shown in figure 3, drum paper molding machine further includes receiving water drum
23, water drum 23, which is received, by water-supply-pipe 36 is connected to water receiving tank 193.In order to make the water energy in water receiving tank 193 successfully flow into receipts water
In cylinder 23, water-supply-pipe 36 is equipped with water pump 37.Waste water after flushed filter opening can enter in trunk forming tank 181, work as waste water
After overflowing trunk forming tank 181, waste water is flowed into water receiving tank 193, and the water in water receiving tank 193 passes through water-supply-pipe 36 again and flows into
It receives and is recycled in water drum 23.It forms the setting of the water receiving tank 193 in lower die 19 and receives the setting of water drum 23, can make to receive water
Waste water in slot 193 is flowed into receive and is recovered in water drum.It will not be flowed after water being made to rinse filter opening by setting water receiving tank 193
To external environment, the contaminated wastewater external environment for rinsing filter opening is avoided.
Above-mentioned drum paper trunk formation system, including following advantages:
A, the filtration members 18 of the drum paper trunk molding machine 10 of traditional drum paper trunk formation system are strainer, the filter of strainer
The aperture in hole is 0.26mm~0.433mm, and the loss of slurry can reach 30% or more;The drum paper trunk of the utility model forms system
System is less than 5um by the diameter of the filter opening of setting filtration members 18, and the aperture of the filter opening of filtration members 18 can be made compared to tradition
Small 40 times of the aperture of strainer or more, can achieve the purpose that the wood-fibred in slurry hardly wears filter opening, thus the utility model
Drum paper trunk formation system for traditional drum paper trunk formation system, can make slurry save 30% or more, drop significantly
The low loss of slurry.
B, the ratio of drum paper trunk making material and water is 1:1000 in the slurry of traditional drum paper trunk formation system, this
The ratio of drum paper trunk making material and water in the slurry of the drum paper trunk formation system of scheme can achieve 1:200, energy
Water is set to save 20 times, this is because caused by the high-pressure slip-casting of high-pressure plaster-spraying implement 12, the high-pressure slip-casting energy of high-pressure plaster-spraying implement 12
Make the water in slurry can be lower most of across filtration members 18 under high pressure effect in the case of content is reduced, so that drum
Paper trunk can form very well.
C, under the filtration members 18 of drum paper trunk molding machine 10 and the collective effect of high-pressure plaster-spraying implement 12, relative to tradition
Drum paper trunk formation system made of layer structure drum paper trunk, this programme drum paper trunk formation system made of drum paper trunk
Body is because high pressure effect is dispersed structure, and since the aperture of the filter opening of filtration members is very small, most of staple fiber can not
Outflow with water, but be stranded in forming cavity across filter opening, can connection between long fibre put up a bridge so that the toughness of drum paper
Increased with rigidity.
D, since the aperture of the filter opening of filtration members 18 is very small, so that the surface of molding bulging paper trunk nor ordinary light are sliding,
Increase the aesthetics of bulging paper trunk.
E, the smart filtration of filtration members 18 makes without solid suspension and pigment in waste water, so that the waste water generated is not required to
By any purified treatment, reduce the processing cost of waste water.
F, because the wood fiber material for making drum paper trunk needs stringent selection in severe cold area by growing all the year round, cell
The timber of concentration is not easy to cultivate as paper pulp raw material, this timber, if largely cutting down the timber for making bulging paper trunk, no
Ecological environment can be only destroyed, and is unable to satisfy the lasting supply of timber.Because the drum paper trunk of the utility model forms system
System can make slurry save 30% or more, therefore may make the felling quantity of the trees for manufacturing slurry also reaches to greatly reduce,
Environment is protected, and enables and continues to supply for making the trees of slurry.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.
Claims (10)
1. a kind of bulging paper trunk formation system, which is characterized in that including drum paper trunk formation system, for slurry cylinder, mixing drum and preceding
Rabbling mechanism;The bulging paper trunk formation system includes filter, high-pressure plaster-spraying implement and elevating mechanism, and the filter included
Part is filtered, the filtration members are equipped with the filter opening that trunk forming tank is connected to the trunk forming tank with several, the hole of the filter opening
Diameter is less than or equal to 5um;The high-pressure plaster-spraying implement has slurry casting machine stock inlet and slurry casting machine grout outlet, and the slurry casting machine stock inlet is logical
It crosses the first feed pipe for mortar and is connected to the mixing drum, first feed pipe for mortar is equipped with valve;The grout outlet towards the trunk at
Type groove;The elevating mechanism connects the high-pressure plaster-spraying implement;It is described that the mixing drum is connected to by the second feed pipe for mortar for slurry cylinder;Institute
Rabbling mechanism is set in mixing drum before stating.
2. bulging paper trunk formation system according to claim 1, which is characterized in that described for starching cylinder and the mixing drum also
It is connected to by return pipe, one end of the return pipe connection mixing drum is higher than return pipe and is connected to described one end for starching cylinder, and high
One end of the mixing drum is connected in the second feed pipe for mortar.
3. bulging paper trunk formation system according to claim 1, which is characterized in that the high-pressure plaster-spraying implement includes high pressure injection
Cylinder and high pressure gas organization of supply are starched, the inside of the high-pressure slip-casting cylinder is equipped with slip casting chamber, and the high-pressure slip-casting cylinder is close to described
The open at one end of filtration members forms the slurry casting machine grout outlet, and the high-pressure slip-casting cylinder, which is equipped with, is connected to the described of the slip casting chamber
Slurry casting machine stock inlet and slurry casting machine gas injection port;The slurry casting machine gas injection port is connected to the high pressure gas organization of supply by tracheae.
4. bulging paper trunk formation system according to claim 1, which is characterized in that the filtration members are by granular materials height
Filter structure made of temperature sintering, the gap between the particle form filter opening.
5. bulging paper trunk formation system according to claim 4, which is characterized in that the granular materials of the filtration members is gold
Metal particles.
6. bulging paper trunk formation system according to claim 5, which is characterized in that the metallic particles uses stainless steel
Grain.
7. bulging paper trunk formation system according to claim 1, which is characterized in that the filter further includes under molding
Mould, the molding lower die are equipped with the mounting groove to match with the filtration members, and the filtration members are installed in the mounting groove;Institute
State the water hole of wearing that filtration members are equipped with multiple connection mounting grooves, aperture of the aperture for wearing water hole greater than the filter opening.
8. bulging paper trunk formation system according to claim 7, which is characterized in that the molding lower die is backwards to the installation
Exhalant region is formed on the side of slot, the exhalant region is run through in the described one end of water hole far from the mounting groove of wearing;The drum
Paper trunk formation system further includes backwash mechanism, and the backwash mechanism has the disengaging for filling water cavity and being connected to the dress water cavity
The mouth of a river, the intake-outlet correspond to exhalant region setting, and be connected to it is each it is described wear water hole, the backwash mechanism is used in height
Make to be packed into the water for wearing water hole to dress water cavity across filter opening when pressure grouting, and after drum paper trunk is taken away out of trunk forming tank
The water high pressure filled in water cavity is injected into and is worn in water hole and filter opening, the tiny tamper in filter opening is gone out into filter opening.
9. bulging paper trunk formation system according to claim 8, which is characterized in that the backwash mechanism includes water filling
Cylinder, air accumulator, the piston being slidedly arranged in the injecting cylinder, the booster pump for being connected to the air accumulator, the intake-outlet are set to institute
Injecting cylinder is stated close to one end of the filter;The inner cavity of the injecting cylinder is divided into dress water cavity and gas injection chamber by the piston,
The dress water cavity is connected to the intake-outlet, and the gas injection chamber is connected to the air accumulator.
10. bulging paper trunk formation system according to claim 7, which is characterized in that the molding lower die is equipped with mounting groove
Side be additionally provided with water receiving tank, the opening of the water receiving tank is lower than the opening of the mounting groove;The bulging paper molding machine also wraps
Receipts water drum is included, the receipts water drum is connected to the water receiving tank by water-supply-pipe.
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CN201920728364.XU CN209562806U (en) | 2019-05-20 | 2019-05-20 | Drum paper trunk formation system |
Applications Claiming Priority (1)
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CN201920728364.XU CN209562806U (en) | 2019-05-20 | 2019-05-20 | Drum paper trunk formation system |
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