CN209550407U - One-time forming mold for a ring - Google Patents

One-time forming mold for a ring Download PDF

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Publication number
CN209550407U
CN209550407U CN201920037799.XU CN201920037799U CN209550407U CN 209550407 U CN209550407 U CN 209550407U CN 201920037799 U CN201920037799 U CN 201920037799U CN 209550407 U CN209550407 U CN 209550407U
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China
Prior art keywords
block
punch
pin
shaped
annulus
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Expired - Fee Related
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CN201920037799.XU
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Chinese (zh)
Inventor
袁顺
孙后青
林超
张秀维
韩佳
余进超
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Shanghai Lingyun Industrial Technology Co ltd Lingyun Automobile Technology Branch
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Lingyun Industry Ltd By Share Ltd Shanghai Lingyun Automobile R & D Branch Co
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Abstract

The utility model discloses a kind of annulus one-time-shaped mould, which includes upper holder block, lower lock block, punch-pin, cavity plate, inserted block and sliding block;Pressure plate is provided with above the upper holder block, the lower section of upper holder block is arranged in lower lock block;Strip-shaped product is provided between upper holder block and lower lock block;Lower template is provided with below lower lock block, the side on the extending direction of strip-shaped product and being located at upper holder block and lower lock block is arranged in punch-pin;The lower section of punch-pin is arranged in cavity plate;The side-lower of strip-shaped product is arranged in sliding block;The end of sliding block is arranged in inserted block;The top of punch-pin and inserted block is arranged in upper mold.Product is placed on lower lock block by the curved bowlder of the mold, and upper holder block pushes, and product is driven to move down, and bar shaped is pressed into U-shaped, and continues to push, and sliding block and punch-pin are pressed into annular for U-shaped, one-pass molding is completed, to improve production efficiency.

Description

一种圆环一次成型模具One-time forming mold for a ring

技术领域technical field

本实用新型涉及模具设计技术领域,具体涉及一种圆环一次成型模具,用于稳定杆外端安装套的成型。The utility model relates to the technical field of mold design, in particular to a one-time forming mold for a circular ring, which is used for forming a mounting sleeve at the outer end of a stabilizer bar.

背景技术Background technique

随着社会经济的不断发展,汽车越来越普及。汽车已经不仅仅是传统概念上的代步工具,人们对其使用性能及成本的要求越来越高。稳定杆是汽车底盘上必不可少的一个结构件,如若圆环件能一次成型,将会降低稳定杆的生产成本。With the continuous development of social economy, automobiles are becoming more and more popular. Automobiles are no longer just a means of transportation in the traditional concept, and people have higher and higher requirements for their performance and cost. The stabilizer bar is an indispensable structural part on the car chassis. If the ring parts can be formed at one time, the production cost of the stabilizer bar will be reduced.

而将稳定杆外套弯环的工艺显得尤为重要。一般的冲压弯环方式见图1中,先将产品2压成U型,再将产品2扣在稳定杆上,再将产品2压成环形。此方案需要两道工步,影响生产效率,所以需要新的工艺结构。And the process of wrapping the stabilizer bar with the bending ring is particularly important. The general method of punching and bending rings is shown in Figure 1. First, the product 2 is pressed into a U shape, and then the product 2 is buckled on the stabilizer bar, and then the product 2 is pressed into a ring shape. This solution requires two working steps, which affects production efficiency, so a new process structure is required.

发明内容Contents of the invention

本实用新型的目的在于提供一种圆环一次成型模具,所要解决的技术问题是如何一次将圆环弯曲成型,提高生产效率。The purpose of the utility model is to provide a ring forming mold at one time, and the technical problem to be solved is how to bend the ring at one time to improve production efficiency.

本实用新型所述的圆环一次成型模具包括上压块、下压块、凸模、凹模、插块和滑块;所述的上压块的上方设置有压料板,下压块设置在上压块的下方;上压块和下压块之间设置有条状产品;下压块的下方设置有下模板,凸模设置在条状产品的延伸方向上并位于上压块和下压块的一侧;凹模设置在凸模的下方;滑块设置在条状产品的侧下方;插块设置在滑块的端部;上模设置在凸模和插块的顶部。The circular ring primary molding die described in the utility model comprises an upper pressing block, a lower pressing block, a punch, a die, an insert block and a slider; Below the upper pressing block; a strip product is set between the upper pressing block and the lower pressing block; a lower template is arranged under the lower pressing block, and the punch is set in the extending direction of the strip product and is located between the upper pressing block and the lower pressing block. One side of the pressing block; the die is set under the punch; the slider is set under the side of the strip product; the insert is set at the end of the slide; the upper die is set on the top of the punch and the insert.

所述的压料板能够推动上压块、下压块和条状产品一起下移;上压块能够将条状产品压成U型。The pressing plate can push the upper pressing block, the lower pressing block and the strip-shaped product to move down together; the upper pressing block can press the strip-shaped product into a U shape.

所述的上模能够带动插块下移,插块能够推动滑块平移,滑块能够推动条状产品的U型张口,使其减小开口张度。The upper die can drive the insert to move down, the insert can push the slider to move in translation, and the slide can push the U-shaped opening of the strip product to reduce the opening.

所述的上模能带动凸模下移,凸模能够将已成U型的条状产品压至圆形。The upper die can drive the punch to move down, and the punch can press the U-shaped strip product into a circular shape.

所述的上模能够带动凸模和插块上移,滑块能够在弹簧的作用下回位,上模还能够带动压料板继续上移,并带动上压块和下压块上移直至分开。The upper mold can drive the punch and the insert to move up, the slider can return under the action of the spring, the upper mold can also drive the pressing plate to continue to move up, and drive the upper and lower pressing blocks to move up until separate.

所述的凸模的刃口为两个伸出的挂钩。The cutting edge of the punch is two protruding hooks.

所述的凹模内部设置有方形型腔,凹模内部的方形型腔与凸模的外形吻合,凸模能够在型腔内滑动,方形型腔两边开切料的刀口槽,与凸模挂钩上的刀口相切。The inside of the concave mold is provided with a square cavity, the square cavity inside the concave mold matches the shape of the punch, the punch can slide in the cavity, and the two sides of the square cavity have knife-edge grooves for cutting material, which are hooked with the punch The knife edge on is tangent.

所述的上压块和下压块用45#钢制作。Described upper briquetting block and lower briquetting block are made of 45# steel.

所述的凸模、凹模、插块和滑块用Cr12MoV制作。The punch, die, insert and slide block are made of Cr12MoV.

本实用新型的技术方案具有如下优点:The technical solution of the utility model has the following advantages:

本实用新型所述的圆环一次成型模具弯圆时将产品放置于下压块上,上压块下压,带动产品下移,将条形压成U型,并继续下压,滑块和凸模将U型压成环形,完成一次成型,从而提高生产效率。When the circular ring forming mold described in the utility model is bent round, the product is placed on the lower pressing block, and the upper pressing block presses down to drive the product to move down, pressing the bar into a U shape, and continuing to press down, the slider and The punch presses the U shape into a ring to complete one-time molding, thereby improving production efficiency.

附图说明Description of drawings

图1是现有技术中的传统圆环弯曲流程;Fig. 1 is the traditional circular ring bending process in the prior art;

图2是本实用新型所述的圆环一次成型模具的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the circular ring primary molding die described in the utility model;

图3为图2所示的圆环一次成型模具的正视图;Fig. 3 is the front view of the one-time molding die of the ring shown in Fig. 2;

图4a为本实用新型所述的圆环一次成型模具的凹模的俯视图;Fig. 4a is the top view of the concave mold of the circular ring primary forming mold described in the utility model;

图4b为本实用新型所述的圆环一次成型模具的立体结构示意图;Fig. 4b is a schematic diagram of the three-dimensional structure of the ring primary molding die described in the utility model;

图5a为本实用新型所述的圆环一次成型模具的凸模的正视图;Fig. 5 a is the front view of the punch of the circular ring primary molding die described in the utility model;

图5b为所述的圆环一次成型模具的凸模的立体结构示意图。Fig. 5b is a schematic perspective view of the three-dimensional structure of the punch of the ring primary forming mold.

具体实施方式Detailed ways

以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.

如图2至图5b所示,本实用新型所述的圆环一次成型模具包括上压块1、下压块2、凸模3、凹模4、插块5和滑块6;所述上压块1、下压块2用45#钢制作,凸模3、凹模4、插块5、滑块6用Cr12MoV制作。As shown in Fig. 2 to Fig. 5b, the circular ring one-time molding die described in the utility model includes an upper pressing block 1, a lower pressing block 2, a punch 3, a die 4, an insert block 5 and a slider 6; The briquetting block 1 and the lower briquetting block 2 are made of 45# steel, and the punch 3, the die 4, the inserting block 5, and the slide block 6 are made of Cr12MoV.

所述的上压块1的上方设置有压料板,下压块2设置在上压块1的下方;上压块1和下压块2之间设置有条状产品;下压块2的下方设置有下模板,凸模3设置在条状产品的延伸方向上并位于上压块1和下压块2的一侧;凹模4设置在凸模的下方;滑块6设置在条状产品的侧下方;插块5设置在滑块6的端部;上模设置在凸模和插块的顶部。A binder plate is arranged above the upper briquetting block 1, and the lower briquetting block 2 is arranged below the upper briquetting block 1; a strip product is arranged between the upper briquetting block 1 and the lower briquetting block 2; the lower briquetting block 2 A lower template is provided below, and the punch 3 is arranged on the extension direction of the strip product and is located on one side of the upper pressing block 1 and the lower pressing block 2; the concave die 4 is arranged under the punch; the slider 6 is arranged on the strip The lower side of the product; the insert block 5 is set at the end of the slider 6; the upper die is set on the top of the punch and the insert block.

本实用新型所述的圆环一次成型模具在使用时,上压块1随着压料板下移,上压块将条状产品压至下压块2上,压料板推动上压块1、下压块2、条状产品一起下移,此时上压块1将条状产品压成U型,此时下压块2顶至下模板,上模继续下移,带动插块5下移,插块5推动滑块6平移,滑块6推动条状产品的U型张口,使其减小开口张度,上模带动凸模3继续下移,凸模3将已成U型的条状产品压至圆形,下压行程结束。随后上模带动凸模3、插块5上移,滑块6在弹簧的作用下回位(弹簧回位属于现有技术,例如弹簧的一端固定连接在插块5外侧的固定块上,弹簧的另一端连接在滑块6的一侧,当插块5下移并推动滑块6平移的时候,弹簧被拉伸;当插块5上移时,弹簧的弹性力自动促使弹簧回缩,滑块6在弹簧的作用下回位),上模带动压料板继续上移,上压块1、下压块2上移直至分开,去除产品,一次冲压行程结束。When the circular ring primary molding die described in the utility model is in use, the upper pressing block 1 moves down with the pressing plate, and the upper pressing block presses the strip-shaped product onto the lower pressing block 2, and the pressing plate pushes the upper pressing block 1 , the lower pressing block 2, and the strip-shaped products move down together. At this time, the upper pressing block 1 presses the strip-shaped products into a U shape. At this time, the lower pressing block 2 pushes to the lower template, and the upper mold continues to move down, driving the inserting block 5 to move down. , the insert block 5 pushes the slider 6 to move in translation, and the slider 6 pushes the U-shaped opening of the strip product to reduce the opening opening. The shaped product is pressed to a round shape, and the pressing stroke ends. Then the upper die drives the punch 3 and the insert 5 to move up, and the slide block 6 returns under the action of the spring (the return of the spring belongs to the prior art, for example, one end of the spring is fixedly connected to the fixed block on the outside of the insert 5, and the spring The other end of the plug is connected to one side of the slider 6. When the plug 5 moves down and pushes the slider 6 to translate, the spring is stretched; when the plug 5 moves up, the elastic force of the spring automatically prompts the spring to retract. The slide block 6 returns under the action of the spring), the upper die drives the clamping plate to continue to move upward, the upper pressing block 1 and the lower pressing block 2 move upward until they are separated, and the product is removed, and a stamping stroke ends.

其中,凸模制作成如图3所示,凸模的刃口为两个伸出的挂钩,其伸进产品内部,将产品内部多余材料切除。Wherein, the punch is made as shown in Figure 3, and the cutting edge of the punch is two protruding hooks, which extend into the product to remove excess material inside the product.

凹模制作成图4所示,凹模内部的方形型腔与凸模的外形吻合,凸模可在型腔内滑动,方形型腔两边开切料的刀口槽,与凸模挂钩上的刀口相切,完成切除产品材料。The concave mold is made as shown in Figure 4. The square cavity inside the concave mold matches the shape of the punch. The punch can slide in the cavity. The knife-edge grooves for cutting materials are opened on both sides of the square cavity, and the knife-edge on the hook of the punch Tangent, completes the removal of product material.

虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the utility model has been described in detail with general description and specific examples above, some modifications or improvements can be made on the basis of the utility model, which will be obvious to those skilled in the art. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the utility model all belong to the protection scope of the utility model.

Claims (9)

1. a kind of annulus one-time-shaped mould, which is characterized in that the annulus one-time-shaped mould includes upper holder block, pushes Block, punch-pin, cavity plate, inserted block and sliding block;Pressure plate is provided with above the upper holder block, lower lock block is arranged under upper holder block Side;Strip-shaped product is provided between upper holder block and lower lock block;Lower template is provided with below lower lock block, punch-pin setting is produced in strip Side on the extending direction of product and positioned at upper holder block and lower lock block;The lower section of punch-pin is arranged in cavity plate;Sliding block is arranged in strip The side-lower of product;The end of sliding block is arranged in inserted block;The top of punch-pin and inserted block is arranged in upper mold.
2. annulus one-time-shaped mould as described in claim 1, which is characterized in that the pressure plate can push pressure Block, lower lock block and strip-shaped product move down together;Strip-shaped product can be pressed into U-shaped by upper holder block.
3. annulus one-time-shaped mould as described in claim 1, which is characterized in that the upper mold is able to drive under inserted block It moves, inserted block can push sliding block to translate, and sliding block can push the U-shaped of strip-shaped product to dehisce, it is made to reduce opening tonicity.
4. annulus one-time-shaped mould as described in claim 1, which is characterized in that the upper mold can drive punch-pin to move down, Punch-pin can will have become U-shaped strip-shaped product and be depressed into circle.
5. annulus one-time-shaped mould as described in claim 1, which is characterized in that the upper mold is able to drive punch-pin and inserts Block moves up, and sliding block return, upper mold can also can drive pressure plate to continue to move up under the action of the spring, and drive upper holder block and Lower lock block moves up until separating.
6. annulus one-time-shaped mould as described in claim 1, which is characterized in that the cutting edge of the punch-pin is two stretchings Hook.
7. annulus one-time-shaped mould as described in claim 1, which is characterized in that the cavity plate is internally provided with rectangular type The shape of chamber, rectangular type chamber and punch-pin inside cavity plate is coincide, and punch-pin can open blank in the intracavitary sliding of type, rectangular type chamber both sides Edge of a knife slot, with punch-pin hook on the edge of a knife it is tangent.
8. annulus one-time-shaped mould as described in claim 1, which is characterized in that the upper holder block and lower lock block 45# Steel production.
9. annulus one-time-shaped mould as described in claim 1, which is characterized in that punch-pin, cavity plate, inserted block and the sliding block It is made of Cr12MoV.
CN201920037799.XU 2019-01-10 2019-01-10 One-time forming mold for a ring Expired - Fee Related CN209550407U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN201920037799.XU CN209550407U (en) 2019-01-10 2019-01-10 One-time forming mold for a ring

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111633385A (en) * 2020-06-08 2020-09-08 贵州航锐航空精密零部件制造有限公司 Quick forming method for circular ring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111633385A (en) * 2020-06-08 2020-09-08 贵州航锐航空精密零部件制造有限公司 Quick forming method for circular ring

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Effective date of registration: 20210326

Address after: 201708 5th floor, block a, No. 99, Huawei Road, Huaxin Town, Qingpu District, Shanghai

Patentee after: Shanghai Lingyun Industrial Technology Co.,Ltd. Lingyun automobile technology branch

Address before: 201708 4th floor, area a, 99 Huawei Road, Huaxin Town, Qingpu District, Shanghai

Patentee before: SHANGHAI LINGYUN AUTOMOBILE R&D BRANCH OF LINGYUN INDUSTRIAL Corp.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20191029