CN209521058U - Non-evaporating cement foamed concrete segment cutting production line - Google Patents

Non-evaporating cement foamed concrete segment cutting production line Download PDF

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Publication number
CN209521058U
CN209521058U CN201821642759.XU CN201821642759U CN209521058U CN 209521058 U CN209521058 U CN 209521058U CN 201821642759 U CN201821642759 U CN 201821642759U CN 209521058 U CN209521058 U CN 209521058U
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saw
hanger
evaporating
production line
mainframe
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CN201821642759.XU
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Inventor
杨永全
夏长刚
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Gaotai Hetai New Environmental Protection Building Material Co Ltd
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Gaotai Hetai New Environmental Protection Building Material Co Ltd
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Abstract

The utility model discloses a kind of non-evaporating cement foamed concrete segment cutting production lines, belong to production of construction materials manufacture field, need to carry out cut substrate steering and turnover device to solve existing cement foaming insulation board diced system, operation is complicated, the high problem of operating cost.A kind of non-evaporating cement foamed concrete segment cutting production line, including vertical truncation unit assembly, draws and send walking assembly, it further includes cross shearing unit assembly, and the cross shearing unit assembly includes crosscutting mainframe, air pressure clamping device, saw hanger, slider guide rail apparatus, saw cutting device;The top both ends of the mainframe are respectively equipped with worm reduction gear, and the power output screw lower end of the worm reduction gear is connected with saw hanger, and the lower section for sawing hanger is equipped with slider guide rail apparatus;Saw cut frame side is equipped with movable rod mechanism.The work of the utility model cutting production line runs smoothly, and structure is simple, and processing and manufacturing is at low cost, and work generation dust is few, and electricity consumption is few, energy conservation and environmental protection.

Description

Non-evaporating cement foamed concrete segment cutting production line
Technical field
The utility model belongs to production of construction materials manufacture field, and in particular to a kind of non-evaporating cement foamed concrete segment cutting Production line.
Background technique
Existing cement foaming insulation board diced system is not useable for cutting the cutting of non-evaporating cement foamed concrete segment. And the perpendicular saw sliding frame of cutting used does not set auxiliary guide rail, and the saw blade to work in operation can cut saw sliding frame with perpendicular It pumps and generates vibration, the problems such as saw blade easy fracture, the object size error after processing is big.And production line is several times Cutting is all made of same perpendicular cut and saws sliding frame device, will carry out transfer after the completion of per pass cutting to cut substrate and turn over After the process of rotary device, lower one of cutting operation is being carried out.Also use more same flat pipelines defeated the conveying of object Send operation.So the motor that whole cutting production line uses is more, the energy consumption of generation is big, and operation is complicated, and operating cost is high.
The non-evaporating cement foamed concrete segment cutting production line of existing market sale, what is be all made of is double-arc spline band saw type Cutting, each saw blade matches a working motor, the disadvantage is that manufacturing cost is high, electric water loss is big, and the dust for cutting generation is big.
Utility model content
The utility model aim is to provide a kind of non-evaporating cement foamed concrete segment cutting production line, existing to solve Cement foaming insulation board diced system needs to carry out cut substrate to turn to and turnover device, and operation is complicated, and operating cost is high to ask Topic.
To achieve the above object, the technical scheme adopted by the utility model is that: a kind of non-evaporating cement foamed concrete segment Cutting production line, including vertical truncation unit assembly, drawing send walking assembly, it further includes cross shearing unit assembly, the cross shearing unit Assembly includes crosscutting mainframe, air pressure clamping device, saw hanger, slider guide rail apparatus, saw cutting device;The top of the mainframe Portion both ends are respectively equipped with worm reduction gear, and the power output screw lower end of the worm reduction gear is connected with saw hanger, and saw is hung The lower section of frame is equipped with slider guide rail apparatus, and the slider guide rail apparatus includes sliding block, slide rail, flat slide rail, smooth block, The following four corners of saw hanger is respectively equipped with four vertical sliding blocks, and the quadrangle of mainframe is respectively equipped with vertical slide rail, and four A sliding block is coupled to each other with four slide rails respectively, control of the saw hanger by sliding block and slide rail, the work up and down of saw hanger When can smoothly up and down operation.The saw hanger both ends are respectively arranged below with flat slide rail, and flat slide rail is equipped with Smooth block;Saw cutting device includes saw cut frame, flat rectangular pipe, crosscutting saw blade, and smooth block couples with saw cut frame, saw cut frame Two sides be symmetrically arranged with flat rectangular pipe, several crosscutting saw blades are equipped in two flat rectangular pipes;Saw cut frame side is equipped with Movable rod mechanism.When cutting operation, drives saw cut frame to make short-range reciprocating motion by movable rod mechanism, have and cut Cut that operation is steady, the dust of generation is few, and flexible adjustment is convenient.
The air pressure clamping device includes main hanger, flexible hanger, centre as a further improvement of the utility model, Beam, pressure support arm, the first atmospheric pressure cylinder, perpendicular support, fixture, the second atmospheric pressure cylinder, crosscutting mainframe top are equipped with main hanger, Flexible hanger is equipped in main hanger, the intermediate beam of flexible hanger is equipped with the pressure support arm moved up and down, in main hanger Side is equipped with the first atmospheric pressure cylinder, and the piston end of the first atmospheric pressure cylinder is connect with flexible hanger, and this set can be when sawing work Certain pressure is applied under the pressure of the first atmospheric pressure cylinder to the object cut, plays the role of fixed object.
As a further improvement of the utility model, the vertical truncation unit assembly include vertical truncation mainframe, perpendicular support, Air pressure telescopic device, track-type facilities, truncation saw blade, air pressure telescopic device include fixture and the second atmospheric pressure cylinder, indulge truncation host Frame two sides are longitudinally equipped with symmetrical four groups of perpendicular supports, and the fixture of three layers of telescopic action, perpendicular support are respectively equipped on the inside of perpendicular support It is equipped with the second atmospheric pressure cylinder, between fixture for controlling the flexible of fixture.
The vertical truncation mainframe is equipped with track-type facilities, and track-type facilities include cross rail and cross slider, the vertical truncation The intermediate upper and lower ends of mainframe are respectively equipped with cross rail, and the cross rail first line of a couplet is connected to cross slider, and cross slider couples with saw frame square tube, Longitudinal two sides of saw frame square tube are symmetrically arranged with vertical perpendicular rectangular tube, erect and are equipped with several lateral and parallel truncations in rectangular tube Saw blade.
The inside of fixture is equipped with the guide plate of longitudinal sliding motion as a further improvement of the utility model, and the setting of guide plate can Make the sliding by the building block after clamp along fixture longitudinal direction.Object is avoided to move left and right in cutting.
The side of the saw frame square tube is equipped with fixed link mechanism as a further improvement of the utility model,.Work as cutting When operation, drives saw cut frame to make short-range reciprocating motion by fixed link mechanism, have cutting operation steady, the powder of generation Dirt is few, and flexible adjustment is convenient.
As a further improvement of the utility model, it is described drawing send walking assembly include rail, flat car, sprocket wheel drawing send machine Structure, rail are equipped with flat car, are loaded with building block above flat car, and sprocket wheel La Song mechanism is equipped with driving chain, on driving chain Equipped with several snap-gauges.
The utility model feature is as follows:
(1) two sets of various forms of cutting modes are used, it can be to successively carrying out horizontal and vertical cutting to cut substrate;
(2) the air pressure clamping device of different modes institute's cut substrate has been respectively adopted, it can be to cut substrate in cutting operation It is clamped fixation, cut substrate is made not generate offset and vibration when being cut;
(3) reciprocating motion of saw frame uses slide rail all to assist, and cuts its saw frame in the operation that moves back and forth It is more steady when cutting.
(4) due to using two sets of various forms of cutting modes, material to be cut can be made, which to be placed on above flat car, only to be made Device is sent with a set of drawing, so that it may the different cutting action of twice is completed, without being turned to or being overturn operation.Use electric power It is few.So whole cutting production line less energy-consuming, operation is simple, and operating cost is low.
The work of the utility model cutting production line runs smoothly, and structure is simple, fabricates at low cost, work generation dust Few, electricity consumption is few, energy conservation and environmental protection.
Detailed description of the invention
Fig. 1 is a kind of main view of non-evaporating cement foamed concrete segment cutting production line;
Fig. 2 is a kind of left view of non-evaporating cement foamed concrete segment cutting production line;
Fig. 3 is a kind of right view of non-evaporating cement foamed concrete segment cutting production line;
Fig. 4 is a kind of top view of non-evaporating cement foamed concrete segment cutting production line;
Fig. 5 is a kind of oblique view of non-evaporating cement foamed concrete segment cutting production line;
Fig. 6 is the A-A cross-sectional view of the non-evaporating cement foamed concrete segment cutting production line of Fig. 1;
Fig. 7 is the B-B cross-sectional view of the non-evaporating cement foamed concrete segment cutting production line of Fig. 1.
In figure: crosscutting mainframe 1;Main hanger 2;Flexible hanger 3;Intermediate beam 4;Pressure support arm 5;First atmospheric pressure cylinder 6; Worm reduction gear 7;Chain 8;Variable-speed motor 9;Saw hanger 10;Perpendicular sliding block 11;Perpendicular slide rail 12;Flat slide rail 13;It is flat Sliding block 14;Saw cut frame 15;Flat rectangular pipe 16;Crosscutting saw blade 17;Movable rod mechanism 18;Vertical truncation mainframe 19;Perpendicular support 20;Fixture 21;Second atmospheric pressure cylinder 22;Cross rail 23;Cross slider 24;Saw frame square tube 25;Perpendicular rectangular tube 26;Truncation saw blade 27; Fixed link mechanism 28;Rail 29;Flat car 30;Sprocket wheel La Song mechanism 31;Snap-gauge 32;Building block 33;Base support 34;Guide plate 35;Screw rod 36;Driving chain 37.
Specific embodiment
The utility model is described in more detail with reference to the accompanying drawing:
As shown, a kind of non-evaporating cement foamed concrete segment cutting production line, including vertical truncation unit assembly, drawing are sent Walking assembly, it further includes cross shearing unit assembly, and cross shearing unit assembly includes crosscutting mainframe 1, air pressure clamping device, saw hanger 10, slider guide rail apparatus, saw cutting device;The top both ends of mainframe 1 are respectively equipped with worm reduction gear 7, worm reduction gear 7 36 lower end of power output screw rod be connected with saw hanger 10, saw hanger 10 lower section be equipped with slider guide rail apparatus, slide block guide rail dress It sets including sliding block 11, slide rail 12, flat slide rail 13, smooth block 14, the following four corners for sawing hanger 10 is respectively equipped with vertically Four sliding blocks 11, the quadrangle of mainframe 1 is respectively equipped with vertical slide rail 12, and four sliding blocks 11 are led with four slidings respectively Rail 12 is coupled to each other;Saw 10 both ends of hanger are respectively arranged below with flat slide rail 13, and flat slide rail 13 is equipped with smooth block 14;Saw cutting device includes saw cut frame 15, flat rectangular pipe 16, crosscutting saw blade 17, and smooth block 14 couples with saw cut frame 15, saw The two sides of cutting rack 15 are symmetrically arranged with flat rectangular pipe 16, and there are certain spacing for two flat rectangular pipes 16.Two flat rectangular pipes 16 Interior to be equipped with several crosscutting saw blades 17, the spacing of crosscutting saw blade 17 can arbitrarily be adjusted according to the size for the building block cut.Saw 15 side of cutting rack is equipped with movable rod mechanism 18.
Air pressure clamping device include main hanger 2, flexible hanger 3, intermediate beam 4, pressure support arm 5, the first atmospheric pressure cylinder 6, Perpendicular support 20, fixture 21, the second atmospheric pressure cylinder 22,
Crosscutting mainframe 1 is welded as rectangular structure by rectangular tube, and main hanger 2 is equipped at the top of crosscutting mainframe 1, and master hangs Flexible hanger 3 is equipped in frame 2, the intermediate beam 4 of flexible hanger 3 is equipped with the pressure support arm 5 moved up and down, in main hanger 2 Inside is equipped with the first atmospheric pressure cylinder 6, and the piston end of the first atmospheric pressure cylinder 6 is connect with flexible hanger 3.
Vertical truncation unit assembly includes vertical truncation mainframe 19, perpendicular support 20, air pressure telescopic device, track-type facilities, truncation Saw blade, air pressure telescopic device include fixture 21, the second atmospheric pressure cylinder 22, and vertical truncation mainframe 19 is welded into pros by rectangular tube Shape structure, vertical 19 two sides of truncation mainframe are longitudinally equipped with symmetrical four groups of perpendicular supports 20, and the inside of perpendicular support 20 is respectively equipped with three layers The fixture 21 of telescopic action is equipped with the second atmospheric pressure cylinder 22 between perpendicular support 20 and fixture 21.It is set on vertical truncation mainframe 19 There are track-type facilities, track-type facilities include cross rail 23, cross slider 24, and the intermediate upper and lower ends of vertical truncation mainframe 19 are respectively equipped with Cross rail 23,23 first line of a couplet of cross rail are connected to cross slider 24, and cross slider 24 couples with saw frame square tube 25, and longitudinal the two of saw frame square tube 25 Side is symmetrically arranged with vertical perpendicular rectangular tube 26, and there are certain spacing, erects and be equipped with lateral and in parallel several in rectangular tube 26 Root truncation saw blade 27.The inside of fixture 21 is equipped with the guide plate 35 with 33 longitudinal sliding motion of building block.
The side of saw frame square tube 25 is equipped with fixed link mechanism 28.It includes rail 29, flat car 30, chain that walking assembly is sent in drawing Lun Lasong mechanism 31, rail 29 are equipped with flat car 30, and flat car 30 is loaded with by cutting building block 33, sprocket wheel La Song mechanism 31 above It is equipped with driving chain 37, driving chain 37 is equipped with several snap-gauges 32.
Snap-gauge 32 is 3-5, and crosscutting saw blade 17 is 5-7 root.Truncation saw blade 27 is 5-7 root.According to the actual situation, it is adjusted It is whole.
In use, the power input shaft of two worm reduction gears 7 is connected by chain 8, the centre of chain 8 is equipped with speed change electricity Motivation 9.The upper and lower of the saw hanger of the power output screw lower end connection of two worm reduction gears 7 can be made by variable-speed motor 9 Stroke and speed.
Two rail 29 it is parallel from the base cross members of crosscutting mainframe 1 and vertical truncation mainframe 19 longitudinally through two Several foundation seat supports 34 are equipped with below root rail 29.Building block 33 is crosscut after saw blade 17 is cut and is pushed to vertical truncation and cuts master The inlet of rack 19, snap-gauge 32 block the arbitrary portion on 30 chassis of flat car, slow uniform among You Lianggen rail 29 30 contained building block 33 above on plate is sent in drawing, by the cutting for indulging truncation saw blade 27.

Claims (9)

1. a kind of non-evaporating cement foamed concrete segment cutting production line, including vertical truncation unit assembly, drawing send walking assembly, Be characterized in that: it further includes cross shearing unit assembly, the cross shearing unit assembly include crosscutting mainframe (1), air pressure clamping device, Saw hanger (10), slider guide rail apparatus, saw cutting device;The top both ends of the mainframe (1) are respectively equipped with worm reduction gear (7), power output screw rod (36) lower end of the worm reduction gear (7) is connected with saw hanger (10), saws under hanger (10) Side be equipped with slider guide rail apparatus, the slider guide rail apparatus include sliding block (11), slide rail (12), flat slide rail (13), Smooth block (14), the following four corners of saw hanger (10) are respectively equipped with four vertical sliding blocks (11), the quadrangle difference of mainframe (1) Equipped with vertical slide rail (12), four sliding blocks (11) are coupled to each other with four slide rails (12) respectively;The saw hanger (10) both ends are respectively arranged below with flat slide rail (13), and flat slide rail (13) is equipped with smooth block (14);Saw cut dress It sets including saw cut frame (15), flat rectangular pipe (16), crosscutting saw blade (17), smooth block (14) couples with saw cut frame (15), saw The two sides of cutting rack (15) are symmetrically arranged with flat rectangular pipe (16), and several crosscutting saw blades are equipped in two flat rectangular pipes (16) (17), saw cut frame (15) side is equipped with movable rod mechanism (18).
2. non-evaporating cement foamed concrete segment cutting production line according to claim 1, it is characterised in that: the air pressure Clamping device includes main hanger (2), flexible hanger (3), intermediate beam (4), pressure support arm (5), the first atmospheric pressure cylinder (6), erects Bracket (20), fixture (21), the second atmospheric pressure cylinder (22), crosscutting mainframe (1) top is equipped with main hanger (2), in main hanger (2) Equipped with flexible hanger (3), the intermediate beam (4) of flexible hanger (3) is equipped with the pressure support arm (5) moved up and down, in main hanger (2) inside is equipped with the first atmospheric pressure cylinder (6), and the piston end of the first atmospheric pressure cylinder (6) is connect with flexible hanger (3).
3. non-evaporating cement foamed concrete segment cutting production line according to claim 1 or 2, it is characterised in that: described Vertical truncation unit assembly includes vertical truncation mainframe (19), perpendicular support (20), air pressure telescopic device, track-type facilities, truncation saw blade, Air pressure telescopic device includes fixture (21) and the second atmospheric pressure cylinder (22), and vertical truncation mainframe (19) two sides are longitudinally equipped with symmetrical four It organizes perpendicular support (20), the fixture (21) of three layers of telescopic action, perpendicular support (20) and folder is respectively equipped on the inside of perpendicular support (20) Have and is equipped with the second atmospheric pressure cylinder (22) between (21);The vertical truncation mainframe (19) is equipped with track-type facilities, track-type facilities packet Cross rail (23) and cross slider (24) are included, the intermediate upper and lower ends of the vertical truncation mainframe (19) are respectively equipped with cross rail (23), cross rail (23) first line of a couplet is connected to cross slider (24), and cross slider (24) couples with saw frame square tube (25), saw frame square tube (25) Longitudinal two sides are symmetrically arranged with vertical perpendicular rectangular tube (26), erect and are equipped with several lateral and parallel slicing saws in rectangular tube (26) Item (27).
4. non-evaporating cement foamed concrete segment cutting production line according to claim 3, it is characterised in that: the fixture (21) inside is equipped with the guide plate (35) of longitudinal sliding motion.
5. non-evaporating cement foamed concrete segment cutting production line according to claim 4, it is characterised in that: the saw frame The side of square tube (25) is equipped with fixed link mechanism (28).
6. non-evaporating cement foamed concrete segment cutting production line according to claim 5, it is characterised in that: the drawing is sent Walking assembly includes rail (29), flat car (30), sprocket wheel La Song mechanism (31), and rail (29) is equipped with flat car (30), is put down Wooden handcart (30) is loaded with building block (33) above, and sprocket wheel La Song mechanism (31) is equipped with driving chain (37), and driving chain is set on (37) There are several snap-gauges (32).
7. non-evaporating cement foamed concrete segment cutting production line according to claim 6, it is characterised in that: described crosscutting Saw blade (17) is 5-7 root.
8. non-evaporating cement foamed concrete segment cutting production line according to claim 7, it is characterised in that: described flat Cutting saw blade (27) is 5-7 root.
9. non-evaporating cement foamed concrete segment cutting production line according to claim 8, it is characterised in that: the card Plate (32) is 3-5.
CN201821642759.XU 2018-10-10 2018-10-10 Non-evaporating cement foamed concrete segment cutting production line Active CN209521058U (en)

Priority Applications (1)

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CN201821642759.XU CN209521058U (en) 2018-10-10 2018-10-10 Non-evaporating cement foamed concrete segment cutting production line

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109227907A (en) * 2018-10-10 2019-01-18 高台县和泰新型环保建材有限公司 Non-evaporating cement foamed concrete segment cutting production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109227907A (en) * 2018-10-10 2019-01-18 高台县和泰新型环保建材有限公司 Non-evaporating cement foamed concrete segment cutting production line

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