CN209552430U - A plastic film production line - Google Patents

A plastic film production line Download PDF

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Publication number
CN209552430U
CN209552430U CN201920188274.6U CN201920188274U CN209552430U CN 209552430 U CN209552430 U CN 209552430U CN 201920188274 U CN201920188274 U CN 201920188274U CN 209552430 U CN209552430 U CN 209552430U
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rear end
plastic film
film production
rack
traction
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陈兆信
王国政
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Qingzhou Huasong Plastic Industry Co Ltd
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Qingzhou Huasong Plastic Industry Co Ltd
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Abstract

本实用新型公开了一种塑料薄膜生产线,包括上料斗,所述上料斗下方安装有减速箱,减速箱后端连接有挤出机,挤出机后端安装有换网器,换网器后端向上安装有模头;所述模头上方安装有内冷风环,内冷风环外周安装有机架,机架顶端安装有第一牵引辊,机架侧面安装有展平辊,机架中部安装有夹板;所述机架的展平辊一侧安装有纠偏器,纠偏器后端连接有张紧导辊,张紧导辊后端安装有第二牵引,第二牵引后端安装有收卷机。使用该生产线生产塑料薄膜,生产效率高,且通过可调节的弯曲结构展平辊设计,使得生产过程褶皱少,生产的成品率高,进一步节省了生产成本,降低了工人返工比例和劳动强度。

The utility model discloses a plastic film production line, which comprises an upper hopper, a reduction box is installed under the upper hopper, an extruder is connected to the rear end of the reduction box, and a screen changer is installed at the rear end of the extruder. The end is installed with a die head; the inner cooling air ring is installed above the die head, and a frame is installed on the outer periphery of the inner cooling air ring. There is a splint; a deviation corrector is installed on one side of the flattening roller of the frame, and a tension guide roller is connected to the rear end of the deviation correction device. machine. Using this production line to produce plastic film has high production efficiency, and the design of the adjustable bending structure flattening roller makes the production process less wrinkled and the production yield is high, which further saves production costs and reduces the proportion of workers reworking and labor intensity.

Description

一种塑料薄膜生产线A plastic film production line

技术领域technical field

本实用新型属于塑料加工领域,具体涉及一种塑料薄膜生产线。The utility model belongs to the field of plastic processing, in particular to a plastic film production line.

背景技术Background technique

挤出生产线是指可生产塑料的管、板、片、膜及部分异形材料的生产线。常见的种类包括:管材挤出生产线、塑料挤出生产线、木塑挤出生产线、复合管成套挤出生产线、造粒挤出生产线等。挤出机是挤出生产线的核心,常见的挤出机有:平行双螺杆挤出机、SJ系列新型高效单螺杆挤出机、SJZ 系列锥形双螺杆塑料挤出机、行星螺杆挤出机等。Extrusion production line refers to a production line that can produce plastic pipes, plates, sheets, films and some special-shaped materials. Common types include: pipe extrusion production line, plastic extrusion production line, wood-plastic extrusion production line, composite pipe extrusion production line, granulation extrusion production line, etc. The extruder is the core of the extrusion production line. Common extruders include: parallel twin-screw extruder, SJ series new high-efficiency single-screw extruder, SJZ series conical twin-screw plastic extruder, planetary screw extruder Wait.

吹塑也称中空吹塑,一种发展迅速的塑料加工方法。吹塑工艺在第二次世界大战期间,开始用于生产低密度聚乙烯小瓶。50年代后期,随着高密度聚乙烯的诞生和吹塑成型机的发展,吹塑技术得到了广泛应用。中空容器的体积可达数千升,有的生产已采用了计算机控制。适用于吹塑的塑料有聚乙烯、聚氯乙烯、聚丙烯、聚酯等,所得之中空容器广泛用作工业包装容器。根据型坯制作方法,吹塑可分为挤出吹塑和注射吹塑,新发展起来的有多层吹塑和拉伸吹塑。Blow molding, also known as hollow blow molding, is a rapidly developing plastic processing method. The blow molding process began to be used to produce low-density polyethylene vials during World War II. In the late 1950s, with the birth of high-density polyethylene and the development of blow molding machines, blow molding technology has been widely used. The volume of the hollow container can reach thousands of liters, and some production has adopted computer control. Plastics suitable for blow molding include polyethylene, polyvinyl chloride, polypropylene, polyester, etc., and the resulting hollow containers are widely used as industrial packaging containers. According to the parison production method, blow molding can be divided into extrusion blow molding and injection blow molding, and the newly developed ones are multi-layer blow molding and stretch blow molding.

塑料薄膜生产采用挤出生产线,将薄膜从模头挤出后通过风环吹塑成筒状,再经过收卷,成为最终的成品,现阶段的薄膜生产线生产过程中,经常由于薄膜从筒状变成层状后,出现褶皱不平而导致收卷时产生次品,这是由于现阶段生产线排布不合理,且展平辊的平面形状所造成的。The plastic film production adopts an extrusion production line. After the film is extruded from the die, it is blown into a cylindrical shape through the air ring, and then it is wound up to become the final product. In the production process of the film production line at this stage, often due to the After becoming layered, there will be wrinkles and unevenness, which will lead to defective products during winding. This is due to the unreasonable arrangement of the production line at this stage and the planar shape of the flattening rollers.

实用新型内容Utility model content

本实用新型提供了一种塑料薄膜生产线,该设备的使用可以使得薄膜生产线成品率更高。The utility model provides a plastic film production line. The use of the device can make the film production line have a higher yield.

为实现上述目的,本实用新型提供如下技术方案:一种塑料薄膜生产线,包括上料斗,所述上料斗下方安装有减速箱,减速箱后端连接有挤出机,挤出机后端安装有换网器,换网器后端向上安装有模头;所述模头上方安装有内冷风环,内冷风环外周安装有机架,机架顶端安装有第一牵引辊,机架侧面安装有展平辊,机架中部安装有夹板;所述机架的展平辊一侧安装有纠偏器,纠偏器后端连接有张紧导辊,张紧导辊后端安装有第二牵引,第二牵引后端安装有收卷机。In order to achieve the above purpose, the utility model provides the following technical solutions: a plastic film production line, including a hopper, a reduction box is installed under the upper hopper, an extruder is connected to the rear end of the reduction box, and a A screen changer, the rear end of the screen changer is installed with a die head upwards; an inner cooling air ring is installed above the die head, and a frame is installed on the outer periphery of the inner cooling air ring, the first traction roller is installed on the top of the frame, and the side of the frame is installed with The flattening roller is equipped with a splint in the middle of the frame; a deviation corrector is installed on one side of the flattening roller of the frame, and the rear end of the deviation correction device is connected with a tensioning guide roller, and the rear end of the tensioning guide roller is equipped with a second traction. 2. A winder is installed at the rear end of the traction.

优选的,所述展平辊包括安装在机架上的展平辊底座,展平辊底座上安装有展平辊身,展平辊底座一侧安装有展平辊调节器。Preferably, the flattening roller includes a flattening roller base installed on the machine frame, a flattening roller body is installed on the flattening roller base, and a flattening roller regulator is installed on one side of the flattening roller base.

优选的,所述机架上还安装有人工检查梯。Preferably, a manual inspection ladder is also installed on the frame.

优选的,所述机架中间位置还安装有稳泡器。Preferably, a foam stabilizer is installed in the middle of the frame.

优选的,所述第一牵引辊与展平辊之间还安装有旋转牵引。Preferably, a rotary traction is installed between the first traction roller and the flattening roller.

与现有技术相比,本实用新型的有益效果是:塑料薄膜生产线设备排布更合理,生产效率高,且通过可调节的弯曲结构展平辊设计,使得生产过程褶皱少,生产的成品率高,进一步节省了生产成本,降低了工人返工比例和劳动强度。Compared with the prior art, the utility model has the beneficial effects that: the equipment arrangement of the plastic film production line is more reasonable, the production efficiency is high, and through the design of the adjustable bending structure flattening roller, the production process has fewer wrinkles and the production yield is higher. High, further saving production costs, reducing the proportion of workers rework and labor intensity.

通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征及其优点将会变得清楚。Other features of the present disclosure and advantages thereof will become apparent through the following detailed description of exemplary embodiments of the present disclosure with reference to the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本公开实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or related technologies, the following will briefly introduce the drawings that need to be used in the descriptions of the embodiments or related technologies. Obviously, the drawings in the following description are only For the disclosed embodiments, those skilled in the art can also obtain other drawings according to the provided drawings without any creative work.

图1为本实用新型薄膜生产线整体图;Fig. 1 is the whole figure of the film production line of the present utility model;

图2为本实用新型薄膜生产线展平辊放大图;Fig. 2 is the enlarged view of the flattening roller of the film production line of the present invention;

图中:1、上料斗,2、减速箱,3、挤出机,4、换网器,5、模头,6、内冷风环,7、机架,8、第一牵引辊,9、展平辊,10、夹板,11、纠偏器,12、张紧导辊,13、第二牵引,14、收卷机,15、人工检查梯,16、稳泡器,17、旋转牵引,91、展平辊底座,92、展平辊身,93、展平辊调节器。In the figure: 1. Loading hopper, 2. Gear box, 3. Extruder, 4. Screen changer, 5. Die head, 6. Inner cooling air ring, 7. Rack, 8. First traction roller, 9. Flattening roller, 10, splint, 11, deviation corrector, 12, tension guide roller, 13, second traction, 14, winder, 15, manual inspection ladder, 16, foam stabilizer, 17, rotary traction, 91 , flattening roller base, 92, flattening roller body, 93, flattening roller regulator.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. The following description of at least one exemplary embodiment is merely illustrative in nature, and in no way serves as any limitation of the invention and its application or use. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms may be used here, such as "on ...", "over ...", "on the surface of ...", "above", etc., to describe the The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as "above" or "above" other devices or configurations would then be oriented "beneath" or "above" the other devices or configurations. under other devices or configurations". Thus, the exemplary term "above" can encompass both an orientation of "above" and "beneath". The device may be oriented differently (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.

请参阅图1-2,本实用新型提供一种技术方案:一种塑料薄膜生产线,包括上料斗1,上料斗下方安装有减速箱2,减速箱后端连接有挤出机3,挤出机后端安装有换网器4,换网器后端向上安装有模头5;模头上方安装有内冷风环6,内冷风环外周安装有机架7,机架顶端安装有第一牵引辊8,机架侧面安装有展平辊9,机架中部安装有夹板10;机架的展平辊一侧安装有纠偏器11,纠偏器后端连接有张紧导辊12,张紧导辊后端安装有第二牵引13,第二牵引后端安装有收卷机14。展平辊9包括安装在机架7上的展平辊底座91,展平辊底座上安装有展平辊身92,展平辊底座一侧安装有展平辊调节器93。机架7上还安装有人工检查梯15。机架7中间位置还安装有稳泡器16。第一牵引辊8与展平辊9之间还安装有旋转牵引17。Please refer to Figure 1-2, the utility model provides a technical solution: a plastic film production line, including a hopper 1, a reduction box 2 is installed under the hopper, an extruder 3 is connected to the rear end of the reduction box, and the extruder A screen changer 4 is installed at the rear end, and a die head 5 is installed upward at the rear end of the screen changer; an inner cooling air ring 6 is installed above the die head, a frame 7 is installed on the outer periphery of the inner cooling air ring, and a first traction roller is installed on the top of the frame 8. A flattening roller 9 is installed on the side of the frame, and a splint 10 is installed in the middle of the frame; The rear end is equipped with a second traction 13, and the second traction rear end is equipped with a winder 14. The flattening roller 9 includes a flattening roller base 91 installed on the frame 7, a flattening roller body 92 is installed on the flattening roller base, and a flattening roller regulator 93 is installed on one side of the flattening roller base. The manual inspection ladder 15 is also installed on the frame 7 . A bubble stabilizer 16 is also installed at the middle position of the frame 7 . A rotary traction 17 is also installed between the first traction roller 8 and the flattening roller 9 .

工作原理:从上料斗1加入物料,通过减速箱2的作用,由挤出机3塑化后的物料,经过滤网后,在经过模头5挤成圆筒形管坯,然后乘热鼓入压缩空气,将管坯吹胀成泡管,被吹胀的泡管经过内冷风环6冷却以及稳泡器16、夹板10等装置的稳定,折叠压扁后导入牵引辊,再经过展平辊9,然后经过纠偏、张紧,最后由收卷机收卷后可得吹塑薄膜。Working principle: Add materials from the upper hopper 1, through the action of the reduction box 2, the materials plasticized by the extruder 3, after passing through the filter screen, extrude into a cylindrical tube blank through the die head 5, and then ride the heat drum Enter compressed air to blow the tube blank into a bubble tube. The blown bubble tube is cooled by the inner cooling air ring 6 and stabilized by the bubble stabilizer 16 and splint 10. After being folded and flattened, it is introduced into the traction roller, and then flattened. Roller 9 is then corrected, tensioned, and finally blown film can be obtained after being wound up by a winder.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (5)

1. a kind of plastic film production lines, including elevating hopper (1), it is characterised in that: be equipped with reduction gearbox below the elevating hopper (2), deceleration box back is connected with extruder (3), and extruder rear end is equipped with net-changing device (4), and net-changing device rear end is equipped with upwards Die head (5);Interior cold wind ring (6) is installed, organic frame (7) are installed in interior cold wind ring periphery, the installation of rack top above the die head Have the first traction roller (8), rack side is equipped with nip rolls (9), and central rack is equipped with clamping plate (10);The flattening of the rack Roller side is equipped with Deviation rectifier (11), and Deviation rectifier rear end is connected with tensioning deflector roll (12), and tensioning deflector roll rear end is equipped with second and leads Draw (13), the second traction rear end is equipped with winder (14).
2. a kind of plastic film production lines according to claim 1, it is characterised in that: the nip rolls (9) includes installation Nip rolls pedestal (91) on rack (7) is equipped with the flattening body of roll (92), the installation of nip rolls pedestal side on nip rolls pedestal There are nip rolls adjuster (93).
3. a kind of plastic film production lines according to claim 1 or 2, it is characterised in that: also installed on the rack (7) There is manual inspection terraced (15).
4. a kind of plastic film production lines according to claim 1 or 2, it is characterised in that: rack (7) middle position It is also equipped with foam stabilizing device (16).
5. a kind of plastic film production lines according to claim 1, it is characterised in that: first traction roller (8) and exhibition Rotation traction traction (17) are also equipped between plain-barreled roll (9).
CN201920188274.6U 2019-02-03 2019-02-03 A plastic film production line Expired - Fee Related CN209552430U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111016230A (en) * 2019-12-12 2020-04-17 成都新柯力化工科技有限公司 Method for preparing bio-plastic film by post-inflation stretch blow molding
CN114043713A (en) * 2021-11-08 2022-02-15 芜湖好得利环保科技有限公司 Special winding device for blowing films of shopping bags and winding method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111016230A (en) * 2019-12-12 2020-04-17 成都新柯力化工科技有限公司 Method for preparing bio-plastic film by post-inflation stretch blow molding
CN114043713A (en) * 2021-11-08 2022-02-15 芜湖好得利环保科技有限公司 Special winding device for blowing films of shopping bags and winding method thereof

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