CN209532566U - An Adjustable Ship Pipeline Welding Clamp - Google Patents
An Adjustable Ship Pipeline Welding Clamp Download PDFInfo
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- CN209532566U CN209532566U CN201822017495.5U CN201822017495U CN209532566U CN 209532566 U CN209532566 U CN 209532566U CN 201822017495 U CN201822017495 U CN 201822017495U CN 209532566 U CN209532566 U CN 209532566U
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Abstract
本实用新型公开了一种可调节的船舶管道焊接夹具,包括底板和U形固定板,所述底板的上部中心固定安装有液压伸缩杆,所述U形固定板的下部通过调节机构安装在液压伸缩杆的顶部,所述球形连接块通过锁紧机构安装在球形凹槽内,所述第二螺孔内均设置有调节螺杆,所述U形固定板内侧安装有弹性夹板,所述弹性夹板的两端均安装有连接板,两根所述调节螺杆的一端均贯穿滑槽分别与两块连接板的一侧活动连接,所述弹性夹板的内侧开设有安装槽,所述安装槽内等距离安装有滚轮,本实用新型结构简单,方便使用便于调节,能够适用不同直径的管道焊接使用,而且便于旋转,保证焊接质量。
The utility model discloses an adjustable ship pipeline welding fixture, which comprises a bottom plate and a U-shaped fixed plate, a hydraulic expansion rod is fixedly installed in the center of the upper part of the bottom plate, and the lower part of the U-shaped fixed plate is installed on a hydraulic The top of the telescopic rod, the spherical connection block is installed in the spherical groove through the locking mechanism, the adjusting screw is arranged in the second screw hole, the elastic splint is installed on the inner side of the U-shaped fixed plate, and the elastic splint There are connecting plates installed at both ends of the two adjusting screws, and one end of the two adjusting screws runs through the chute and is respectively connected with one side of the two connecting plates. The distance is equipped with rollers. The utility model is simple in structure, easy to use and easy to adjust, and can be used for welding pipes with different diameters, and is easy to rotate to ensure the welding quality.
Description
技术领域technical field
本发明涉及船舶管道焊接设备技术领域,更具体地说,涉及一种可调节的船舶管道焊接夹具。The invention relates to the technical field of ship pipeline welding equipment, and more specifically relates to an adjustable ship pipeline welding fixture.
背景技术Background technique
众所周知,在一般船厂,船舶制造过程中往往需要对各类直径管道进行环缝焊接,而焊接时一般均需要夹具将管道固定,现有的管道焊接夹具:(1)只能够将管道固定,管道滚动困难焊接难度大,焊接质量无法保证;(2)由于船舶的管道较多,而且直径不同,一种管道焊接夹具只能够使用一种型号的管道使用,不能同时满足对船舶制造所需管道的焊接;(3)焊接夹具转动不规矩,常常会造成两个管道在转动焊接过程中出现同心度偏差,从而造成焊接质量不过关的情况。As we all know, in general shipyards, pipes of various diameters often need to be girth welded during the shipbuilding process, and clamps are generally required to fix the pipes during welding. The existing pipe welding fixtures: (1) can only fix the pipes, and the pipes Rolling is difficult and welding is difficult, and the welding quality cannot be guaranteed; (2) Due to the large number of pipes in ships and different diameters, one pipe welding fixture can only be used for one type of pipe, which cannot meet the requirements of the pipes required for shipbuilding at the same time. Welding; (3) The irregular rotation of the welding fixture often causes concentricity deviation of the two pipes during the rotation welding process, resulting in poor welding quality.
发明内容Contents of the invention
为了解决上述现有技术问题,本发明提供了一种可调节的船舶管道焊接夹具,能够便于管道滚动,提高焊接质量。In order to solve the above problems in the prior art, the present invention provides an adjustable ship pipe welding fixture, which can facilitate the rolling of the pipe and improve the welding quality.
本发明采用以下的技术方案:The present invention adopts following technical scheme:
一种可调节的船舶管道焊接夹具,包括底板和U形固定板,所述底板的上部中心固定安装有液压伸缩杆,所述U形固定板的下部通过调节机构安装在液压伸缩杆的顶部,所述调节机构包括固定安装在U形固定板下部的安装块和安装在液压伸缩杆顶部的球形连接块,所述安装块的底部开设有球形凹槽,所述球形连接块通过锁紧机构安装在球形凹槽内,所述U形固定板的两端均固定安装有安装板,所述安装板上均开设有第二螺孔,所述第二螺孔内均设置有调节螺杆,所述U形固定板内侧安装有弹性夹板,所述弹性夹板的两端均安装有连接板,两根所述调节螺杆的一端均贯穿滑槽分别与两块连接板的一侧活动连接,所述弹性夹板的内侧开设有安装槽,所述安装槽内等距离安装有滚轮。An adjustable welding fixture for ship pipelines, comprising a bottom plate and a U-shaped fixed plate, a hydraulic telescopic rod is fixedly installed in the center of the upper part of the bottom plate, and the lower part of the U-shaped fixed plate is installed on the top of the hydraulic telescopic rod through an adjustment mechanism, The adjustment mechanism includes a mounting block fixedly installed on the lower part of the U-shaped fixed plate and a spherical connecting block installed on the top of the hydraulic telescopic rod. The bottom of the mounting block is provided with a spherical groove, and the spherical connecting block is installed through a locking mechanism. In the spherical groove, both ends of the U-shaped fixing plate are fixedly installed with mounting plates, and second screw holes are opened on the mounting plates, and adjusting screws are arranged in the second screw holes. The inner side of the U-shaped fixed plate is equipped with elastic splints, and connecting plates are installed at both ends of the elastic splints, and one end of the two adjusting screws runs through the chute and is respectively movably connected with one side of the two connecting plates. The inner side of the splint is provided with installation grooves, and rollers are installed equidistantly in the installation grooves.
优选的,所述锁紧机构包括两个对称开设在安装块侧壁上的第一螺孔,所述第一螺孔内均设置有锁紧螺杆,所述锁紧螺杆的一端均与球形连接块的外壁连接。Preferably, the locking mechanism includes two first screw holes symmetrically opened on the side wall of the mounting block, each of the first screw holes is provided with a locking screw, and one end of the locking screw is connected to the spherical The outer wall of the block is connected.
优选的,两块所述连接板上均开设有滑槽,两根所述调节螺杆的一端均固定安装有滑块,两个所述滑块分别活动设置在两个滑槽内。Preferably, slide grooves are provided on the two connecting plates, sliders are fixedly installed at one end of the two adjusting screws, and the two sliders are respectively movably arranged in the two slide grooves.
优选的,所述弹性夹板的底部通过连接柱与U形固定板的内侧底部固定连接。Preferably, the bottom of the elastic splint is fixedly connected to the inner bottom of the U-shaped fixing plate through a connecting column.
优选的,所述滚轮上均设置有转轴,所述安装槽的内壁两侧均开设有固定孔,所述转轴的两端分别与固定孔固定连接。Preferably, the rollers are provided with rotating shafts, and both sides of the inner wall of the installation groove are provided with fixing holes, and the two ends of the rotating shafts are respectively fixedly connected to the fixing holes.
优选的,所述液压伸缩杆的顶部中心固定安装有固定螺杆,所述球形连接块的底部开设有第三螺孔,所述固定螺杆的上部设置在第三螺孔内。Preferably, a fixing screw is fixedly installed at the center of the top of the hydraulic telescopic rod, a third screw hole is opened at the bottom of the spherical connection block, and the upper part of the fixing screw is arranged in the third screw hole.
本发明的有益效果:Beneficial effects of the present invention:
通过在U形固定板内的两端均设置安装板,在安装板上设置调节螺杆,在U形固定板内安装弹性夹板,在弹性夹板的两端均设置连接板,将连接板与调节螺杆活动连接,方便调节弹性夹板夹持管道的直径,适用性强,便于使用,通过在弹性夹板的内侧开设安装槽,在安装槽内安装滚轮,方便焊接时管道旋转,保证焊接质量,通过在液压伸缩杆的上部安装球形连接块,在U形固定板的下部设置安装块,将球形连接块与安装块活动连接,方便调节管道的焊接角度,便于使用,通过液压伸缩杆将底板与U形固定板连接,方便调节管道的焊接高度,本发明结构简单,方便使用便于调节,能够适用不同直径的管道焊接使用,而且便于旋转,保证焊接质量。Installing plates are arranged at both ends of the U-shaped fixing plate, adjusting screw rods are arranged on the installing plate, elastic splints are installed in the U-shaped fixing plate, connecting plates are arranged at both ends of the elastic splint, and the connecting plate and the adjusting screw Flexible connection, easy to adjust the diameter of the pipe clamped by the elastic splint, strong applicability, easy to use, by opening a mounting groove on the inner side of the elastic splint, and installing rollers in the mounting groove, it is convenient for the pipe to rotate during welding and ensure the welding quality. The upper part of the telescopic rod is installed with a spherical connecting block, and the lower part of the U-shaped fixing plate is provided with a mounting block. The spherical connecting block is flexibly connected with the mounting block, which is convenient for adjusting the welding angle of the pipeline and is easy to use. The plate connection facilitates the adjustment of the welding height of the pipeline. The invention is simple in structure, convenient to use and easy to adjust, applicable to the welding of pipelines with different diameters, and convenient to rotate to ensure the welding quality.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1的A处的局部放大示意图;Fig. 2 is a partial enlarged schematic diagram of A place in Fig. 1;
图3是本发明的弹性夹板与滚轮的连接结构示意图。Fig. 3 is a schematic diagram of the connecting structure of the elastic splint and the roller of the present invention.
图中:1、底板,2、液压伸缩杆,3、球形连接块,4、锁紧螺杆,5、球形凹槽,6、U形固定板,7、安装板,8、调节螺杆,9、滚轮,10、弹性夹板,11、连接柱,12、安装块,13、第一螺孔,14、连接板,15、第二螺孔,16、转轴,17、安装槽,18、滑块,19、滑槽,20、固定孔。In the figure: 1. Base plate, 2. Hydraulic telescopic rod, 3. Spherical connecting block, 4. Locking screw, 5. Spherical groove, 6. U-shaped fixing plate, 7. Mounting plate, 8. Adjusting screw, 9. Roller, 10, elastic splint, 11, connecting column, 12, mounting block, 13, first screw hole, 14, connecting plate, 15, second screw hole, 16, rotating shaft, 17, mounting groove, 18, slider, 19, chute, 20, fixing hole.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行说明。The present invention will be described below in conjunction with the accompanying drawings and specific embodiments.
参照图1至3所示的一种可调节的船舶管道焊接夹具,包括底板1和U形固定板6,底板1的上部中心固定安装有液压伸缩杆2,U形固定板6的下部通过调节机构安装在液压伸缩杆2的顶部,调节机构包括固定安装在U形固定板6下部的安装块12和安装在液压伸缩杆2顶部的球形连接块3,液压伸缩杆2的顶部中心固定安装有固定螺杆,球形连接块3的底部开设有第三螺孔,固定螺杆的上部设置在第三螺孔内,方便拆卸,便于运输。Referring to an adjustable ship pipeline welding fixture shown in Figures 1 to 3, it includes a bottom plate 1 and a U-shaped fixed plate 6. The upper center of the bottom plate 1 is fixed with a hydraulic telescopic rod 2, and the lower part of the U-shaped fixed plate 6 is adjusted. The mechanism is installed on the top of the hydraulic telescopic rod 2, and the adjustment mechanism includes a mounting block 12 fixedly installed on the bottom of the U-shaped fixed plate 6 and a spherical connection block 3 installed on the top of the hydraulic telescopic rod 2. The top center of the hydraulic telescopic rod 2 is fixedly installed with For the fixed screw, the bottom of the spherical connection block 3 is provided with a third screw hole, and the top of the fixed screw is arranged in the third screw hole, which is convenient for disassembly and transportation.
安装块12的底部开设有球形凹槽5,球形连接块3通过锁紧机构安装在球形凹槽5内,锁紧机构包括两个对称开设在安装块12侧壁上的第一螺孔13,第一螺孔13内均设置有锁紧螺杆4,锁紧螺杆4的一端均与球形连接块3的外壁连接,方便调节U形固定板6的方向,实用性强。The bottom of the mounting block 12 is provided with a spherical groove 5, and the spherical connecting block 3 is installed in the spherical groove 5 through a locking mechanism. The locking mechanism includes two first screw holes 13 symmetrically provided on the side wall of the mounting block 12, Locking screws 4 are arranged in the first screw holes 13, and one end of the locking screws 4 is connected with the outer wall of the spherical connection block 3, so as to facilitate the adjustment of the direction of the U-shaped fixing plate 6 and is practical.
U形固定板6的两端均固定安装有安装板7,安装板7上均开设有第二螺孔15,第二螺孔15内均设置有调节螺杆8,U形固定板6内侧安装有弹性夹板10,弹性夹板10的两端均安装有连接板14,两块连接板14上均开设有滑槽19,两根调节螺杆8的一端均贯穿滑槽19分别与两块连接板14的一侧活动连接,两根调节螺杆8的一端均固定安装有滑块18,两个滑块18分别活动设置在两个滑槽19内,方便调节弹性夹板10两端的距离,能够固定不同直径的管道使用,适用性强,弹性夹板10的底部通过连接柱11与U形固定板6的内侧底部固定连接,方便使用,稳定性强,弹性夹板10的内侧开设有安装槽17,安装槽17内等距离安装有滚轮9,滚轮9上均设置有转轴16,安装槽17的内壁两侧均开设有固定孔20,转轴16的两端分别与固定孔20固定连接,便于管道旋转,方便焊接。The two ends of U-shaped fixed plate 6 are all fixedly installed with mounting plate 7, are all provided with second screw hole 15 on the mounting plate 7, are all provided with adjusting screw rod 8 in the second screw hole 15, and U-shaped fixed plate 6 inboards are installed with Elastic splint 10, the two ends of elastic splint 10 are all equipped with connecting plate 14, all offer chute 19 on two connecting plates 14, one end of two adjusting screw rods 8 all runs through chute 19 and connects with two connecting plates 14 respectively. One side is movably connected, and one end of the two adjusting screw rods 8 is fixedly equipped with a slider 18, and the two sliders 18 are respectively movably arranged in two chute 19, which is convenient for adjusting the distance between the two ends of the elastic splint 10, and can fix different diameters. The use of pipelines has strong applicability. The bottom of the elastic splint 10 is fixedly connected with the inner bottom of the U-shaped fixed plate 6 through the connecting column 11, which is convenient to use and has strong stability. Rollers 9 are installed equidistantly, and rotating shafts 16 are arranged on the rollers 9. Fixing holes 20 are provided on both sides of the inner wall of the mounting groove 17. The two ends of the rotating shafts 16 are fixedly connected with the fixing holes 20 respectively, which is convenient for pipeline rotation and welding.
工作原理:本发明使用时,先将带有液压伸缩杆2的底板1放置在焊接区,然后将U形固定板6下部的安装块12与液压伸缩杆2上部的球形连接块3连接,然后将需要焊接的管道放置在弹性夹板10上,并将管道与弹性夹板10内的滚轮9连接,然后同时拧紧两块安装板7上的调节螺杆8,调节螺杆8推动两个连接板14向U形固定板6内收缩,同时连接板14带动弹性夹板10收缩将管道固定,然后转动安装块12与液压伸缩杆2之间的角度,改变U形固定板6上弹性夹板10内的管道的角度,角度调节完毕后,利用锁紧螺杆4将球形连接块3固定在安装块12上的球形凹槽5内,最后通过球形凹槽5调节液压伸缩杆2的高度,调节管道的焊接高度。本发明方便使用,适用性强。Working principle: when the present invention is used, the bottom plate 1 with the hydraulic telescopic rod 2 is first placed in the welding area, and then the mounting block 12 at the lower part of the U-shaped fixing plate 6 is connected with the spherical connection block 3 at the upper part of the hydraulic telescopic rod 2, and then Place the pipeline to be welded on the elastic splint 10, and connect the pipeline with the roller 9 in the elastic splint 10, then tighten the adjusting screw 8 on the two mounting plates 7 at the same time, and the adjusting screw 8 pushes the two connecting plates 14 to U The U-shaped fixed plate 6 shrinks, and the connecting plate 14 drives the elastic splint 10 to shrink to fix the pipeline, and then rotate the angle between the installation block 12 and the hydraulic expansion rod 2 to change the angle of the pipeline in the elastic splint 10 on the U-shaped fixed plate 6 , after the angle is adjusted, utilize the locking screw rod 4 to fix the spherical connection block 3 in the spherical groove 5 on the mounting block 12, and finally adjust the height of the hydraulic telescopic rod 2 through the spherical groove 5 to adjust the welding height of the pipeline. The invention is convenient to use and has strong applicability.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822017495.5U CN209532566U (en) | 2018-11-28 | 2018-11-28 | An Adjustable Ship Pipeline Welding Clamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822017495.5U CN209532566U (en) | 2018-11-28 | 2018-11-28 | An Adjustable Ship Pipeline Welding Clamp |
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| CN209532566U true CN209532566U (en) | 2019-10-25 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111482868A (en) * | 2020-04-28 | 2020-08-04 | 陈维华 | Auxiliary polishing equipment |
| CN111702406A (en) * | 2020-06-08 | 2020-09-25 | 罗峰 | Special equipment for welding building scaffold |
| WO2021092930A1 (en) * | 2019-11-15 | 2021-05-20 | 南京普雷特钛业有限公司 | Polishing device for titanium pipe production |
| CN113798773A (en) * | 2021-10-12 | 2021-12-17 | 山东海盛海洋工程集团有限公司 | A downward welding tool for pipe fittings |
| CN117399884A (en) * | 2023-12-13 | 2024-01-16 | 武汉特种工业泵厂有限公司 | Centrifugal pump welding positioning device |
| CN119115423A (en) * | 2024-11-12 | 2024-12-13 | 秦皇岛优益创联特种车辆制造有限公司 | A six-degree-of-freedom round tube welding auxiliary device |
-
2018
- 2018-11-28 CN CN201822017495.5U patent/CN209532566U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021092930A1 (en) * | 2019-11-15 | 2021-05-20 | 南京普雷特钛业有限公司 | Polishing device for titanium pipe production |
| CN111482868A (en) * | 2020-04-28 | 2020-08-04 | 陈维华 | Auxiliary polishing equipment |
| CN111702406A (en) * | 2020-06-08 | 2020-09-25 | 罗峰 | Special equipment for welding building scaffold |
| CN113798773A (en) * | 2021-10-12 | 2021-12-17 | 山东海盛海洋工程集团有限公司 | A downward welding tool for pipe fittings |
| CN113798773B (en) * | 2021-10-12 | 2024-02-06 | 山东海盛海洋工程集团有限公司 | Pipe fitting downward welding tool |
| CN117399884A (en) * | 2023-12-13 | 2024-01-16 | 武汉特种工业泵厂有限公司 | Centrifugal pump welding positioning device |
| CN119115423A (en) * | 2024-11-12 | 2024-12-13 | 秦皇岛优益创联特种车辆制造有限公司 | A six-degree-of-freedom round tube welding auxiliary device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191025 |