CN209550407U - One-time forming mold for a ring - Google Patents
One-time forming mold for a ring Download PDFInfo
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- CN209550407U CN209550407U CN201920037799.XU CN201920037799U CN209550407U CN 209550407 U CN209550407 U CN 209550407U CN 201920037799 U CN201920037799 U CN 201920037799U CN 209550407 U CN209550407 U CN 209550407U
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Abstract
Description
技术领域technical field
本实用新型涉及模具设计技术领域,具体涉及一种圆环一次成型模具,用于稳定杆外端安装套的成型。The utility model relates to the technical field of mold design, in particular to a one-time forming mold for a circular ring, which is used for forming a mounting sleeve at the outer end of a stabilizer bar.
背景技术Background technique
随着社会经济的不断发展,汽车越来越普及。汽车已经不仅仅是传统概念上的代步工具,人们对其使用性能及成本的要求越来越高。稳定杆是汽车底盘上必不可少的一个结构件,如若圆环件能一次成型,将会降低稳定杆的生产成本。With the continuous development of social economy, automobiles are becoming more and more popular. Automobiles are no longer just a means of transportation in the traditional concept, and people have higher and higher requirements for their performance and cost. The stabilizer bar is an indispensable structural part on the car chassis. If the ring parts can be formed at one time, the production cost of the stabilizer bar will be reduced.
而将稳定杆外套弯环的工艺显得尤为重要。一般的冲压弯环方式见图1中,先将产品2压成U型,再将产品2扣在稳定杆上,再将产品2压成环形。此方案需要两道工步,影响生产效率,所以需要新的工艺结构。And the process of wrapping the stabilizer bar with the bending ring is particularly important. The general method of punching and bending rings is shown in Figure 1. First, the product 2 is pressed into a U shape, and then the product 2 is buckled on the stabilizer bar, and then the product 2 is pressed into a ring shape. This solution requires two working steps, which affects production efficiency, so a new process structure is required.
发明内容Contents of the invention
本实用新型的目的在于提供一种圆环一次成型模具,所要解决的技术问题是如何一次将圆环弯曲成型,提高生产效率。The purpose of the utility model is to provide a ring forming mold at one time, and the technical problem to be solved is how to bend the ring at one time to improve production efficiency.
本实用新型所述的圆环一次成型模具包括上压块、下压块、凸模、凹模、插块和滑块;所述的上压块的上方设置有压料板,下压块设置在上压块的下方;上压块和下压块之间设置有条状产品;下压块的下方设置有下模板,凸模设置在条状产品的延伸方向上并位于上压块和下压块的一侧;凹模设置在凸模的下方;滑块设置在条状产品的侧下方;插块设置在滑块的端部;上模设置在凸模和插块的顶部。The circular ring primary molding die described in the utility model comprises an upper pressing block, a lower pressing block, a punch, a die, an insert block and a slider; Below the upper pressing block; a strip product is set between the upper pressing block and the lower pressing block; a lower template is arranged under the lower pressing block, and the punch is set in the extending direction of the strip product and is located between the upper pressing block and the lower pressing block. One side of the pressing block; the die is set under the punch; the slider is set under the side of the strip product; the insert is set at the end of the slide; the upper die is set on the top of the punch and the insert.
所述的压料板能够推动上压块、下压块和条状产品一起下移;上压块能够将条状产品压成U型。The pressing plate can push the upper pressing block, the lower pressing block and the strip-shaped product to move down together; the upper pressing block can press the strip-shaped product into a U shape.
所述的上模能够带动插块下移,插块能够推动滑块平移,滑块能够推动条状产品的U型张口,使其减小开口张度。The upper die can drive the insert to move down, the insert can push the slider to move in translation, and the slide can push the U-shaped opening of the strip product to reduce the opening.
所述的上模能带动凸模下移,凸模能够将已成U型的条状产品压至圆形。The upper die can drive the punch to move down, and the punch can press the U-shaped strip product into a circular shape.
所述的上模能够带动凸模和插块上移,滑块能够在弹簧的作用下回位,上模还能够带动压料板继续上移,并带动上压块和下压块上移直至分开。The upper mold can drive the punch and the insert to move up, the slider can return under the action of the spring, the upper mold can also drive the pressing plate to continue to move up, and drive the upper and lower pressing blocks to move up until separate.
所述的凸模的刃口为两个伸出的挂钩。The cutting edge of the punch is two protruding hooks.
所述的凹模内部设置有方形型腔,凹模内部的方形型腔与凸模的外形吻合,凸模能够在型腔内滑动,方形型腔两边开切料的刀口槽,与凸模挂钩上的刀口相切。The inside of the concave mold is provided with a square cavity, the square cavity inside the concave mold matches the shape of the punch, the punch can slide in the cavity, and the two sides of the square cavity have knife-edge grooves for cutting material, which are hooked with the punch The knife edge on is tangent.
所述的上压块和下压块用45#钢制作。Described upper briquetting block and lower briquetting block are made of 45# steel.
所述的凸模、凹模、插块和滑块用Cr12MoV制作。The punch, die, insert and slide block are made of Cr12MoV.
本实用新型的技术方案具有如下优点:The technical solution of the utility model has the following advantages:
本实用新型所述的圆环一次成型模具弯圆时将产品放置于下压块上,上压块下压,带动产品下移,将条形压成U型,并继续下压,滑块和凸模将U型压成环形,完成一次成型,从而提高生产效率。When the circular ring forming mold described in the utility model is bent round, the product is placed on the lower pressing block, and the upper pressing block presses down to drive the product to move down, pressing the bar into a U shape, and continuing to press down, the slider and The punch presses the U shape into a ring to complete one-time molding, thereby improving production efficiency.
附图说明Description of drawings
图1是现有技术中的传统圆环弯曲流程;Fig. 1 is the traditional circular ring bending process in the prior art;
图2是本实用新型所述的圆环一次成型模具的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the circular ring primary molding die described in the utility model;
图3为图2所示的圆环一次成型模具的正视图;Fig. 3 is the front view of the one-time molding die of the ring shown in Fig. 2;
图4a为本实用新型所述的圆环一次成型模具的凹模的俯视图;Fig. 4a is the top view of the concave mold of the circular ring primary forming mold described in the utility model;
图4b为本实用新型所述的圆环一次成型模具的立体结构示意图;Fig. 4b is a schematic diagram of the three-dimensional structure of the ring primary molding die described in the utility model;
图5a为本实用新型所述的圆环一次成型模具的凸模的正视图;Fig. 5 a is the front view of the punch of the circular ring primary molding die described in the utility model;
图5b为所述的圆环一次成型模具的凸模的立体结构示意图。Fig. 5b is a schematic perspective view of the three-dimensional structure of the punch of the ring primary forming mold.
具体实施方式Detailed ways
以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图2至图5b所示,本实用新型所述的圆环一次成型模具包括上压块1、下压块2、凸模3、凹模4、插块5和滑块6;所述上压块1、下压块2用45#钢制作,凸模3、凹模4、插块5、滑块6用Cr12MoV制作。As shown in Fig. 2 to Fig. 5b, the circular ring one-time molding die described in the utility model includes an upper pressing block 1, a lower pressing block 2, a punch 3, a die 4, an insert block 5 and a slider 6; The briquetting block 1 and the lower briquetting block 2 are made of 45# steel, and the punch 3, the die 4, the inserting block 5, and the slide block 6 are made of Cr12MoV.
所述的上压块1的上方设置有压料板,下压块2设置在上压块1的下方;上压块1和下压块2之间设置有条状产品;下压块2的下方设置有下模板,凸模3设置在条状产品的延伸方向上并位于上压块1和下压块2的一侧;凹模4设置在凸模的下方;滑块6设置在条状产品的侧下方;插块5设置在滑块6的端部;上模设置在凸模和插块的顶部。A binder plate is arranged above the upper briquetting block 1, and the lower briquetting block 2 is arranged below the upper briquetting block 1; a strip product is arranged between the upper briquetting block 1 and the lower briquetting block 2; the lower briquetting block 2 A lower template is provided below, and the punch 3 is arranged on the extension direction of the strip product and is located on one side of the upper pressing block 1 and the lower pressing block 2; the concave die 4 is arranged under the punch; the slider 6 is arranged on the strip The lower side of the product; the insert block 5 is set at the end of the slider 6; the upper die is set on the top of the punch and the insert block.
本实用新型所述的圆环一次成型模具在使用时,上压块1随着压料板下移,上压块将条状产品压至下压块2上,压料板推动上压块1、下压块2、条状产品一起下移,此时上压块1将条状产品压成U型,此时下压块2顶至下模板,上模继续下移,带动插块5下移,插块5推动滑块6平移,滑块6推动条状产品的U型张口,使其减小开口张度,上模带动凸模3继续下移,凸模3将已成U型的条状产品压至圆形,下压行程结束。随后上模带动凸模3、插块5上移,滑块6在弹簧的作用下回位(弹簧回位属于现有技术,例如弹簧的一端固定连接在插块5外侧的固定块上,弹簧的另一端连接在滑块6的一侧,当插块5下移并推动滑块6平移的时候,弹簧被拉伸;当插块5上移时,弹簧的弹性力自动促使弹簧回缩,滑块6在弹簧的作用下回位),上模带动压料板继续上移,上压块1、下压块2上移直至分开,去除产品,一次冲压行程结束。When the circular ring primary molding die described in the utility model is in use, the upper pressing block 1 moves down with the pressing plate, and the upper pressing block presses the strip-shaped product onto the lower pressing block 2, and the pressing plate pushes the upper pressing block 1 , the lower pressing block 2, and the strip-shaped products move down together. At this time, the upper pressing block 1 presses the strip-shaped products into a U shape. At this time, the lower pressing block 2 pushes to the lower template, and the upper mold continues to move down, driving the inserting block 5 to move down. , the insert block 5 pushes the slider 6 to move in translation, and the slider 6 pushes the U-shaped opening of the strip product to reduce the opening opening. The shaped product is pressed to a round shape, and the pressing stroke ends. Then the upper die drives the punch 3 and the insert 5 to move up, and the slide block 6 returns under the action of the spring (the return of the spring belongs to the prior art, for example, one end of the spring is fixedly connected to the fixed block on the outside of the insert 5, and the spring The other end of the plug is connected to one side of the slider 6. When the plug 5 moves down and pushes the slider 6 to translate, the spring is stretched; when the plug 5 moves up, the elastic force of the spring automatically prompts the spring to retract. The slide block 6 returns under the action of the spring), the upper die drives the clamping plate to continue to move upward, the upper pressing block 1 and the lower pressing block 2 move upward until they are separated, and the product is removed, and a stamping stroke ends.
其中,凸模制作成如图3所示,凸模的刃口为两个伸出的挂钩,其伸进产品内部,将产品内部多余材料切除。Wherein, the punch is made as shown in Figure 3, and the cutting edge of the punch is two protruding hooks, which extend into the product to remove excess material inside the product.
凹模制作成图4所示,凹模内部的方形型腔与凸模的外形吻合,凸模可在型腔内滑动,方形型腔两边开切料的刀口槽,与凸模挂钩上的刀口相切,完成切除产品材料。The concave mold is made as shown in Figure 4. The square cavity inside the concave mold matches the shape of the punch. The punch can slide in the cavity. The knife-edge grooves for cutting materials are opened on both sides of the square cavity, and the knife-edge on the hook of the punch Tangent, completes the removal of product material.
虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the utility model has been described in detail with general description and specific examples above, some modifications or improvements can be made on the basis of the utility model, which will be obvious to those skilled in the art. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the utility model all belong to the protection scope of the utility model.
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| CN201920037799.XU CN209550407U (en) | 2019-01-10 | 2019-01-10 | One-time forming mold for a ring |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111633385A (en) * | 2020-06-08 | 2020-09-08 | 贵州航锐航空精密零部件制造有限公司 | Quick forming method for circular ring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111633385A (en) * | 2020-06-08 | 2020-09-08 | 贵州航锐航空精密零部件制造有限公司 | Quick forming method for circular ring |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210326 Address after: 201708 5th floor, block a, No. 99, Huawei Road, Huaxin Town, Qingpu District, Shanghai Patentee after: Shanghai Lingyun Industrial Technology Co.,Ltd. Lingyun automobile technology branch Address before: 201708 4th floor, area a, 99 Huawei Road, Huaxin Town, Qingpu District, Shanghai Patentee before: SHANGHAI LINGYUN AUTOMOBILE R&D BRANCH OF LINGYUN INDUSTRIAL Corp.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191029 |