CN209559819U - A kind of robot for metal pipeline flaw detection - Google Patents
A kind of robot for metal pipeline flaw detection Download PDFInfo
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- CN209559819U CN209559819U CN201920241794.9U CN201920241794U CN209559819U CN 209559819 U CN209559819 U CN 209559819U CN 201920241794 U CN201920241794 U CN 201920241794U CN 209559819 U CN209559819 U CN 209559819U
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- robot
- camera
- telescopic rod
- electric telescopic
- fixedly installed
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Abstract
The utility model discloses a kind of robots for metal pipeline flaw detection in pipe robot field, including robot car, there is controller at the top of robot car, straight-bar and defectoscope, there is radio signal transceiver at the top of straight-bar, robot car top right side has motor, motor is connected with rotating bar, rotating bar is connected with mounting blocks, electric telescopic rod is fixedly installed at the top of mounting blocks, upper end is fixedly connected with support plate in the first segment sleeve outer wall of electric telescopic rod, the first camera is fixedly installed at the top of support plate, the output end of electric telescopic rod is fixedly installed with probe, robot car is fixedly installed with second camera on the side wall immediately below rotating bar, the utility model drives probe movement by electric telescopic rod, so that probe extended position is adjustable, so that robot is suitble to the pipeline of different-diameter to be detected , while cooperating with motor, so that robot can detect each position of pipeline, so that device is adaptable.
Description
Technical field
The utility model relates to pipe robot field, specially a kind of robot for metal pipeline flaw detection.
Background technique
Currently, pipeline transportation worldwide from the point of view of, belong to extremely important transportation means；Currently, close in China
70% crude oil, 100% natural gas are transported by pipeline；According to incompletely statistics, the built petroleum in China,
Natural gas line total kilometrage has been more than 20,000 kilometers, and pipeline under construction and proposed also has nearly Wan Gongli, oil field gathering and transportation pipe
Net, refinery, urban pipe network are accumulative up to hundreds of thousands of kilometers；The pipeline of a large amount of metals or non-metallic material be used in oil gas transport,
Municipal drainage, heat supply and other industrial circles；Many pipelines easily produce because carrying out long-term work under conditions of more severe
Raw corrosion, and the tiny flaw inside pipeline is made to be extended to generation that is damaged and leading to the major accidents such as oil, gas leakage, cause one
A little unnecessary casualties and economic loss；To enable pipeline service life to extend, usually oil-gas pipeline inside is carried out
The operations such as spray painting, anti-corrosion, repaired mouth, detection, flaw detection, wherein pipe detection is very the key link；City is that current people are raw
The main region and carrier for producing and living, in urban inner, there is a large amount of various forms of pipelines；So must have various
Pipeline operations；However due to many, the detection in pipeline to be realized is often very difficult；If hand digging underground piping is real
It now detects, not only project amount is great, it is also possible to which mechanical damage is caused to pipeline.
The some robots of detection design are carried out to pipeline for convenience now, although robot can realize the function of detection,
But the pipeline that existing robot is unable to different-diameter is detected.
Based on this, the utility model devises specially a kind of robot for metal pipeline flaw detection, above-mentioned to solve
Problem.
Utility model content
The purpose of this utility model is to provide a kind of robots for metal pipeline flaw detection, to solve above-mentioned background skill
Although what is proposed in art can play the function of realizing detection, the pipeline that existing robot is unable to different-diameter is detected
The problem of.
To achieve the above object, the utility model provides the following technical solutions: a kind of machine for metal pipeline flaw detection
People, including robot car, controller, straight-bar, radio signal transceiver, defectoscope, motor, support plate, first take the photograph
As head, probe, electric telescopic rod, mounting blocks, second camera and rotating bar, the robot car top left side is fixedly mounted
There are controller, straight-bar and defectoscope, is fixedly installed with radio signal transceiver at the top of the straight-bar, the robot is small
It is fixedly installed with motor on the right side of roof, the output end of the motor is fixedly connected with rotating bar, and the rotating bar right end is fixed
It is connected with mounting blocks, is fixedly installed with electric telescopic rod at the top of the mounting blocks, outside the first segment casing of the electric telescopic rod
Upper end is fixedly connected with support plate in wall, is fixedly installed with the first camera at the top of the support plate, the electric telescopic rod
Output end is fixedly installed with probe, and the robot car is fixedly installed with the second camera shooting on the side wall immediately below rotating bar
Head.
Preferably, it is flushed at the top of first camera with the first segment casing of electric telescopic rod.
Preferably, the controller and robot car power supply are electrically connected, the controller respectively with robot car,
First camera, second camera, radio signal transceiver, defectoscope, motor and the electronic electrical property of electric telescopic rod connect
It connects.
Preferably, the radio signal transceiver is connect with extraneous remote control device by infrared signal.
Preferably, the defectoscope and probe are electrically connected.
It is visited compared with prior art, the utility model has the beneficial effects that the utility model is driven by electric telescopic rod
Head is mobile, so that probe extended position is adjustable, so that robot is suitble to the pipeline of different-diameter to be detected, while and motor
Cooperation, so that robot can detect each position of pipeline, so that device is adaptable.The utility model passes through design the
One camera can record the specific surface condition at flaw detection position at any time.The utility model can be observed at any time by second camera
The road conditions that robot advances.
The further advantage, target and feature of the utility model will be partially reflected by the following instructions, and part will also pass through
Research and practice of the invention are understood by the person skilled in the art.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the utility model embodiment, make required for being described below to embodiment
Attached drawing is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention,
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings
Other attached drawings.
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the utility model functional schematic；
In attached drawing, parts list represented by the reference numerals are as follows:
1. 5. defectoscope of robot car 2. controller, 3. straight-bar, 4. radio signal transceiver, 6. motor
10. electric telescopic rod, 11. mounting blocks, 12. second camera, 13. rotating bar 7. 8. first camera 9. of support plate is popped one's head in.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts
All other embodiment obtained, fall within the protection scope of the utility model.
The utility model provides a kind of technical solution referring to FIG. 1-2: a kind of robot for metal pipeline flaw detection,
Including robot car 1, controller 2, straight-bar 3, radio signal transceiver 4, defectoscope 5, motor 6, support plate 7,
One camera 8, probe 9, electric telescopic rod 10, mounting blocks 11, second camera 12 and rotating bar 13,1 top of robot car
Left side is fixedly installed with controller 2, straight-bar 3 and defectoscope 5, is fixedly installed with radio signal transceiver at the top of straight-bar 3
4,1 top right side of robot car is fixedly installed with motor 6, and the output end of motor 6 is fixedly connected with rotating bar 13, rotating bar 13
Right end is fixedly connected with mounting blocks 11, is fixedly installed with electric telescopic rod 10 at the top of mounting blocks 11, and the first of electric telescopic rod 10
Upper end is fixedly connected with support plate 7 in section sleeve outer wall, and the first camera 8 is fixedly installed at the top of support plate 7, passes through design the
One camera 8 can record the specific surface condition at flaw detection position at any time；The output end of electric telescopic rod 10 is fixedly installed with probe
9, robot car 1 is fixedly installed with second camera 12 on the side wall immediately below rotating bar 13, by second camera 12,
Can at any time observer robot advance road conditions.
Wherein, 8 top of the first camera is flushed with the first segment casing of electric telescopic rod 10, will when probe 9 being avoided to recycle
First camera 8 is broken；Controller 2 and 1 power supply of robot car are electrically connected, controller 2 respectively with robot car 1, the
One camera 8, second camera 12, radio signal transceiver 4, defectoscope 5, motor 6 and electric telescopic rod 10 are electronic
It is electrically connected, controller 2, the first camera 8, second camera 12, wireless signal transceiver 4, motor 6 are selected Chinese special
Benefit CN201721143691.6 control panel, omnidirectional camera, wireless signal transceiver and motor, robot car 1
It is made of China Patent No. CN201721143691.6 vehicle seat, belt wheel, crawler belt car body, compartment and mobile power source, electric telescopic rod
10 select TGA-2000mm electric pushrod；Radio signal transceiver 2 is connect with extraneous remote control device by infrared signal,
Convenient for the operation of control robot, the external world；Defectoscope 5 and probe 9 are electrically connected, and defectoscope 5 selects UT320 supersonic detector.
One concrete application of the present embodiment are as follows: by putting robot in pipeline, given wirelessly by remote control device
4 signal of signal transceiver, wireless signal transceiver 4 give controller 2 signal, and controller 2 controls robot car 1
Advance, the second camera 12 on robot car 1 can observer robot advances at any time road conditions.It is given by remote control device
4 signal of wireless signal transceiver, wireless signal transceiver 4 give controller 2 signal, and controller 2 starts 6 He of motor
Defectoscope 5, drives the probe 9 of electric telescopic rod 10 to turn to designated position, and defectoscope 5 gives probe 9 signals, pops one's head in 9 pairs and manage
Road carries out ultrasonic examination.When pipe diameter is bigger, 9 rotation of probe is driven by motor 6, probe 9 cannot be with flaw detection portion
When the contact of position, needing to start by controller 2 electric telescopic rod 10, the drive of electric telescopic rod 10 probe 9 stretches out and tube contacts,
Defectoscope 5 gives probe 9 signals, and 9 pairs of pipelines of popping one's head in carry out ultrasonic examination；When other higher positions need to detect a flaw, pass through
Same operation reaches probe 9 and tube contacts, so that 9 extended positions of probe are adjustable, so that robot is suitble to different-diameter
Pipeline detected, while robot can detect each position of pipeline, and device is adaptable.Wherein, pass through design
First camera 8 can record the specific surface condition at flaw detection position at any time.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one of the utility model
In embodiment or example.In the present specification, schematic expression of the above terms be not necessarily referring to identical embodiment or
Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more embodiment or examples
In can be combined in any suitable manner.
The preferred embodiment in the utility model disclosed above is only intended to help to illustrate the utility model.Preferred embodiment is simultaneously
There is no the details that detailed descriptionthe is all, also not limiting the utility model is only the specific embodiment.Obviously, according to this theory
The content of bright book can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably
The principles of the present invention and practical application are explained, so that skilled artisan be enable to better understand and utilize this
Utility model.The utility model is limited only by the claims and their full scope and equivalents.
Claims (5)
1. a kind of robot for metal pipeline flaw detection, including the transmitting of robot car, controller, straight-bar, radio signal
Receiver, defectoscope, motor, support plate, the first camera, probe, electric telescopic rod, mounting blocks, second camera and rotation
Bar, it is characterised in that: the robot car top left side is fixedly installed with controller, straight-bar and defectoscope, the straight-bar top
Portion is fixedly installed with radio signal transceiver, and the robot car top right side is fixedly installed with motor, the electricity
The output end of machine is fixedly connected with rotating bar, and the rotating bar right end is fixedly connected with mounting blocks, fixes at the top of the mounting blocks
Electric telescopic rod is installed, upper end is fixedly connected with support plate, the branch in the first segment sleeve outer wall of the electric telescopic rod
It is fixedly installed with the first camera at the top of fagging, the output end of the electric telescopic rod is fixedly installed with probe, the robot
Trolley is fixedly installed with second camera on the side wall immediately below rotating bar.
2. a kind of robot for metal pipeline flaw detection according to claim 1, it is characterised in that: first camera shooting
Overhead is flushed with the first segment casing of electric telescopic rod.
3. a kind of robot for metal pipeline flaw detection according to claim 1, it is characterised in that: the controller with
Robot car power supply is electrically connected, the controller respectively with robot car, the first camera, second camera, wireless
Electric signal transceiver, defectoscope, motor and the electronic electric connection of electric telescopic rod.
4. a kind of robot for metal pipeline flaw detection according to claim 1, it is characterised in that: the aerogram
Number transceiver is connect with extraneous remote control device by infrared signal.
5. a kind of robot for metal pipeline flaw detection according to claim 1, it is characterised in that: the defectoscope with
Probe is electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920241794.9U CN209559819U (en) | 2019-02-26 | 2019-02-26 | A kind of robot for metal pipeline flaw detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920241794.9U CN209559819U (en) | 2019-02-26 | 2019-02-26 | A kind of robot for metal pipeline flaw detection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209559819U true CN209559819U (en) | 2019-10-29 |
Family
ID=68309761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920241794.9U Expired - Fee Related CN209559819U (en) | 2019-02-26 | 2019-02-26 | A kind of robot for metal pipeline flaw detection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209559819U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112816561A (en) * | 2020-12-31 | 2021-05-18 | 南京华建检测技术有限公司 | TOFD detection device and detection method for visual butt-joint welded joint of large-sized component |
| CN113664432A (en) * | 2021-08-25 | 2021-11-19 | 青岛嘉恒新能源设备有限公司 | Large-scale oil pipeline inner moving type flaw detection welding equipment |
| CN113954089A (en) * | 2021-09-30 | 2022-01-21 | 安徽华昇检测科技有限责任公司 | Intelligent detection device and method for nondestructive detection robot |
-
2019
- 2019-02-26 CN CN201920241794.9U patent/CN209559819U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112816561A (en) * | 2020-12-31 | 2021-05-18 | 南京华建检测技术有限公司 | TOFD detection device and detection method for visual butt-joint welded joint of large-sized component |
| CN113664432A (en) * | 2021-08-25 | 2021-11-19 | 青岛嘉恒新能源设备有限公司 | Large-scale oil pipeline inner moving type flaw detection welding equipment |
| CN113954089A (en) * | 2021-09-30 | 2022-01-21 | 安徽华昇检测科技有限责任公司 | Intelligent detection device and method for nondestructive detection robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191029 |