CN209510665U - A kind of turbine vacuum system - Google Patents
A kind of turbine vacuum system Download PDFInfo
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- CN209510665U CN209510665U CN201920174090.4U CN201920174090U CN209510665U CN 209510665 U CN209510665 U CN 209510665U CN 201920174090 U CN201920174090 U CN 201920174090U CN 209510665 U CN209510665 U CN 209510665U
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- turbine
- turbine vacuum
- vacuum
- temperature sensor
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Abstract
The utility model provides a kind of turbine vacuum system, including gas piping；Multiple vacuum suction points connect the entrance of gas-filtering device, the entrance of the outlet connection turbine vacuum equipment of gas-filtering device by gas piping after merging；Gas piping is equipped with first pressure sensor, the first temperature sensor and pneumatic control valve, gas-filtering device is equipped with electric control valve, the import of turbine vacuum equipment is equipped with second temperature sensor and second pressure sensor, and the outlet of turbine vacuum equipment is equipped with third temperature sensor and third pressure sensor.A kind of turbine vacuum system described in the utility model realizes the automatic operating of turbine vacuum system, and avoidable system enters overload characteristic area and surging characteristic area, and the reliability and stability of great lifting system reduce operation energy consumption.
Description
Technical field
The utility model belongs to technical field of vacuum, more particularly, to a kind of turbine vacuum system.
Background technique
Vacuum system has a wide range of applications in all conglomeraties, its is important as the core equipment of vacuum system for vacuum pump
Property it is self-evident, previous vacuum pump is mostly Roots or water ring pattern, and the vacuum pump operation energy consumption of both types is high, and exhaust is not
It can be carried out heat recovery, it is difficult to the adjusting of vacuum degree is realized according to the variation of technological parameter, and turbine vacuum pump can be effective
Solve the above problems, using increasingly mature.Since the property difference of turbine vacuum pump and Roots or water ring pump is big, according to
It not can guarantee the stability of vacuum system toward the simple extensive method of operation, and equipment operator is unable to reach the special of producer
Industry is horizontal.
Turbine vacuum system is other than normal service condition, it is also possible to zero load, ultra-low load or surge load occurs
Service condition.Such as in paper machine vacuum dewatering system, when disconnected paper happens, system enters no load condition, vacuum degree
Phase step type is greatly reduced within several seconds time, and turbine plant operation power is significantly increased, and causes even into overlond running region
System protection is shut down, and the reliability of vacuum system is greatly reduced.When pressure area felt permeability reduces, the pipe of vacuum system
Net characteristic will become closer to turbine vacuum equipment surge load area, run until entering surge load area, in this region
Operation be usually taken opening part emptying valve, operate in equipment within surge line, which increases operation energy consumption, and
And technique requirement is not achieved in actual motion effect.
Summary of the invention
In view of this, the utility model is directed to a kind of turbine vacuum system, the automation of turbine vacuum system is realized
Operation, avoidable system enter overload characteristic area and surging characteristic area, and the reliability and stability of great lifting system reduce
Operation energy consumption.
In order to achieve the above objectives, the technical solution of the utility model is achieved in that
A kind of turbine vacuum system, including gas piping；Gas is connected by gas piping after multiple vacuum suction points merging
The entrance of body filter device, the entrance of the outlet connection turbine vacuum equipment of gas-filtering device；Gas piping is equipped with first
Pressure sensor, the first temperature sensor and pneumatic control valve, gas-filtering device are equipped with electric control valve, and turbine vacuum is set
Standby import is equipped with second temperature sensor and second pressure sensor, and the outlet of turbine vacuum equipment is equipped with third temperature
Sensor and third pressure sensor；First pressure sensor, the first temperature sensor, second temperature sensor, second pressure
The input terminal connection of sensor, third temperature sensor, third pressure sensor and PLC system, pneumatic control valve and electric adjustable
The output end for saving valve and PLC system connects.
Further, turbine vacuum equipment is gear up type or direct-driving type high-speed centrifugal slewing.
Further, a kind of turbine vacuum system control method, comprising:
Step 1: the characteristic of turbine vacuum equipment is tested under different rotating speeds, determines the packet of the equipment safety stable operation
Network section；
Step 2: the system-head curve under three kinds of special traffic coverages of test site；
Step 3: turbine vacuum equipment is accessed in a kind of above-mentioned turbine vacuum system；
Step 4: by the linkage control of valve and turbine vacuum equipment, system traffic coverage and different works are determined in real time
Pipe system performance curve and resistance coefficient under the conditions of condition are calculated the maximum vacuum under current state automatically by PLC program and set
The standby maximum speed that can be run；
Step 5: in the instantaneous unusual fluctuations of vacuum degree, system-head curve change is quickly compensated by controlling opening of valve
Change, system-head curve is made to restore the state extremely preceding to vacuum degree, while reducing the running speed extremely setting of turbine vacuum equipment most
Small value.
Further, in step 1, enclosing interval is by the surging characteristic line of equipment, maximum (top) speed line and overload characteristic line group
At.
Further, in step 2, three kinds of special traffic coverages are respectively between low load region, normal duty section and surge
Load setting；
Refer to that system-head curve line is lower than the traffic coverage of apparatus overload characteristic line between low load region；
Normal duty section refers to that system-head curve line intersects between apparatus overload characteristic line and with the pumping point under maximum speed
System-head curve line between operation area；
Surge load setting refers to that pipe system performance curve intersects traffic coverage with surge line.
Further, in step 4, valve includes pneumatic control valve and electric control valve.
Further, the trigger signal in step 5, by a certain signal of vacuum suction point as vacuum degree exception.
Compared with the existing technology, a kind of turbine vacuum system described in the utility model has the advantage that
A kind of turbine vacuum system described in the utility model is used cooperatively pneumatic control valve and electric control valve, realizes
The automatic operating of system, avoidable system enter overload characteristic area and surging characteristic area, and abnormal time section can be made to run energy
Consumption reaches minimum, reduces operation energy consumption, the reliability and stability of great lifting system.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new
The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.
In the accompanying drawings:
Fig. 1 is a kind of turbine vacuum system composition schematic diagram described in the utility model embodiment；
Fig. 2 is turbine vacuum device characteristics test macro composition schematic diagram described in the utility model embodiment；
Fig. 3 is turbine vacuum equipment characteristic curve schematic diagram under different rotating speeds described in the utility model embodiment；
Fig. 4 is the pipe system performance curve schematic diagram of turbine vacuum equipment described in the utility model embodiment；
Fig. 5 is a kind of operation controlling curve schematic diagram of turbine vacuum system described in the utility model embodiment.
Description of symbols:
1- vacuum suction point；2- first pressure sensor；The first temperature sensor of 3-；4- gas piping；5- is pneumatically adjusted
Valve；6- electric control valve；7- gas-filtering device；8- second temperature sensor；9- second pressure sensor；10- turbine vacuum
Equipment；11- third pressure sensor；12- third temperature sensor；13-PLC system；14- rectifier meter；15- flowmeter；16- number
According to acquisition system.
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another
It is described, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State the concrete meaning of term in the present invention.
The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
As shown in Figure 1, a kind of turbine vacuum system, including gas piping 4；Multiple vacuum suction points 1 pass through gas after merging
Body pipeline 4 connects the entrance of gas-filtering device 7, the entrance of the outlet connection turbine vacuum equipment 10 of gas-filtering device 7；Gas
Body pipeline 4 is equipped with first pressure sensor 2, the first temperature sensor 3 and pneumatic control valve 5, gas-filtering device 7 and is equipped with
The import of electric control valve 6, turbine vacuum equipment 10 is equipped with second temperature sensor 8 and second pressure sensor 9, and turbine is true
The outlet of null device 10 is equipped with third temperature sensor 12 and third pressure sensor 11；The 2, first temperature of first pressure sensor
Spend sensor 3, second temperature sensor 8, second pressure sensor 9, third temperature sensor 12, third pressure sensor 11 with
The input terminal of PLC system 13 connects, and pneumatic control valve 5 and electric control valve 6 are connect with the output end of PLC system 13.
As shown in Figure 1, turbine vacuum equipment 10 is gear up type or direct-driving type high-speed centrifugal slewing.
As shown in Figs. 1-5, a kind of turbine vacuum system control method, comprising:
Step 1: the characteristic of turbine vacuum equipment 10 is tested under different rotating speeds, determines the equipment safety stable operation
Enclosing interval, enclosing interval are made of the surging characteristic line, maximum (top) speed line and overload characteristic line of equipment；
As shown in Fig. 2, electric control valve is installed at about 12 times of pipe diameters of the import away from turbine vacuum equipment 10,10 times
It is installed at diameter and flowmeter 15 is installed at 14,5 times of diameters of rectifier meter, imported and exported and be respectively mounted pressure sensor and temperature at 1 times of diameter
Sensor is spent, all signal ends access data collection system 16.
Electric control valve is adjusted to 100% aperture before test, turbine vacuum equipment 10 and continuous raising speed are opened, in raising speed
Whether observation current of electric reaches overload protection value in the process, if being less than the value, continues raising speed, if reaching in boosting velocity procedure
To the value, then motorized adjustment valve opening should suitably be turned down, guarantee that motor current value is less than overload protection value, valve is repeated
10 raising speed of adjusting and turbine vacuum equipment of aperture, until turbine vacuum equipment 10 reaches maximum (top) speed n.Equipment is in maximum (top) speed
After lower operation, the aperture of electric control valve is adjusted, current of electric is made to reach overload protection value, operating point under this state is most
Minimum vacuum degree operating point under big revolving speed, records the flow, out temperature and pressure of the operating point after stable.Successively
The aperture of electric control valve is reduced, test at least five steady running condition point to nearly pumping point, above-mentioned test is arrived all
Operating point is drawn out using sucking rate as abscissa, and vacuum degree is that the curve of ordinate is the characteristic curve of maximum (top) speed n, according to
The above method tests the performance data under different rotating speeds respectively.
Fig. 3 is characteristic curve schematic diagram of the turbine vacuum equipment 10 under different rotating speeds, and the figure is with the test of different rotating speeds
It arranges and obtains based on data.Using sucking rate as abscissa, vacuum degree is in the schematic diagram of ordinate, and curve left area is
Surge control area, line of demarcation are surging characteristic line, which can be indicated with the linear function relationship of vacuum degree and revolving speed, i.e., not
With the maximum vacuum △ p under revolving speed1=f (n).Curve bottom right side region is the overload region of equipment, and line of demarcation is apparatus overload
Characteristic line, the line can equally indicate with the linear function relationship of vacuum degree and revolving speed, i.e., the minimum vacuum degree under different rotating speeds
△p2=f (n).The characteristic that minimum and maximum curve of vacuum enclosing interval under different rotating speeds constitutes turbine vacuum equipment 10 is bent
Line section.
Step 2: the system-head curve under three kinds of special traffic coverages of test site；
Three kinds of special traffic coverages are respectively between low load region, normal duty section and surge load setting；
Refer to that system-head curve line is lower than the traffic coverage of apparatus overload characteristic line between low load region；
Normal duty section refers to that system-head curve line intersects between apparatus overload characteristic line and with the pumping point under maximum speed
System-head curve line between operation area；
Surge load setting refers to that pipe system performance curve intersects traffic coverage with surge line.
Fig. 4 is pipe system performance curve schematic diagram, and after turbine vacuum system pipeline and pipe fitting determine, system pipe network resistance has
Characteristic as shown in the figure, can be expressed as the function of resistance coefficient and sucking rate, i.e. △ p=f (ε, q), and resistance of pipe system characteristic is bent
The steep of line depends on resistance coefficient.Turbine vacuum equipment 10 is separately operable shown in Fig. 3 turn under the conditions of zero load
Under speed, records corresponding sucking rate and vacuum degree obtains resistance coefficient εwAnd system-head curve 1, i.e. △ p1=f (εw, q).Similarly survey
Try the resistance coefficient ε under nearly surge conditioncAnd system-head curve 2, i.e. △ p2=f (εc, q).Test Ying Xiankai under periodic condition
Equipment is run to maximum (top) speed, progressively closes off blow valve by electronic blow valve, if close near surge line blow valve it is complete not yet
Contract fully continues to close valve, repeats the above process, until blow valve can completely close, record corresponding pumping after should reducing revolving speed
Amount and vacuum degree continue reduction of speed and obtain resistance coefficient εjAnd system-head curve 3, i.e. △ p3=f (εj, q).
Step 3: turbine vacuum equipment 10 is accessed in a kind of above-mentioned turbine vacuum system；
Step 4: by the linkage control of valve and turbine vacuum equipment 10, system traffic coverage and difference are determined in real time
Pipe system performance curve and resistance coefficient under working condition, calculated automatically by PLC program maximum vacuum under current state and
The maximum speed that equipment can be run；
Valve includes pneumatic control valve 5 and electric control valve 6.
5 quick action of pneumatic control valve, can quickly compensate system-head curve, and main air inlet pipe road valve is not limited to the present embodiment
In pneumatic control valve, also include other types can be with the valve of quick acting.
Electric control valve 6 degree of regulation is high, the installation site of the valve be not limited to the present embodiment in position, it is true in turbine
Installing electric control valve on pipeline before 10 entrance of null device can be with the valve also includes the high valve of other degree of regulation
Type.
Step 5: in the instantaneous unusual fluctuations of vacuum degree, system-head curve change is quickly compensated by controlling opening of valve
Change, system-head curve is made to restore the state extremely preceding to vacuum degree, while the running speed for reducing turbine vacuum equipment 10 is extremely set
Minimum value.
Pneumatic control valve 5 in Fig. 1 and electric control valve 6 are given into 100% aperture, starting vacuum equipment 10 to revolving speed is
Between 0.75*n~0.8*n, progressively close off electric control valve 6, if close near surge line blow valve do not completely close yet,
Revolving speed should be reduced, until blow valve completely closes.After blow valve completely closes, selection is transported not higher than 3~5 revolving speeds of this revolving speed
Row vacuum equipment records the corresponding sucking rate of these operating points and vacuum degree, obtains the resistance of pipe system coefficient under current state
εdAnd system-head curve, i.e. △ pd=f (εd, q), compare the resistance coefficient ε under current statedThe determining resistance coefficient with Fig. 4 test
εw、εc、εj。
Work as εd< εw, illustrate that vacuum system operates in zero load region, pipe system performance curve △ pd=f (εd, q) and equipment
Overload characteristic line △ p2Revolving speed determined by the intersection point of=f (n) is the maximum (top) speed that vacuum equipment can be run under current state, very
Reciprocal of duty cycle is the accessible maximum vacuum of system under current state.
Work as εw< εd< εc, illustrate that vacuum system operates in normal duty region, vacuum equipment can be run under current state
Maximum (top) speed is the maximum (top) speed of equipment, pipe system performance curve △ pd=f (εd, q) with vacuum determined by the intersection point of maximum (top) speed
Degree is the accessible maximum vacuum of system.
Work as εc< εd< εj, illustrate that vacuum system operates in surge load area, pipe system performance curve △ pd=f (εd, q) with
Equipment surging characteristic line △ p1Revolving speed determined by the intersection point of=f (n) is that the maximum that vacuum equipment can be run under current state turns
Speed, vacuum degree are the accessible maximum vacuum of system under current state.
Cause vacuum equipment overload protection to be shut down to avoid vacuum system from instantaneously entering no-load run region, reduces true
Operation energy consumption under empty abnormal conditions improves system and restores response speed, when vacuum suction point 1 detects abnormal signal and feeds back
After PLC system 13, PLC system 13 is closed to pneumatic control valve 5 to the signal of 40% aperture, while reducing turbine vacuum equipment
10 revolving speed after turbine vacuum equipment 10 reaches the revolving speed, adjusts pneumatic control valve 5 between 0.75*n~0.8*n again
Aperture, make resistance of pipe system characteristic value close to abnormal preceding value, the system-head curve that pneumatic control valve 5 compensates under this aperture at this time
With it is abnormal preceding suitable, after the signal that vacuum suction point 1 feeds back to PLC system 13 is normal, PLC system 13 is by 100% aperture
Signal is sent to pneumatic control valve 5, while being to restore abnormal preceding vacuum to abnormal preceding revolving speed by 10 raising speed of turbine vacuum equipment
State.
As shown in Figs. 1-5, the trigger signal in step 5, by a certain signal of vacuum suction point 1 as vacuum degree exception.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (2)
1. a kind of turbine vacuum system, it is characterised in that: including gas piping (4)；Multiple vacuum suction points (1) pass through after merging
The outlet connection turbine of the entrance of gas piping (4) connection gas-filtering device (7), the gas-filtering device (7) is true
The entrance of null device (10)；The gas piping (4) is gentle equipped with first pressure sensor (2), the first temperature sensor (3)
Dynamic regulating valve (5), the gas-filtering device (7) are equipped with electric control valve (6), the import of the turbine vacuum equipment (10)
It is equipped with second temperature sensor (8) and second pressure sensor (9), the outlet of the turbine vacuum equipment (10) is equipped with the
Three-temperature sensor (12) and third pressure sensor (11)；The first pressure sensor (2), first temperature sensor
(3), the second temperature sensor (8), the second pressure sensor (9), the third temperature sensor (12), described
Three pressure sensors (11) are connect with the input terminal of PLC system (13), the pneumatic control valve (5) and the electric control valve
(6) it is connect with the output end of the PLC system (13).
2. a kind of turbine vacuum system according to claim 1, it is characterised in that: the turbine vacuum equipment (10) is tooth
Take turns acceleration type or direct-driving type high-speed centrifugal slewing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920174090.4U CN209510665U (en) | 2019-01-31 | 2019-01-31 | A kind of turbine vacuum system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920174090.4U CN209510665U (en) | 2019-01-31 | 2019-01-31 | A kind of turbine vacuum system |
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| Publication Number | Publication Date |
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| CN209510665U true CN209510665U (en) | 2019-10-18 |
Family
ID=68203643
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| CN201920174090.4U Active CN209510665U (en) | 2019-01-31 | 2019-01-31 | A kind of turbine vacuum system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109667771A (en) * | 2019-01-31 | 2019-04-23 | 浙江飞旋科技有限公司 | A kind of turbine vacuum system and control method |
-
2019
- 2019-01-31 CN CN201920174090.4U patent/CN209510665U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109667771A (en) * | 2019-01-31 | 2019-04-23 | 浙江飞旋科技有限公司 | A kind of turbine vacuum system and control method |
| CN109667771B (en) * | 2019-01-31 | 2024-01-02 | 浙江飞旋科技有限公司 | Turbine vacuum system and control method |
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