CN209558398U - A kind of thermal power plant's air preheater visualization status monitoring device - Google Patents

A kind of thermal power plant's air preheater visualization status monitoring device Download PDF

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Publication number
CN209558398U
CN209558398U CN201821814181.1U CN201821814181U CN209558398U CN 209558398 U CN209558398 U CN 209558398U CN 201821814181 U CN201821814181 U CN 201821814181U CN 209558398 U CN209558398 U CN 209558398U
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China
Prior art keywords
air preheater
detection pipes
power plant
thermal power
endoscope head
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CN201821814181.1U
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徐锐
邓永强
钟用禄
李海山
夏永俊
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Abstract

The utility model discloses a kind of thermal power plant's air preheater visualization status monitoring devices, the device includes image capture component and industrial personal computer, image capture component includes support tube and detection pipes, detection pipes are for being inserted into the monitoring holes being arranged on air preheater, the end of detection pipes is equipped with heat-resisting eyeglass, detection pipes and heat-resisting eyeglass form sealing structure, the inside of detection pipes is equipped with industrial endoscope head, the inner wall of detection pipes is equipped with thermal insulation layer, the outer wall of detection pipes is equipped with infrared temperature probe, the image of industrial endoscope head monitoring and the temperature data of infrared temperature probe monitoring reach the industrial personal computer by detecting conducting wire, industrial personal computer is according to the chocking-up degree inside the industrial endoscope head image monitored and the temperature data detection air preheater of infrared temperature probe monitoring.The utility model is able to solve the prior art can not effectively recognize the problem of whether air preheater has accumulated tamper.

Description

A kind of thermal power plant's air preheater visualization status monitoring device
Technical field
The utility model relates to power plant boiler flue gas application technology fields, more particularly to a kind of thermal power plant's air preheat Device visualization status monitoring device.
Background technique
Rotary regenerative air preheater is widely used in power plant boiler at present, and disadvantage is exactly to be easy to produce fouling phenomenon, institute Become daily the having of guarantee air preheater normal work to optimize soot blowing to air preheater by optimized sootblowing system Effect measure.
Optimized sootblowing system mainly carries out the switching of working condition according to the practical dust stratification degree of air preheater, empty at present The practical dust stratification degree of air preheater is mainly to import and export the differential pressure of operation flue gas according to air preheater to judge, works as differential pressure value When reaching certain setting value, it just will start air preheater optimized sootblowing system, soot blower put into operation.
With the increasingly exacerbation of environmental issue, China requires to be increasingly stringenter to the pollutant emission of coal-fired power plant, state Interior most of power plant have installed selective catalytic reduction (SCR) denitrification apparatus additional and have increased ammonia spraying amount to further decrease NOx's Discharge.But in SCR denitration device during catalytic reduction of NOx generated by-product ammonium hydrogen sulfate (ABS) have viscosity and Corrosivity, it is attached together with the flying dust in flue gas to be sticked on the pre- device heat exchange element of air, aggravate the air preheater of upstream device Stifled ash, dust stratification problem, and traditional optimized sootblowing mode is that the differential pressure of operation flue gas is imported and exported according to air preheater at present It carries out, can not effectively recognize whether air preheater has accumulated tamper, cause to be difficult to remove tamper in time, affect machine Group safe and stable operation, can even force unit outage when serious.
Utility model content
The purpose of this utility model is that a kind of thermal power plant's air preheater visualization status monitoring device is proposed, to solve The prior art can not effectively recognize the problem of whether air preheater has accumulated tamper.
A kind of thermal power plant's air preheater visualization status monitoring device, including image capture component and industrial personal computer, it is described Image capture component includes support tube and the detection pipes that connect with the support tube, and the detection pipes are for being inserted into air preheater The monitoring holes of upper setting, the end of the detection pipes are equipped with heat-resisting eyeglass, and the detection pipes and the heat-resisting eyeglass composition seal Structure, the inside of the detection pipes are equipped with industrial endoscope head, and the inner wall of the detection pipes is equipped with thermal insulation layer, the detection pipes Outer wall is equipped with infrared temperature probe, the industrial endoscope head and the infrared temperature probe and passes through detection conducting wire and institute State industrial personal computer electric connection, the image of the industrial endoscope head monitoring and the temperature number of infrared temperature probe monitoring Reach the industrial personal computer according to by the detection conducting wire, image that the industrial personal computer is monitored according to the industrial endoscope head and The temperature data of the infrared temperature probe monitoring detects the chocking-up degree inside the air preheater.
According to the utility model proposes thermal power plant's air preheater visualization status monitoring device, be inserted by detection pipes Industrial endoscope head, the image of industrial endoscope head monitoring is arranged in the monitoring holes being arranged on air preheater, the inside of detection pipes Industrial personal computer is reached by detecting conducting wire, the image and infrared temperature probe monitored by industrial personal computer according to industrial endoscope head is supervised Chocking-up degree inside the temperature data detection air preheater of survey, realizes to the online of air preheater inside stopping state Visualizing monitor can effectively recognize air preheater and whether accumulate tamper, and can to block part, chocking-up degree into The accurate identification of row, which becomes visual realtime graphic and information for sightless boiler internal state, convenient for operation people Member understands air preheater in real time and blocks situation of change, according to the start and stop of stopping state real-time instruction soot blower system, to guarantee Air preheater being capable of safe and stable operation.In addition, the device is inserted into the monitoring holes being arranged on air preheater by detection pipes, It will not influence air preheater normal operation, thermal insulation layer be equipped with by the inner wall in detection pipes, be equipped in the end of detection pipes resistance to Heat mirror piece can guarantee image capture component normal photographing when air preheater is run.
In addition, can also be had according to thermal power plant's air preheater visualization status monitoring device provided by the utility model There is following additional technical characteristic:
Further, the industrial endoscope head includes colored rotation the focusing full shot, mirror that diameter of lens is 47mm The colored wide-angle that the colored wide-angle direct-view camera lens and diameter of lens that head diameter is 24mm are 18mm looks at camera lens straight.
Further, tensioner is equipped between the support tube and the detection pipes.
Further, the inside of the detection pipes is equipped with connecting rod, and one end of the connecting rod is fixed with the detection pipes Connection, the other end of the connecting rod are detachably connected with the industrial endoscope head.
Further, the both ends of the heat-resisting eyeglass are equipped with convex block, and the inner wall of the detection pipes two sides is equipped with groove, institute It is corresponding with the position of the groove to state convex block, and the convex block and convex block cooperation are clamped.
Further, the outer wall of the detection pipes is equipped with corrosion-resistant coating.
Further, the corrosion-resistant coating uses carbon fiber layer or polytetrafluoroethylene ethylene layer.
The monitoring method of above-mentioned thermal power plant's air preheater visualization status monitoring device, comprising the following steps:
It selects suitable position to open up monitoring holes in one side flue of air preheater, and pacifies in the position of the monitoring holes It fills described image and absorbs component, the detection pipes is made to be inserted into the monitoring holes;
At the scene of air preheater the industrial personal computer is installed on the spot, the air is monitored by the industrial endoscope head Image in preheater, and the temperature in the air preheater is monitored by the infrared temperature probe;
Temperature of the industrial personal computer to the industrial endoscope head image monitored and infrared temperature probe monitoring Degree is according to being handled and being analyzed, and to detect the chocking-up degree inside the air preheater, and is referred in real time according to stopping state Lead the start and stop of soot blower system.
Wherein, air preheater ash deposition monitoring model is established using following methods in advance in the industrial personal computer:
It is calculated using the following equation frictional resistance;
Wherein, Δ p is the pressure drop of air preheater flue gas, and v is flue gas flow rate, and ρ is smoke density, and C is resistance system;
Enabling D is effective flue gas actual internal area of heating surface, then obtains following formula:
It enablesAfter substituting into above-mentioned formula, obtain:
Wherein, when air preheater dust stratification degree aggravates, resistance coefficient C becomes larger, and flue cross section product D becomes smaller, dust stratification journey Degree index λ becomes larger, conversely, dust stratification extent index λ becomes smaller, in the air preheater ash deposition monitoring model, according to dust stratification degree Index λ reacts fouling of heating surface state indirectly.
Wherein, the industrial personal computer is handled using the image that following methods monitor the industrial endoscope head:
Using the image enchancing method based on transform domain, the image information conversion that will acquire is rolled up to frequency domain, and using template Product method is pre-processed;
The image data obtained after pretreatment is simplified using mathematical morphology, removes incoherent structure, is used Structural element with default form goes to measure and extracts the correspondingly-shaped in image data, to be analyzed image and be known Not.
The additional aspect and advantage of the utility model will be set forth in part in the description, partially will be from following description In become obvious, or recognized by the practice of the utility model.
Detailed description of the invention
The above-mentioned and/or additional aspect and advantage of the utility model from the description of the embodiment in conjunction with the following figures will Become obvious and be readily appreciated that, in which:
Fig. 1 is thermal power plant's air preheater visualization status monitoring device of an embodiment of the present invention in air preheat Mounting structure schematic diagram on device;
Fig. 2 is image capture in thermal power plant's air preheater visualization status monitoring device of an embodiment of the present invention The schematic cross-sectional view of component;
Fig. 3 is the electric connection of thermal power plant's air preheater visualization status monitoring device of an embodiment of the present invention Schematic diagram;
Fig. 4 is heat-resisting eyeglass in thermal power plant's air preheater visualization status monitoring device of an embodiment of the present invention Structural schematic diagram.
Specific embodiment
It is practical to this with reference to the accompanying drawing to keep the purpose of this utility model, feature and advantage more obvious and easy to understand Novel specific embodiment is described in detail.Several embodiments of the utility model are given in attached drawing.But this is practical It is novel to realize in many different forms, however it is not limited to embodiment described herein.On the contrary, providing these implementations The purpose of example is to keep the disclosure to the utility model more thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixedly arranged on " another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ", " right side ", "upper", "lower" and similar statement for illustrative purposes only, rather than the device or member of indication or suggestion meaning Part must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood as the case may be Concrete meaning in the present invention.Term " and or " used herein includes one or more relevant listed items Any and all combinations.
Thermal power plant's air preheater visualization status prison that an embodiment of the utility model proposes referring to FIG. 1 to FIG. 4, Survey device, including image capture component 10 and industrial personal computer 20, described image absorb component 10 include support tube 11 and with the branch The detection pipes 12 that stay tube 11 connects, for the detection pipes 12 for being inserted into the monitoring holes 31 being arranged on air preheater 30, air is pre- Hot device 30 specifically can be rotary regenerative air preheater.The outer diameter of detection pipes 12 should match with the diameter of monitoring holes 31.Tool When body is implemented, suitable position can be selected to output monitoring holes 31 in 30 1 side flue of air preheater in advance.Monitoring holes 31 And 10 quantity of image capture component can be to be multiple, herein with no restrictions.
The end of the detection pipes 12 is equipped with heat-resisting eyeglass 13, and the detection pipes 12 are sealed with the heat-resisting composition of eyeglass 13 Structure, the inside of the detection pipes 12 are equipped with industrial endoscope head 14, and the inner wall of the detection pipes 12 is equipped with thermal insulation layer 15, described The outer wall of detection pipes 12 is equipped with infrared temperature probe 16, the industrial endoscope head 14 and the infrared temperature probe 16 It is electrically connected by detection conducting wire 17 and the industrial personal computer 20, image that the industrial endoscope head 14 monitors and described infrared The temperature data that temperature transducer 16 monitors reaches the industrial personal computer 20,20 basis of industrial personal computer by the detection conducting wire 17 The temperature data that the image and the infrared temperature probe 16 that the industrial endoscope head 14 monitors monitor detects the sky Chocking-up degree inside air preheater 30.
Specifically, the industrial endoscope head 14 may include the colored rotation focusing panorama that diameter of lens is 47mm The colored wide-angle direct-view camera lens that head, diameter of lens are 24mm and the colored wide-angle that diameter of lens is 18mm look at camera lens straight.Wherein, The colored rotation focusing full shot that diameter of lens is 47mm can be realized radial 220 ° of overturnings, axial 360 ° of unlimited rotaries, can Electromotion focusing, using 1/4CCD sensitive chip.
It detects conducting wire 17 and specifically uses 25 rice noodles disks, line footpath 4.5mm.
Anti-skid chequer can be set in the outer surface of support tube 11, convenient for the user to operate.
As an alternative embodiment, tensioner 18 is equipped between the support tube 11 and the detection pipes 12, For realizing the sealing between support tube 11 and detection pipes 12.
Optionally, connecting rod 19, one end of the connecting rod 19 and the detection are equipped in the inside of the detection pipes 12 Pipe 12 is fixedly connected, and the other end of the connecting rod 19 is detachably connected with the industrial endoscope head 14, due to connecting rod 19 The type for the replacement camera lens that is flexibly connected, therefore can be convenient with industrial endoscope head 14.
Wherein, heat-resisting eyeglass 13 can be installed in the following ways in the end of detection pipes 12, the two of heat-resisting eyeglass 13 End setting convex block 131, is equipped with groove on the inner wall of 12 two sides of detection pipes, and the convex block 131 is corresponding with the position of the groove, And the convex block 131 is clamped with groove cooperation.
In the present embodiment, the outer wall of the detection pipes 12 is equipped with corrosion-resistant coating 122.Preferably, the corrosion-resistant coating 122 is adopted With carbon fiber layer or polytetrafluoroethylene ethylene layer, to guarantee that detection pipes 12 will not be influenced by 30 internal corrosion object of air preheater.
The embodiments of the present invention also proposed the prison of above-mentioned thermal power plant's air preheater visualization status monitoring device Survey method, comprising the following steps:
Suitable position is selected to open up monitoring holes 31 in 30 1 side flue of air preheater, and in the monitoring holes 31 Position installs described image and absorbs component 10, and the detection pipes 12 is made to be inserted into the monitoring holes 31;
At the scene of air preheater 30 industrial personal computer 20 is installed on the spot, institute is monitored by the industrial endoscope head 14 The image in air preheater 30 is stated, and the temperature in the air preheater 30 is monitored by the infrared temperature probe 16 Degree;
The image and the prison of the infrared temperature probe 16 that the industrial personal computer 20 monitors the industrial endoscope head 14 The temperature data of survey is handled and is analyzed, to detect the chocking-up degree inside the air preheater 30, and according to blocking feelings The start and stop of condition real-time instruction soot blower system.
Wherein, there is dedicated air preheater visualization status monitoring of software, for rotary in the industrial personal computer 20 Air preheater, main resistance are frictional resistance, and the calculating for general smoke power can not consider repairing for heat exchange Just, therefore, industrial personal computer 20 can establish air preheater ash deposition monitoring model using following methods in advance:
It is calculated using the following equation frictional resistance;
Wherein, Δ p is air preheater flue gas pressure drop (unit kPa), and v is flue gas flow rate (unit m3/ s), ρ is that flue gas is close Spend (units/kg/m3), C is resistance system;
Enabling D is effective flue gas actual internal area of heating surface, then obtains following formula:
It can be seen that the flue gas pressure drop of rotary regenerative air preheater and dust stratification degree, smoke density and the flue gas stream of air preheater It measures related;
It enablesAfter substituting into above-mentioned formula, obtain:
Wherein, when air preheater dust stratification degree aggravates, resistance coefficient C becomes larger, and flue cross section product D becomes smaller, dust stratification journey Degree index λ becomes larger, conversely, dust stratification extent index λ becomes smaller, in the air preheater ash deposition monitoring model, according to dust stratification degree Index λ reacts fouling of heating surface state indirectly.
Specifically, use is following when the image that the industrial personal computer 20 monitors the industrial endoscope head 14 is handled Method:
Using the image enchancing method based on transform domain, the image information conversion that will acquire is rolled up to frequency domain, and using template Product method is handled.
Specifically, the industrial personal computer 20 is using mathematical morphology to the image obtained after pretreatment after the completion of pretreatment Data are simplified, and incoherent structure is removed, and are gone measurement using the structural element with default form and are extracted image data In correspondingly-shaped, to be analyzed image and be identified, thus obtain image identification as a result, determine air preheater 30 inside With the presence or absence of tamper, the position of tamper and chocking-up degree etc..
According to thermal power plant's air preheater visualization status monitoring device that the present embodiment proposes, it is inserted by detection pipes empty Industrial endoscope head is arranged in the monitoring holes being arranged on air preheater, the inside of detection pipes, and the image of industrial endoscope head monitoring is logical It crosses detection conducting wire and reaches industrial personal computer, the image and infrared temperature probe monitored by industrial personal computer according to industrial endoscope head monitors Temperature data detection air preheater inside chocking-up degree, realizing can to the online of air preheater inside stopping state It is monitored depending on changing, can effectively recognize whether air preheater has accumulated tamper, and block part, chocking-up degree can carried out Sightless boiler internal state is become visual realtime graphic and information by accurate identification, the device, is convenient for operations staff Air preheater is understood in real time and blocks situation of change, according to the start and stop of stopping state real-time instruction soot blower system, to guarantee sky Air preheater being capable of safe and stable operation.In addition, the device is inserted into the monitoring holes being arranged on air preheater by detection pipes, no It will affect air preheater normal operation, thermal insulation layer be equipped with by the inner wall in detection pipes, be equipped in the end of detection pipes heat-resisting Eyeglass can guarantee image capture component normal photographing when air preheater is run.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term Stating may not refer to the same embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be It can be combined in any suitable manner in any one or more embodiment or examples.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed, But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to In the protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.

Claims (7)

1. a kind of thermal power plant's air preheater visualization status monitoring device, which is characterized in that including image capture component and work Control machine, described image absorb the detection pipes that component includes support tube and connect with the support tube, and the detection pipes are for being inserted into The end of the monitoring holes being arranged on air preheater, the detection pipes is equipped with heat-resisting eyeglass, the detection pipes and the resistance to heat mirror Piece forms sealing structure, and the inside of the detection pipes is equipped with industrial endoscope head, and the inner wall of the detection pipes is equipped with thermal insulation layer, institute The outer wall for stating detection pipes is equipped with infrared temperature probe, and the industrial endoscope head and the infrared temperature probe pass through inspection It surveys conducting wire and the industrial personal computer is electrically connected, the image and infrared temperature probe prison of the industrial endoscope head monitoring The temperature data of survey reaches the industrial personal computer by the detection conducting wire, and the industrial personal computer is monitored according to the industrial endoscope head Image and the infrared temperature probe monitoring temperature data detect the chocking-up degree inside the air preheater.
2. thermal power plant's air preheater visualization status monitoring device according to claim 1, which is characterized in that the work Industry endoscope head include diameter of lens be 47mm colored rotation focusing full shot, diameter of lens be 24mm colored wide-angle it is straight The colored wide-angle that visor head and diameter of lens are 18mm looks at camera lens straight.
3. thermal power plant's air preheater visualization status monitoring device according to claim 1, which is characterized in that the branch Tensioner is equipped between stay tube and the detection pipes.
4. thermal power plant's air preheater visualization status monitoring device according to claim 1, which is characterized in that the spy The inside of test tube is equipped with connecting rod, and one end of the connecting rod is fixedly connected with the detection pipes, the other end of the connecting rod It is detachably connected with the industrial endoscope head.
5. thermal power plant's air preheater visualization status monitoring device according to claim 1, which is characterized in that described resistance to The both ends of heat mirror piece are equipped with convex block, and the inner wall of the detection pipes two sides is equipped with groove, the position of the convex block and the groove It is corresponding, and the convex block and convex block cooperation are clamped.
6. thermal power plant's air preheater visualization status monitoring device according to claim 1, which is characterized in that the spy The outer wall of test tube is equipped with corrosion-resistant coating.
7. thermal power plant's air preheater visualization status monitoring device according to claim 6, which is characterized in that described anti- Corrosion layer uses carbon fiber layer or polytetrafluoroethylene ethylene layer.
CN201821814181.1U 2018-11-06 2018-11-06 A kind of thermal power plant's air preheater visualization status monitoring device Active CN209558398U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109442469A (en) * 2018-11-06 2019-03-08 国网江西省电力有限公司电力科学研究院 A kind of thermal power plant's air preheater visualization status monitoring device and method
CN113432463A (en) * 2021-06-25 2021-09-24 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Electric brush temperature measuring system for heat storage element of rotary air preheater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109442469A (en) * 2018-11-06 2019-03-08 国网江西省电力有限公司电力科学研究院 A kind of thermal power plant's air preheater visualization status monitoring device and method
CN109442469B (en) * 2018-11-06 2023-12-29 国网江西省电力有限公司电力科学研究院 Visual state monitoring device and method for air preheater of thermal power plant
CN113432463A (en) * 2021-06-25 2021-09-24 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 Electric brush temperature measuring system for heat storage element of rotary air preheater

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