CN209522430U - A kind of cable up- coiler power-driven system and cable up- coiler - Google Patents
A kind of cable up- coiler power-driven system and cable up- coiler Download PDFInfo
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- CN209522430U CN209522430U CN201822116374.6U CN201822116374U CN209522430U CN 209522430 U CN209522430 U CN 209522430U CN 201822116374 U CN201822116374 U CN 201822116374U CN 209522430 U CN209522430 U CN 209522430U
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- cable
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- axis
- coiler
- end cover
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Abstract
The utility model relates to a kind of cable up- coiler power-driven systems, including stator system and rotor-support-foundation system；Stator system includes axis, fixed to be set in the stator made of soft magnetic materials in the middle part of axis, the winding coil being set on stator；Rotor-support-foundation system is including being movably set on stator, and the shell that relative stator is rotated, and is fixed with permanent magnet on the inner wall of shell, has gap between permanent magnet and stator；The side fixing sleeve of axis is equipped with slip ring, and the side of shell is fixedly connected with the brush with slip ring cooperation；The gap between stator system and rotor-support-foundation system forms rotating excitation field to winding coil after powered up, and rotor-support-foundation system synchronizes rotation under the action of rotating excitation field, provides power for cable up- coiler.It is small in size, light-weight, environmentally friendly, energy saving, easy to maintenance.
Description
Technical field
The utility model relates to cable up- coiler technical fields, relate particularly to a kind of cable up- coiler power drive line
System and cable up- coiler.
Background technique
Drawing cable is the common work behavior of current industrial system, and the movement of power transmission is carried out in particular by cable
Electricity utilization site, rationally carrying out twisted and released of the cable is particularly important.The structure composition of twisted and released of the cable system at present are as follows: " phase asynchronous
Motor+gear reduction box+collector ring+cable drum+Cable Assembly system composition ", system effectiveness is low, or even only 40%-50%,
Gear-box maintenance trouble cost is big, and volume weight and occupied area are also very big, this is the greatest problem of current twisted and released of the cable system.
Utility model content
In order to overcome the disadvantages of the above prior art, the purpose of the utility model is to provide a kind of small in size, light-weight, rings
Guarantor, energy conservation, cable up- coiler power-driven system easy to maintenance, cable up- coiler and cable up- coiler installation method.
In order to achieve the above objectives, the utility model use following technical scheme, a kind of cable up- coiler power-driven system,
Including stator system and rotor-support-foundation system；
The stator system includes axis, fixed to be set in the stator made of soft magnetic materials in the middle part of axis, is set in stator
On winding coil；
The rotor-support-foundation system is including being movably set on stator, and the shell that relative stator is rotated, and described is outer
It is fixed with permanent magnet on the inner wall of shell, there is gap between the permanent magnet and stator；
The side fixing sleeve of the axis is equipped with slip ring, and the side of the shell is fixedly connected with and slip ring cooperation
Brush；
The gap between stator system and rotor-support-foundation system forms rotating excitation field, rotor system to the winding coil after powered up
System synchronizes rotation under the action of rotating excitation field, provides power for cable up- coiler.
The permanent magnet is the rare-earth permanent magnet made of rare earth material, which is arranged in shell
On inner wall, fixation is separated by pressing plate between the permanent magnet that is intervally arranged, the permanent magnet and pressing plate pass through with shell
First bolt is fixedly connected.
The both ends of the axis pass through bearing respectively and are connected with first end cover and second end cover, the first end cover
It is fixedly connected with the shell of second end cover by fixing bolt, the brush connects by the way that fixed bolt and second end cover are fixed
It connects.
The stator made of soft magnetic materials is set in the clamping plate on axis by stator two sides and compresses, the clamping plate and fixation
The latch segment being set on axis is fixedly connected by clamping screw.
The first sealing ring and the second sealing ring are respectively equipped between the axis and first end cover and second end cover.
The axis is equipped with bearing cap close to the end sleeve of first end cover, and the bearing cap passes through with first end cover to be connect
Bolt is fixedly connected, and the first sealing ring is equipped between the bearing cap and axis, and the is equipped between the axis and second end cover
Two sealing rings.
72 opening sulculuses are uniformly provided on the stator, the coil in the winding coil is wound in the sulculus.
The middle part of the axis is equipped with lead-out wire via hole, and the external cable penetrated in the lead-out wire via hole connects with winding coil
It is logical.
A kind of cable up- coiler, including cable roller, the cable roller is set on shell, and passes through fixing screws
It is fixedly connected with shell.
The beneficial effects of the utility model are: overcoming previous " alternating current generator+gear reduction box+collector ring " traditional equipment
On the basis of, energy saving upgrading has been carried out, very big innovation is achieved in structure, has eliminated " alternating current generator+gear reduction box ", generation
With energy-efficient low speed high torque rare earth permanent magnet external rotor brushless DC motor, it is intended to further increase the operation of equipment
It is the ideal tools and equipment of twisted and released of the cable with transmission efficiency and the manipulation row and comfort of equipment, reliability, system has
The advantages that small in size, light-weight, environmentally friendly, energy saving, easy to maintenance.
Detailed description of the invention
Fig. 1 is the schematic diagram of the section structure of the utility model；
Fig. 2 is the schematic diagram of the section structure of cable up- coiler in the utility model.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and examples.
In the description of the present invention, it should be understood that term " center ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of describing the present invention and simplifying the description, rather than indication or suggestion is signified
Device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this is practical
Novel limitation.
Term " first ", " second " be used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or
Implicitly indicate the quantity of indicated technical characteristic." first " is defined as a result, the feature of " second " can be expressed or imply
Ground includes one or more of the features；In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two
It is a or more than two.
Embodiment 1
A kind of cable up- coiler power-driven system as shown in Figure 1, including stator system and rotor-support-foundation system；
The stator system includes axis 1, and fixed to be set in 1 middle part stator 9 made of soft magnetic materials of axis, it is fixed to be set in
Winding coil 10 on son 9；The axis 1 with the bracket for fixing the drive system for being fixedly connected, and 1 conduct of axis
The supporting element of whole system is no longer rotated at work for being fixedly connected, and then guarantees stator system at work
System is in stationary state, and rotor-support-foundation system can be rotated relative to the stator system, can be realized the mesh of external rotate driving
, the stator 9 is made of soft magnetic materials, is particularly made up of silicon steel sheet, particularly in (the soft magnetism material of stator 9
Material) outer circle be uniformly provided with 72 opening sulculuses, the winding coil 10 is placed into according to certain rule and is open in sulculus,
And insulating materials is equipped between stator made of winding coil 10 and soft magnetic materials；
The rotor-support-foundation system is including being movably set on stator 9, and the shell 6 that relative stator 9 is rotated, described
It is fixed with permanent magnet 22 on the inner wall of shell 6, there is gap between the permanent magnet 22 and stator；The shell 6 exists
Rotation is able to carry out when work, it is particularly solid using passing through respectively at the both ends of shell 6 when shell and axis 1 are attached
Surely it has been bolted first end cover 5 and second end cover 13, the first end cover 5 and second end cover 13 are set on axis 1, and should
Axis 1 is connect with first end cover 5 and second end cover 13 by bearing 18 respectively, and the internal diameter of the bearing 18 is fixedly connected with axis 1, bearing
18 outer diameter is fixed with first end cover 5 and second end cover 13, and then can guarantee that shell 6 when being rotated on axis, rubs
It is smaller and stable to wipe power；The permanent magnet 22 is the rare-earth permanent magnet made of rare earth material, between the permanent magnet 22 is uniform
Fixation is separated by pressing plate 8 between the permanent magnet 22 on the inner wall for being arranged in shell 6, being intervally arranged, in order to protect
Card permanent magnet and pressing plate will not be interfered in rotation with the winding coil 10 of stator system, the permanent magnet 22 and pressing plate
8 be all the identical cyclic structure of diameter, and the outer diameter of the permanent magnet of the cyclic structure and pressing plate 8 is identical as the internal diameter of shell 6, energy
Enough guarantee that permanent magnet and pressing plate can closely be contacted with shell when fixed, while facilitating fixation；Specifically when fixed
The permanent magnet 22 and pressing plate 8 is fixedly connected with shell 6 by the first bolt 7.The permanent magnet 22 is close to second end cover simultaneously
Permanent magnet is fixed by briquetting 11 and the second bolt 12 out.
The side fixing sleeve of the axis 1 is equipped with slip ring 16, and the side of the shell 6 is fixedly connected with and the slip ring 16
The brush 14 of cooperation；Brush 14 is fixed in second end cover and is rotated with second end cover, brush by fixed bolt 15
14 while rotating, carried out on slip ring 16 sliding and with its reliable electric contact；
The gap between stator system and rotor-support-foundation system forms rotating excitation field, rotor to the winding coil 10 after powered up
System synchronizes rotation under the action of rotating excitation field, provides power for cable up- coiler.In stator outer circle and rotor garden it
Between design have certain gap, rotor will not carry out mechanical friction with stator in rotation；Three-phase stator winding coil 10 is passed through
After three-phase current, rotating excitation field will be formed in rotor gap, rotor magnetic pole is under the action of rotating excitation field, with rotating excitation field
Rotation is synchronized, and entire rotor is driven to be rotated, first end cover and second end cover are rotated together with rotor, and transmitting comes from
The electric power of rotor；This is both the driving principle of whole system.
Further, the stator 9 made of soft magnetic materials is compressed by the clamping plate 23 that 9 two sides of stator are set on axis 1, institute
The clamping plate 23 stated is fixedly connected with the fixed latch segment 21 being set on axis 1 by clamping screw 19.Particularly latch segment 21
It is closely connect with axis 1, by adjusting clamping screw 19, compresses 23 pressing plates, and pass through pressing plate for soft magnetic materials (silicon steel sheet 0.5mm)
It compresses, realizes stator 9 and be capable of fixing and be connected on axis 1.
Further, the first sealing ring 2 and are respectively equipped between the axis 1 and first end cover 5 and second end cover 13
Two sealing rings 17.
Or, the axis 1 is equipped with bearing cap 4, the bearing cap 4 and first end cover 5 close to the end sleeve of first end cover 5
It is fixedly connected by connecting bolt 3, the first sealing ring 2, the axis 1 and second end is equipped between the bearing cap 4 and axis 1
The second sealing ring 17 is equipped between lid 13.Mainly prevent dust and water from damaging system thence into internal system.
Further, the middle part of the axis 1 is equipped with lead-out wire via hole 24, the external electricity penetrated in the lead-out wire via hole 24
Cable and winding coil 10 are connected.Lead-out wire via hole 24 is stator electricity lead-out wire via hole, and stator exterior electric power is drawn by lead-out wire
Line via hole 24 accesses winding coil 10；Brush 14 is directly electrically connected with winding cable (if winding product are cable), and
It is rotated with cable synchronizing；External power leads to slip ring 16 and accesses, and is transmitted to cable by brush；If winding product are non-electrical cable
Body such as rope etc., sliding ring part can not be had to vacancy.
In view of the foregoing it is apparent that the core component of drive system provided in this embodiment, different with traditional three-phase alternating current
Step motor is compared, and motor has many advantages, such as that high-efficient, small in size, torque is big, speed is low, stepless speed regulation, applies to cable volume
Around, rare earth permanent magnetic brushless dc motor of the design of electrical motor at outer-rotor structure, the direct phase of outer rotor portion of roller and motor
It is linked together, intermediate transmission mechanism, does not realize the high-efficiency transfer of power, meets the energy conservation that national equipment manufactures and designs
The main trend of environmental protection；
The electric slip ring that converges is electric power energy external cable and the critical component that the roller winding quiet turn of cable connection is changed, and plays energy
Measure the function served as bridge of transmission.
Embodiment 2
As shown in Figure 2 and on the basis of embodiment 1, the drive system in embodiment is applied to a kind of cable up- coiler
In, and then a kind of cable up- coiler is provided, particularly increase cable roller 26, the cable on the basis of embodiment 1
Roller 26 is set on shell 6, and is fixedly connected by fixing screws 25 with shell 6, in specific connection, at rotor both ends
And the outer circle of shell 6 is drilled with a certain size screw hole, to install the cable roller 26 of cable winding, cable roller 26 and system
It is attached between rotor by bolt, and transmits the power from rotor, realize cable winding function.
Embodiment 3
Further coil winder for convenience facilitates installation during installation, and can save set-up time and installation
Process improves the efficiency of installation, present embodiments provides a kind of installation method of cable up- coiler, carries out in accordance with the following steps:
Step 1: stator system assembling；Stator 9 is set on axis 1 first, then stator 9 is carried out by clamping plate 23
It compresses, then latch segment 21 is fixedly mounted on to the end of stator 9, clamping platen 23 is adjusted by clamping screw 19, finally will
Winding coil 10, which is wrapped on stator 9, to be uniformly provided in 72 opening sulculuses, and the assembling of stator system is completed；
Step 2: the installation of rotor-support-foundation system；Permanent magnet 22 is passed through into the inner wall for being fixed on shell 6 that briquetting 8 is spaced first
In, and be fixedly connected permanent magnet 22 and briquetting 8 with shell 6 by the first bolt 7, then second end cover 13 is passed through solid
Determine bolt 20 to be fixedly connected with the end face of shell 6, completes the installation of rotor-support-foundation system；
Step 3: overall package；Bearing 18 is fixed on the axis 1 of stator system two sides, by determining after fixing bearing 18
Subsystem is never installed to be packed into the rotor-support-foundation system of first end cover 5, and one end of axis 1 is made to wear the second end cover in rotor-support-foundation system
13, the bearing 18 that will be close to 13 end of second end cover is fixedly connected with second end cover 13, is then fixedly connected on first end cover 5
On shell 6, while the bearing for being proximate to 5 end of first end cover is fixedly connected with first end cover 5, then by 4 sets of bearing cap in axis 1
Above and with first end cover 5 it is fixedly connected；
Step 4: it completes assembling: the second sealing ring 17 being mounted between second end cover 13 and axis 1, by the first sealing ring 2
It is mounted between bearing cap 4 and axis 1, slip ring 16 is then fixedly mounted on the axis 1 close to 13 end of second end cover, and will be with
The brush 14 that slip ring 16 cooperates is fixedly mounted in second end cover 13；Finally cable roller 26 is fixedly mounted on outside shell 6, it is complete
At the installation of entire cable up- coiler.
Above embodiments are only to the utility model for example, not constituting to the protection scope of the utility model
Limitation, all designs the same or similar with the utility model belong within the protection scope of the utility model.
Claims (9)
1. a kind of cable up- coiler power-driven system, which is characterized in that including stator system and rotor-support-foundation system；
The stator system includes axis (1), fixed to be set in the stator made of soft magnetic materials (9) in the middle part of axis (1), is set in
Winding coil (10) on stator (9)；
The rotor-support-foundation system is including being movably set on stator (9), and the shell (6) that relative stator (9) is rotated, described
Shell (6) inner wall on be fixed with permanent magnet (22), between the permanent magnet (22) and stator have gap；
The side fixing sleeve of the axis (1) is equipped with slip ring (16), and the side of the shell (6) is fixedly connected with and the slip ring
(16) brush (14) cooperated；
The gap between stator system and rotor-support-foundation system forms rotating excitation field, rotor system to the winding coil (10) after powered up
System synchronizes rotation under the action of rotating excitation field, provides power for cable up- coiler.
2. a kind of cable up- coiler power-driven system according to claim 1, which is characterized in that the permanent magnet
It (22) is the rare-earth permanent magnet made of rare earth material, which is arranged on the inner wall of shell (6),
Fixation, the permanent magnet (22) and pressing plate (8) and shell are separated by pressing plate (8) between the permanent magnet (22) of arrangement
(6) it is fixedly connected by the first bolt (7).
3. a kind of cable up- coiler power-driven system according to claim 1 or 2, which is characterized in that the axis (1)
Both ends pass through bearing (18) respectively and be connected with first end cover (5) and second end cover (13), the first end cover (5) and
The shell (6) of second end cover (13) is fixedly connected by fixing bolt (20), and the brush (14) passes through fixed bolt (15)
It is fixedly connected with second end cover (13).
4. a kind of cable up- coiler power-driven system according to claim 1, which is characterized in that be made of soft magnetic materials
Stator (9) by stator (9) two sides be set in the clamping plate (23) on axis (1) compress, the clamping plate (23) with fix be arranged
Latch segment (21) on axis (1) is fixedly connected by clamping screw (19).
5. a kind of cable up- coiler power-driven system according to claim 3, which is characterized in that the axis (1) with
The first sealing ring (2) and the second sealing ring (17) are respectively equipped between first end cover (5) and second end cover (13).
6. a kind of cable up- coiler power-driven system according to claim 3, which is characterized in that the axis (1) leans on
The end sleeve of nearly first end cover (5) is equipped with bearing cap (4), and the bearing cap (4) and first end cover (5) pass through connection bolt
(3) it is fixedly connected, the first sealing ring (2), the axis (1) and second end cover is equipped between the bearing cap (4) and axis (1)
(13) the second sealing ring (17) are equipped between.
7. a kind of cable up- coiler power-driven system according to claim 1, which is characterized in that the stator (9)
On be uniformly provided with 72 opening sulculuses, the coil in the winding coil (10) is wound in the sulculus.
8. a kind of cable up- coiler power-driven system according to claim 1, which is characterized in that the axis (1)
Middle part is equipped with lead-out wire via hole (24), and the external cable penetrated in the lead-out wire via hole (24) and winding coil (10) are connected.
9. a kind of cable up- coiler winds mechanomotive force including a kind of cable described in claims 1 or 2 or 4 or 5 or 6 or 7 or 8
Drive system, which is characterized in that including cable roller (26), the cable roller (26) is set on shell (6), and is passed through
Fixing screws (25) are fixedly connected with shell (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822116374.6U CN209522430U (en) | 2018-12-17 | 2018-12-17 | A kind of cable up- coiler power-driven system and cable up- coiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822116374.6U CN209522430U (en) | 2018-12-17 | 2018-12-17 | A kind of cable up- coiler power-driven system and cable up- coiler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209522430U true CN209522430U (en) | 2019-10-22 |
Family
ID=68227181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822116374.6U Expired - Fee Related CN209522430U (en) | 2018-12-17 | 2018-12-17 | A kind of cable up- coiler power-driven system and cable up- coiler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209522430U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111320038A (en) * | 2018-12-17 | 2020-06-23 | 陕西五洲机电科技有限公司 | Power driving system of cable winder, cable winder and installation method |
-
2018
- 2018-12-17 CN CN201822116374.6U patent/CN209522430U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111320038A (en) * | 2018-12-17 | 2020-06-23 | 陕西五洲机电科技有限公司 | Power driving system of cable winder, cable winder and installation method |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191022 Termination date: 20201217 |