CN209533793U - A kind of concrete intelligent blender - Google Patents
A kind of concrete intelligent blender Download PDFInfo
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- CN209533793U CN209533793U CN201821487174.5U CN201821487174U CN209533793U CN 209533793 U CN209533793 U CN 209533793U CN 201821487174 U CN201821487174 U CN 201821487174U CN 209533793 U CN209533793 U CN 209533793U
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- mixing chamber
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Abstract
The utility model discloses a kind of concrete intelligent blenders, including mixing chamber, raw material cabin and conveying mechanism for raw material to be delivered to mixing chamber from raw material cabin, it is equipped with rabbling mechanism in mixing chamber, further includes rheological measurement instrument for measuring the weight detector of raw material, particle size analyzer and moisture teller, being detected to mixed concrete and the control system being electrically connected with each detector.The concrete intelligent blender of the above structure realizes self-feeding by conveying mechanism, the parameter fed back by control system according to each detecting instrument is calculated and is handled to the proportion and stirring condition of concrete, to realize that the automatic material taking in concrete whipping process, material quality real-time monitoring, agitating mode and time intelligence control and concrete quality judge automatically, and then realize that entire whipping process refines, is scientific and unmanned.
Description
Technical field
The utility model relates to mechanical engineering field more particularly to a kind of concrete intelligent blenders.
Background technique
In recent years, manpower is greatly saved because of mechanical progress and development in the stirring technique of concrete, together
When also improve efficiency.However up to the present in quality of materials real-time judge, materials control and mixing effect evaluation still
The experience of worker is so depended on, and can not accomplish precisely differentiation, accurate control and Scientific Assessment.
Due to advancing by leaps and bounds for material science and technology, existing concrete stirring technique, which seems, is increasingly not suitable with each side
The requirement in face, as the various materials haveing excellent performance are continually developed, along with completely new concrete proportioning design by stirring skill
Art restrains and can not embody its excellent properties and industrial value in practical application.By taking cement as an example, it is related in terms of raw material
All multi-parameters such as kind, grade, chemical component, mineralogical composition, loss on ignition and curing temperature, humidity, pressure in construction technology
The factors such as whether power and covering, cause concrete mixing quality to be increasingly difficult to control, in addition to this, raw material and various
The type of additive is increasing, and concrete quality parameter is caused to increase.
On the other hand, the development of building material industry also proposed requirements at the higher level to the performance of concrete, such as require to produce
Ultra-high performance concrete, normal concrete high performance, cement base very-high performance composite material etc. have whipping process larger
The requirement of difficulty, and existing stirring technique is reviewed, though also emphasizing information-based, automation, remain at all
Simply using upper, substantive paces are not stepped for the fining in whipping process, information control.
Utility model content
A kind of in order to overcome the deficiencies of the prior art, the utility model provides concrete intelligent blender.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of concrete intelligent blender, comprising: rack；Mixing chamber is arranged on the rack, the appearance with opening upwards
Chamber, the cavity inner rotation are provided with a rabbling mechanism；Deflection mechanism is arranged on the rack, for driving mixing chamber up time
Needle or counterclockwise deflection；Raw material cabin is arranged on the rack, positioned at the side of mixing chamber, raw material cabin include for successively load sand,
Cement, stone, flyash and water the first feed bin, the second feed bin, third feed bin, the 4th feed bin and the 5th feed bin；Conveying mechanism,
Connection raw material cabin and mixing chamber between, for by the feedstock transportation in raw material cabin into mixing chamber；Weight detector, setting exist
The bottom of raw material cabin and mixing chamber, for detecting the weight change of raw material；Particle size analyzer is set in rack and is located at mixing chamber
Overthe openings are able to enter the particle diameter distribution that stone is detected in mixing chamber；Moisture teller is set in rack and is located at original
Above feed bin, it is able to enter in mixing chamber to detect the sand in mixing chamber, cement, stone and the water content of flyash；Rheological characteristic
Measuring instrument is set in rack and is located above raw material cabin, is able to enter the stream that the concrete after stirring is detected in mixing chamber
Denaturation；Control system, respectively with weight detector, particle size analyzer, moisture teller, rheological measurement instrument, conveying mechanism, blender
Structure and deflection mechanism are electrically connected, and control the movement of conveying mechanism, rabbling mechanism and deflection mechanism.
The rabbling mechanism includes running through cavity along the length direction of mixing chamber and being rotatably arranged in mixing chamber to turn
Moving axis, multiple stirring blades are arranged at intervals on the length direction of the rotation axis, and the rotation axis is connected with its rotation of driving
Rotary driver.
The conveying mechanism includes the main pipeline being connected with mixing chamber, and the pump housing, first material are provided on main pipeline
Storehouse, the second feed bin, third feed bin, the 4th feed bin, on the 5th feed bin all configured with the branch pipe(tube) being connected with main pipeline, Ge Gezhi
A valve is provided on pipeline.
The side of the main pipeline is provided with a material frame, and the inside of material frame is arranged side by side, and there are five drawer space, institutes
The first feed bin, the second feed bin, third feed bin, the 4th feed bin and the 5th feed bin is stated to respectively correspond a drawer space and slidably set
It is placed in corresponding drawer space.
The rheological measurement instrument is rotational rheometer.
The mixing chamber is arranged at intervals with multiple rotational rheometers, all rotational rheometers along its depth direction from bottom to top
It is all electrically connected with control system to detect the homogenieity of mixed concrete.
The moisture teller is infrared moisture meter.
The beneficial effects of the utility model are: the concrete intelligent blender of the above structure is in the side of mixing chamber by defeated
It send mechanism to be connected with raw material cabin, and configures weight detector, particle size analyzer and the moisture teller detected to raw material and right
The rheological measurement instrument that mixed concrete is detected, the parameter that control system is fed back according to each detecting instrument is to coagulation
The proportion and stirring condition of soil are calculated, to realize that the automatic material taking in concrete whipping process, material quality are supervised in real time
Survey, agitating mode and time intelligence control and concrete quality judge automatically, and then realize entire whipping process fining, science
Change and unmanned.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples:
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the vertical view of Fig. 1 embodiment；
Fig. 3 is the structural schematic diagram of the side of Fig. 1 embodiment；
Fig. 4 is the A-A cross-sectional view of Fig. 3；
Fig. 5 is the structural schematic diagram that the mixing chamber, conveying mechanism and raw material cabin of the utility model combine.
Specific embodiment
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments, however, it is desirable to say
Bright, the explanation to following implementation is schematically, not constitute the specific restriction to the utility model.
Referring to figs. 1 to Fig. 5, a kind of concrete intelligent blender, comprising: rack 1；Mixing chamber 2 is arranged in rack 1, tool
There is the cavity of opening upwards, the cavity inner rotation is provided with a rabbling mechanism 30；Deflection mechanism is arranged in rack 1, uses
It is deflected clockwise or counterclockwise in driving mixing chamber 2, the flexible gas that deflection mechanism can be articulated for extension end with mixing chamber 2
Cylinder；Raw material cabin 4 is arranged in rack 1, and positioned at the side of mixing chamber 2, raw material cabin 4 includes for successively loading sand, cement, stone
The first feed bin 41, the second feed bin 42, third feed bin 43, the 4th feed bin 44 and the 5th feed bin 45 of head, flyash and water；Conveyer
Structure 50, connection raw material cabin 4 and mixing chamber 2 between, for by the feedstock transportation in raw material cabin 4 into mixing chamber 2；Weight detecting
The bottom of raw material cabin 4 and mixing chamber 2 is arranged in instrument 61, for detecting the weight change of raw material；Particle size analyzer 62 is set to rack 1
The overthe openings for going up and being located at mixing chamber 2 are able to enter the particle diameter distribution that stone is detected in mixing chamber 2, in the present embodiment,
For particle size analyzer 62 using particle image analyzer, particle image analyzer is the existing skill that those skilled in the art can be known
Art does not repeat again；Moisture teller 63 is set in rack 1 and is located at 4 top of raw material cabin, is able to enter in mixing chamber 2
To detect the water content of the sand in mixing chamber 2, cement, stone and flyash；Rheological measurement instrument 64 is set in rack 1 simultaneously
Above raw material cabin 4, it is able to enter the rheological characteristic that the concrete after stirring is detected in mixing chamber 2；Control system, respectively with
Weight detector 61, particle size analyzer 62, moisture teller 63, rheological measurement instrument 64, conveying mechanism 50, rabbling mechanism 30 and deflection
Mechanism is electrically connected, and controls the movement of conveying mechanism 50, rabbling mechanism 30 and deflection mechanism, and control system is electrically connected with behaviour
Make panel 9.The concrete intelligent blender of the above structure is connected with raw material cabin 4 by conveying mechanism 50 in the side of mixing chamber 2,
And configure weight detector 61, particle size analyzer 62 and the moisture teller 63 detected to raw material and to mixed concrete
The rheological measurement instrument 64 detected, the parameter that control system is fed back according to each detecting instrument is to the proportion of concrete and stirs
The condition of mixing is calculated, thus realize the automatic material taking in concrete whipping process, material quality real-time monitoring, agitating mode with
Time intelligence control and concrete quality judge automatically, and then realize that entire whipping process refines, is scientific and unmanned.
In the present embodiment, the rabbling mechanism 30 includes along the length direction of mixing chamber 2 is through cavity and rotation is set
The rotation axis 31 in mixing chamber 2 is set, multiple stirring blades 32 are arranged at intervals on the length direction of the rotation axis 31, it is described
Rotation axis 31 is connected with the rotary driver 33 of its rotation of driving.Herein, rotary driver 33 is a motor and reduction gearbox phase
In conjunction with entirety, in other embodiments, rotary driver 33 can also be replaced by the drive that rotary cylinder etc. rotates
Dynamic device.The above is only a kind of embodiments of rabbling mechanism 30, and in other embodiments, rabbling mechanism 30 can also be replaced by
The propeller being rotatably arranged in mixing chamber 2.
As preferred embodiments of the present invention, referring to Fig. 5, the conveying mechanism 50 includes being connected with mixing chamber 2
Logical main pipeline 51 is provided with the pump housing 52, first feed bin 41, the second feed bin 42, third feed bin the 43, the 4th on main pipeline 51
It is all configured with the branch pipe(tube) 7 being connected with main pipeline on feed bin 44, the 5th feed bin 45, is provided with a valve on each branch pipe(tube) 7
8.The pump housing 52 works so that generating negative pressure in main pipeline 51, and the valve 8 that control system controls corresponding feed bin is opened, and can be realized
The function of self-feeding, weight detector 61 include two weights of the bottom for being separately positioned on raw material cabin 4 and the bottom of mixing chamber 2
Quantity sensor, two weight sensors are connected with the processing module above raw material cabin 4, can detect raw material in self-feeding
Conveying capacity, in time close corresponding valve.
Preferably, the side of the main pipeline 51 is provided with a material frame, and the inside of material frame is arranged side by side, and there are five take out
Drawer space, first feed bin 41, the second feed bin 42, third feed bin 43, the 4th feed bin 44 and the 5th feed bin 45 respectively correspond one
A drawer space is simultaneously slidably set in corresponding drawer space, when use is over a certain raw material, can be filled by replacement
The feed bin of the raw material is replaced, very easy.
In the present embodiment, the rheological measurement instrument 64 is rotational rheometer.Preferably, the mixing chamber 2 is along its depth
Degree direction is arranged at intervals with multiple rotational rheometers from bottom to top, and all rotational rheometers are all electrically connected with control system to examine
The homogenieity of mixed concrete is surveyed, to obtain more accurate rheological data.
Wherein, the moisture teller 63 is infrared moisture meter 63, which has energy
Enough protrude into the infrared probe in mixing chamber 2, decaying that when microwave transmission medium that infrared probe issues generates, phase change are main
It is determined by the dielectric constant of medium, dielectric loss angle tangent, usual situation, the dielectric constant and loss angle tangent of water-bearing media
The size of value is mainly determined by its moisture content.As a result, it can be seen that the moisture content of raw material.
The concrete of the utility model can only rabbling mechanism 30 the course of work it is as follows: firstly, sand, cement, stone will be equipped with
Head, flyash, the first feed bin 41 of water, the second feed bin 42, third feed bin 43, the 4th feed bin 44 and the 5th feed bin 45 slide respectively
It being mounted in raw material cabin 4, then opens the valve of third feed bin 43, pump housing work delivers into stone in mixing chamber 2,
During this, the weight of material of 61 pairs of weight detector conveyings are measured, and then deflection mechanism is by the opening direction of mixing chamber 2
The side of particle size analyzer 62 deflects, and particle size analyzer 62 protrudes into mixing chamber 2 to the particle diameter distribution detection of stone and by data feedback to control
System processed, subsequent deflection mechanism driving mixing chamber 2 reset, and then sand, cement and flyash are delivered to mixing chamber 2 by the pump housing respectively
In, after charging, mixing chamber 2 is deflected towards the side of moisture teller 63, and moisture teller 63 measures stone, sand, cement
Control system is fed data back to the water content in fine coal, and calculates the amount for needing the water being added by control system, then
It adds water in mixing chamber 2, is stirred, after Beater operator is completed, using rheological measurement instrument 64 to mixed coagulation
The rheological characteristic of soil measures, if met the requirements, lateral deviation rotation mechanism is directed away from the side deflection of raw material cabin 4, pours out coagulation
Soil, if it does not meet the requirements, control system provide amendment or Adjusted Option according to the rheological data of measurement, continue to stir to mixed
Solidifying soil quality is qualified.
The preferred embodiments of the present invention have been specifically described above, certainly, the utility model can also using with
The different form of above embodiment, those skilled in the art are made without departing from the spirit of the present invention
Equivalent transformation or corresponding modification, all should belong in the protection scope of the utility model.
Claims (7)
1. a kind of concrete intelligent blender characterized by comprising
Rack；
Mixing chamber is arranged on the rack, and the cavity with opening upwards, the cavity inner rotation is provided with a rabbling mechanism；
Deflection mechanism is arranged on the rack, for driving mixing chamber to deflect clockwise or counterclockwise；
Raw material cabin is arranged on the rack, positioned at the side of mixing chamber, raw material cabin include for successively load sand, cement, stone,
First feed bin of flyash and water, the second feed bin, third feed bin, the 4th feed bin and the 5th feed bin；
Conveying mechanism, connection raw material cabin and mixing chamber between, for by the feedstock transportation in raw material cabin into mixing chamber；
The bottom of raw material cabin and mixing chamber is arranged in weight detector, for detecting the weight change of raw material；
Particle size analyzer is set in rack and is located at the overthe openings of mixing chamber, is able to enter the grain for detecting stone in mixing chamber
Diameter distribution；
Moisture teller is set in rack and is located above raw material cabin, is able to enter in mixing chamber to detect in mixing chamber
The water content of sand, cement, stone and flyash；
Rheological measurement instrument is set in rack and is located above raw material cabin, after being able to enter in mixing chamber to detect stirring
The rheological characteristic of concrete；
Control system, respectively with weight detector, particle size analyzer, moisture teller, rheological measurement instrument, conveying mechanism, blender
Structure and deflection mechanism are electrically connected, and control the movement of conveying mechanism, rabbling mechanism and deflection mechanism.
2. a kind of concrete intelligent blender as described in claim 1, it is characterised in that:
The rabbling mechanism includes running through cavity along the length direction of mixing chamber and being rotatably arranged on the rotation axis in mixing chamber,
Multiple stirring blades are arranged at intervals on the length direction of the rotation axis, the rotation axis is connected with the rotation of its rotation of driving
Driver.
3. a kind of concrete intelligent blender as described in claim 1, it is characterised in that:
The conveying mechanism includes the main pipeline being connected with mixing chamber, and the pump housing, first feed bin, are provided on main pipeline
Two feed bins, third feed bin, the 4th feed bin, on the 5th feed bin all configured with the branch pipe(tube) being connected with main pipeline, each branch pipe(tube)
On be provided with a valve.
4. a kind of concrete intelligent blender as claimed in claim 3, it is characterised in that:
The side of the main pipeline is provided with a material frame, and the inside of material frame is arranged side by side there are five drawer space, and described the
One feed bin, the second feed bin, third feed bin, the 4th feed bin and the 5th feed bin respectively correspond a drawer space and are slidably set to
In corresponding drawer space.
5. a kind of concrete intelligent blender as described in claim 1, it is characterised in that:
The rheological measurement instrument is rotational rheometer.
6. a kind of concrete intelligent blender as claimed in claim 5, it is characterised in that:
The mixing chamber is arranged at intervals with multiple rotational rheometers along its depth direction from bottom to top, all rotational rheometers all with
Control system is electrically connected to detect the homogenieity of mixed concrete.
7. a kind of concrete intelligent blender as described in claim 1, it is characterised in that:
The moisture teller is infrared moisture meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821487174.5U CN209533793U (en) | 2018-09-11 | 2018-09-11 | A kind of concrete intelligent blender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821487174.5U CN209533793U (en) | 2018-09-11 | 2018-09-11 | A kind of concrete intelligent blender |
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| Publication Number | Publication Date |
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| CN209533793U true CN209533793U (en) | 2019-10-25 |
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ID=68245109
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821487174.5U Active CN209533793U (en) | 2018-09-11 | 2018-09-11 | A kind of concrete intelligent blender |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111766180A (en) * | 2020-06-18 | 2020-10-13 | 上海建工集团股份有限公司 | High-performance concrete water content real-time measuring device and measuring method |
| CN111828046A (en) * | 2020-07-23 | 2020-10-27 | 中国铁建重工集团股份有限公司 | Concrete spraying system and control method thereof |
| CN115477525A (en) * | 2021-11-30 | 2022-12-16 | 王志永 | Intelligent production facility of nanometer cement |
-
2018
- 2018-09-11 CN CN201821487174.5U patent/CN209533793U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111766180A (en) * | 2020-06-18 | 2020-10-13 | 上海建工集团股份有限公司 | High-performance concrete water content real-time measuring device and measuring method |
| CN111828046A (en) * | 2020-07-23 | 2020-10-27 | 中国铁建重工集团股份有限公司 | Concrete spraying system and control method thereof |
| CN111828046B (en) * | 2020-07-23 | 2022-08-26 | 中国铁建重工集团股份有限公司 | Concrete spraying system and control method thereof |
| CN115477525A (en) * | 2021-11-30 | 2022-12-16 | 王志永 | Intelligent production facility of nanometer cement |
| CN115477525B (en) * | 2021-11-30 | 2023-09-22 | 东营美园新材料科技有限公司 | Intelligent production equipment for nano cement |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191231 Address after: 529400 No. 3, Micang Huangwu Village (Gongye 2nd Road), Enping City, Jiangmen City, Guangdong Province Patentee after: Guangdong xinrongrong Power Technology Co., Ltd Address before: 528400 No. 6 Xiang Xing Road, Torch Development Zone, Guangdong, Zhongshan Co-patentee before: Zhongshan lingwan new Mstar Technology Ltd Patentee before: Zhongshan Advanced Engineering and Technology Research Institute, Wuhan University of Technology |
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| TR01 | Transfer of patent right |