CN209545913U - A kind of diamond shape arrangement formula electric heater unit - Google Patents

A kind of diamond shape arrangement formula electric heater unit Download PDF

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Publication number
CN209545913U
CN209545913U CN201821899178.4U CN201821899178U CN209545913U CN 209545913 U CN209545913 U CN 209545913U CN 201821899178 U CN201821899178 U CN 201821899178U CN 209545913 U CN209545913 U CN 209545913U
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CN
China
Prior art keywords
heating tube
shaped heating
diamond shape
electric heater
formula electric
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CN201821899178.4U
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Chinese (zh)
Inventor
祝新生
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Suzhou Aode high end equipment Co.,Ltd.
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SUZHOU AODE MACHINERY CO Ltd
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Priority to CN201821899178.4U priority Critical patent/CN209545913U/en
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Abstract

The utility model discloses a kind of diamond shape arrangement formula electric heater unit, it includes firm banking, the U-shaped heating tube group of several rows of setting on the fixed base, it include several U-shaped heating tubes being arranged according to same angle in the U-shaped heating tube group, it is formed with first circulation passage being made of the U-shaped groove of the U-shaped heating tubes all in the group in the U-shaped heating tube group, is formed with the second circulation passage between the adjacent two rows U-shaped heating tube group.The utility model, which can effectively prevent the medium being heated from forming dirty stain since flow of media has some setbacks in heating pipe surface, influences the heat dissipation of pipeline, solves short and bad using the rear heating effect for a long time technical problem of heating tube service life.

Description

A kind of diamond shape arrangement formula electric heater unit
[technical field]
The utility model belongs to heating device technology area, more particularly to a kind of diamond shape arrangement formula electric heater unit.
[background technique]
Temperature control in modern manufacturing industry using extremely wide, such as pharmacy, cosmetics reaction kettle, carbon fiber manufacture control Warm field.Temperature control just be unable to do without heating device, and widely used is electric heating, in many organic heat carrier furnaces, mould It is one of essential element in the equipment such as warm machine.Due to Environmental Factors, electric heating temperature control operation strategies are more and more wider, meanwhile, electricity adds The use temperature range of thermal control temperature is also increasing, and superhigh temperature and ultralow temperature use environment also get over the quality requirements of electric heating tube Come higher.
Fig. 1 is please referred to, the generally rounded distribution of the heating tube in electric heater unit in the prior art, existing patent public affairs The number of opening is the patent of CN203968417U, and it discloses a kind of safety-type heating tube, the distribution of heating tube therein is also to use Circular distribution.The distribution form has the following deficiencies:, electric heating tube circle originally higher using temperature with electric heating temperature control Arrangement can form certain delay at electric heating tube center, and some greases or scale can the gradually heaps at electric heating tube center It is long-pending, it causes electric heating tube surface radiating bad after long-time, causes electric heating tube quality problem, many this circles of customer response Each moon of the heating tube of distribution even per two weeks will be replaced once, and cost is considerably increased, and reduce production effect Rate.
Therefore, it is necessary to provide the new diamond shape arrangement formula electric heater unit of one kind to solve the above problems.
[utility model content]
The purpose of this utility model is to provide a kind of diamond shape arrangement formula electric heater units, can effectively prevent from being heated Medium form dirty stain in heating pipe surface and influence the heat dissipation of pipeline, solve after heating tube service life is short and long-time use The bad technical problem of heating effect.
The utility model is achieved through the following technical solutions above-mentioned purpose: a kind of diamond shape arrangement formula electric heater unit, packet Firm banking, the U-shaped heating tube group of several rows of setting on the fixed base are included, if including in the U-shaped heating tube group The U-shaped heating tube being arranged according to same angle is done, is formed with one by all described U-shaped in the group in the U-shaped heating tube group The first circulation passage that the U-shaped groove of heating tube is constituted is formed with second all between the adjacent two rows U-shaped heating tube group Road.
Further, first circulation passage is arranged in parallel with second circulation passage.
Further, the adjacent two rows U-shaped heating tube group is arranged in parallel.
Further, the adjacent two rows U-shaped heating tube group axial symmetry setting.
Further, one end of the U-shaped heating tube passes through the firm banking and the end is provided with connecting terminal.
Further, the firm banking is provided with close to the side of connecting terminal to described in the U-shaped heating tube stretching One section of part of firm banking is thermally shielded the insulating unit of heat dissipation.
It further, further include cartridge heater, the upper end of the cartridge heater is arranged in the firm banking.
Further, the insulating unit is by the U-shaped heating tube close to one end appearance bread of the connecting terminal The thermal insulation board wrapped.
Further, the firm banking includes the installation lower flange for being welded on the cartridge heater upper end and the installation The installation upper flange that lower flange is sealedly and fixedly connected.
Further, the insulating unit includes that one end is welded on the installation upper flange and is set in described U-shaped Interlayer set in heating tube, the interlayer set are formed with one with the U-shaped heating tube outer surface and are connected to the cartridge heater inside Accommodating space.
The prior art is compared, and a kind of beneficial effect of diamond shape arrangement formula electric heater unit of the utility model is: optimizing The intensive design in former electric heating tube center, makes electric heating tube have the identical flowing space in each level, ensure that makes for a long time It is detained grease or scale with dead angle is not had, to extend the use quality and service life of heating tube.Specifically, by will be former The circular ring shape arrangement formula electric heating tube come is redesigned, and U-shaped heating tube is designed to multiple rows of structure, and each row's heating tube In U-shaped heating tube be arranged according to same angle so that form several parallel circulation passages, by heating device be installed to When in the container of heating, the flow direction of thermal medium to be added can be cooperated to implement installation, so that the mobility of thermal medium to be added is more It is good, so that grease or scale will not be formed on heating pipe surface, ensure the heat exchanging process between heating pipe and medium, It prevents heating pipe that can not radiate and quality problem occurs.
[Detailed description of the invention]
Fig. 1 is U-shaped heating tube distributed architecture schematic diagram in the prior art;
Fig. 2 is the distributed architecture schematic diagram of the utility model U-shaped heating tube in one embodiment;
Fig. 3 is the distributed architecture schematic diagram of U-shaped heating tube in another embodiment of the utility model;
Fig. 4 is the structural schematic diagram of insulating unit in the utility model embodiment two;
Digital representation in figure:
1 firm banking, 11 installation lower flanges, 12 installation upper flanges;2U type heating tube group;3U type heating tube;4 first circulations Channel;5 second circulation passages;6 connecting terminals;7 insulating units, 71 interlayer sets, 72 accommodating spaces;8 cartridge heaters.
[specific embodiment]
Embodiment one:
Referring to figure 2., the present embodiment is a kind of diamond shape arrangement formula electric heater unit comprising firm banking 1, setting are solid Determine the U-shaped heating tube group 2 of several rows on pedestal 1, includes several U being arranged according to same angle in the U-shaped heating tube group 2 Type heating tube 3, be formed in the U-shaped heating tube group 2 one article be made of the U-shaped groove of U-shaped heating tubes 3 all in the group One circulation passage 4 is formed with the second circulation passage 5 between the adjacent U-shaped heating tube group 2 of two rows.First circulation passage 4 and second 5 parallelly distribute on of circulation passage.
Referring to figure 2., in one embodiment, the U-shaped heating tube group 2 of adjacent two rows is arranged in parallel, i.e., the adjacent U-shaped heating of two rows The distribution angle of U-shaped heating tube 3 in pipe group 2 is identical.
Referring to figure 3., since the mounting seat in the heating device in temperature control device is generally circular in cross section, in order to improve peace Quantity is arranged in the heating tube filled in pedestal, improves heating efficiency, in another embodiment, adjacent U-shaped 2 axis pair of heating tube group of two rows Claim distribution.
One end of U-shaped heating tube 3 passes through the firm banking 1 and the end is provided with connecting terminal 6.
The firm banking 1 is provided with close to the side of connecting terminal 6 stretches out the firm banking 1 to U-shaped heating tube 3 One section of part is thermally shielded the insulating unit 7 of heat dissipation.
A kind of diamond shape arrangement formula electric heater unit of the present embodiment further includes cartridge heater 8, and the setting of firm banking 1 is being heated The upper end of cylinder 8.
The insulating unit 7 is the thermal insulation board for wrapping U-shaped heating tube 3 close to one end outer surface of connecting terminal 6.
Embodiment two:
Embodiment two and the structure of embodiment one are essentially identical, and difference is:
Referring to figure 4., the firm banking 1 includes the installation lower flange 11 for being welded on 8 upper end of cartridge heater and installation laxative remedy The installation upper flange 12 that orchid 11 is sealedly and fixedly connected.The insulating unit 7 include one end be welded on installation upper flange 12 on and The interlayer set 71 being set in U-shaped heating tube 3, interlayer set 71 are formed with inside one and cartridge heater 8 with U-shaped 3 outer surface of heating tube The accommodating space 72 of connection.
The other end of interlayer set 71 and the end of U-shaped heating tube 3 weld together.U-shaped heating tube 3 covers 71 simultaneously through interlayer It is inserted into inside cartridge heater 8.
The cartridge heater 8 is interior filled with circulatory mediator to be heated with accommodating space 72.Interlayer set 71 and U-shaped heating tube 3 Between spacing be that 5-30mm and should by the way that an accommodating space 72 being connected to the cartridge heater of loader cycle medium is arranged Accommodating space 72 is arranged very small, so that the circulatory mediator being filled in the accommodating space 72 is stationary state, is not involved in and adds Circulatory mediator circulates in hot cylinder 8, so that the circulatory mediator in accommodating space 72 can be between this section of heating tube Heat exchange is carried out, recycles circulatory mediator to carry out heat with outside air by interlayer set 71 and exchanges, so that the heating of this section Tube temperature degree will not be too high, will receive high temperature influence to effectively protect connecting terminal 6 not, to improve service life.
By sandwich establishment set 71, the temperature near connecting terminal 6 is on the one hand effectively reduced, prevents it from being aoxidized And influence performance;On the other hand, welding form is changed, original welded connecting is directly to carry out flange with heating pipe surface Welding, since the tube wall of heating tube is relatively thin, and is chronically at hot environment, especially high to welding requirements, welds gimmick and electric current It is more difficult to control, while relatively from high-temperature region to subsequent work phase, will cause the hidden danger as caused by Welding Problems, and Existing manufacture craft is since the variation of structure changes weld locations and welding object, so that structure is stronger and steady It is fixed, and the service life is longer.
A kind of beneficial effect of diamond shape arrangement formula electric heater unit is: by the way that original circular ring shape is arranged formula electric heating Pipe is redesigned, and U-shaped heating tube is designed to multiple rows of structure, and the U-shaped heating tube in each row's heating tube is according to same The setting of one angle, when heating device being installed in container to be heated, can cooperate the flow direction of thermal medium to be added to implement Installation, so that grease or scale will not be formed on heating pipe surface, has ensured and has added so that the mobility of thermal medium to be added is more preferable Heat exchanging process between heat pipeline and medium, it is therefore prevented that heating pipe, which can not radiate, occurs quality problem.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art, Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical Novel protection scope.

Claims (10)

  1. The formula electric heater unit 1. a kind of diamond shape is arranged, it is characterised in that: it includes firm banking, is arranged on the fixed base The U-shaped heating tube group of several rows, include several U-shaped heating tubes being arranged according to same angle, institute in the U-shaped heating tube group State be formed in U-shaped heating tube group one be made of the U-shaped groove of the U-shaped heating tubes all in the group it is first-class all Road is formed with the second circulation passage between the adjacent two rows U-shaped heating tube group.
  2. The formula electric heater unit 2. diamond shape as described in claim 1 is arranged, it is characterised in that: first circulation passage with it is described Second circulation passage is arranged in parallel.
  3. The formula electric heater unit 3. diamond shape as described in claim 1 is arranged, it is characterised in that: the adjacent two rows U-shaped heating tube Group is arranged in parallel.
  4. The formula electric heater unit 4. diamond shape as described in claim 1 is arranged, it is characterised in that: the adjacent two rows U-shaped heating tube Group axial symmetry setting.
  5. The formula electric heater unit 5. diamond shape as described in claim 1 is arranged, it is characterised in that: wear one end of the U-shaped heating tube It crosses the firm banking and the end is provided with connecting terminal.
  6. The formula electric heater unit 6. diamond shape as claimed in claim 5 is arranged, it is characterised in that: the firm banking is close to terminals The side of son is provided with the heat-insulated list that heat dissipation is thermally shielded to one section of part that the U-shaped heating tube stretches out the firm banking Member.
  7. The formula electric heater unit 7. diamond shape as claimed in claim 6 is arranged, it is characterised in that: it further include cartridge heater, the fixation The upper end of the cartridge heater is arranged in pedestal.
  8. The formula electric heater unit 8. diamond shape as claimed in claim 6 is arranged, it is characterised in that: the insulating unit is by the U The thermal insulation board that type heating tube is wrapped close to one end outer surface of the connecting terminal.
  9. The formula electric heater unit 9. diamond shape as claimed in claim 7 is arranged, it is characterised in that: the firm banking includes being welded on The installation lower flange of the cartridge heater upper end, the installation upper flange being sealedly and fixedly connected with the installation lower flange.
  10. The formula electric heater unit 10. diamond shape as claimed in claim 9 is arranged, it is characterised in that: the insulating unit includes one end Be welded on the installation upper flange and interlayer set that is set in the U-shaped heating tube, the interlayer set with it is described U-shaped plus Heat pipe outer surface is formed with an accommodating space being connected to the cartridge heater inside.
CN201821899178.4U 2018-11-19 2018-11-19 A kind of diamond shape arrangement formula electric heater unit Active CN209545913U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821899178.4U CN209545913U (en) 2018-11-19 2018-11-19 A kind of diamond shape arrangement formula electric heater unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821899178.4U CN209545913U (en) 2018-11-19 2018-11-19 A kind of diamond shape arrangement formula electric heater unit

Publications (1)

Publication Number Publication Date
CN209545913U true CN209545913U (en) 2019-10-25

Family

ID=68261994

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821899178.4U Active CN209545913U (en) 2018-11-19 2018-11-19 A kind of diamond shape arrangement formula electric heater unit

Country Status (1)

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CN (1) CN209545913U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109413779A (en) * 2018-11-19 2019-03-01 苏州奥德机械有限公司 A kind of diamond shape arrangement formula electric heater unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109413779A (en) * 2018-11-19 2019-03-01 苏州奥德机械有限公司 A kind of diamond shape arrangement formula electric heater unit

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GR01 Patent grant
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: Room 3 and 4, 228 Wulian Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province

Patentee after: Suzhou Aode high end equipment Co.,Ltd.

Address before: Room 3 and 4, 228 Wulian Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province

Patentee before: SUZHOU AODE MACHINERY Co.,Ltd.

CP01 Change in the name or title of a patent holder