CN209510584U - Linear compressor air inlet-exhaust valve component and linear compressor - Google Patents
Linear compressor air inlet-exhaust valve component and linear compressor Download PDFInfo
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- CN209510584U CN209510584U CN201822123934.0U CN201822123934U CN209510584U CN 209510584 U CN209510584 U CN 209510584U CN 201822123934 U CN201822123934 U CN 201822123934U CN 209510584 U CN209510584 U CN 209510584U
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Abstract
The utility model proposes a kind of linear compressor air inlet-exhaust valve components and linear compressor, belong to linear compressor technical field.This linear compressor air inlet-exhaust valve component includes cylinder cover, exhaust valve plate, mover skeleton, piston, welded post and suction valve chip, exhaust valve plate is arranged in the inside of cylinder cover, the outer end face of exhaust valve plate is plane, the end assembly connection piston of mover skeleton, welded post is arranged in the middle position of internal piston, the outer end face of piston and the outer end face of welded post are in same plane, and the outer end face welding suction valve chip and suction valve chip of welded post fit closely the outer end face of piston.The utility model has the beneficial effects that having abandoned suction valve chip is connected by screw to scheme in piston end surface, reduce clearance volume, improve the refrigerating capacity and refrigerating efficiency of compressor, reduce the cost of compressor, improve the reliability of compressor, it is designed convenient for the loss of weight of exhaust valve plate, compressor is promoted to develop to higher frequency direction.
Description
Technical field
The utility model relates to linear compressor technical fields, more particularly to a kind of linear compressor suction and discharge valve group
Part and linear compressor.
Background technique
Linear compressor is refrigerant gas to be drawn into cylinder, and make piston in vapour using the driving force of linear electric machine
It is done reciprocating linear motion in cylinder to compress refrigerant gas, the refrigerant of compressive state is then discharged to condenser, is finally steaming
It sends out device and realizes refrigeration effect.Air intake passage will be arranged in the piston of linear compressor, and suction valve chip need to be mounted on the end face of piston.
The end face that suction valve chip is fixed on piston by screw is generallyd use at present, specific there are two types of schemes.
A kind of scheme is that suction valve chip is fixed by screws on piston, and screw protrudes from suction valve chip, nonmetallic exhaust
Valve block is fixed in cylinder head assemblies, and nonmetallic exhaust valve plate position corresponding with screw opens up screw relief hole.This scheme is deposited
In following drawback: (1) suction valve chip is connected using screw, and screw fastening needs torque, and inevitable Floor screw will have head of screw,
Exhaust valve plate position corresponding with screw needs to make head of screw relief hole, this relief hole more slightly larger than head of screw can just can guarantee
Head of screw is fallen completely within wherein, causes to interfere to prevent the bias during installation concentricity and valve block opening and closing.But relief hole
In the presence of clearance volume is increased, refrigerating capacity is caused to decline.(2) suction valve chip is connected using screw, to prevent gas from threaded hole
Place's leakage, need to be such that suction valve chip is bonded completely with piston end surface to guarantee mounting plane degree, and therefore, screw and suction valve chip are matched
Conjunction face need to guarantee high-precision, this will increase the complete machine cost of compressor.(3) presence of exhaust valve plate relief hole reduces non-gold
The mechanical strength for belonging to exhaust valve plate, limits the design of exhaust valve plate loss of weight, further limits compressor to higher frequency
The development in direction.
Another scheme is that suction valve chip is fixed by screws on piston, and screw protrudes from suction valve chip, stainless steel row
Air valve plate is fixed on valve plate, and valve plate position corresponding with screw opens up screw relief hole.There is also following drawbacks for this scheme:
(1) suction valve chip is connected using screw, and screw fastening needs torque, and inevitable Floor screw will have head of screw, valve plate and screw
Corresponding position needs to make head of screw relief hole, this relief hole more slightly larger than head of screw can just can guarantee that head of screw is fallen completely within
Wherein, cause to interfere to prevent the bias during installation concentricity and valve block opening and closing.The presence of relief hole inevitably increases
Clearance volume, causes refrigerating capacity to decline, is unfavorable for the performance of maximum cooling capacity.In addition, exhaust valve plate is to rigidly fix with valve plate
, do not allow piston slap valve plate, displacement sensor need to be used to piston stroke strict control, increase cost, also reduce
Reliability.(2) suction valve chip is connected using screw, to prevent gas from leaking from threaded hole, need to make suction valve chip and piston end
Face is bonded completely to guarantee mounting plane degree, and therefore, the mating surface of screw and suction valve chip need to guarantee high-precision, this will increase pressure
The complete machine cost of contracting machine.(3) presence of exhaust valve plate relief hole reduces the mechanical strength of exhaust valve plate, limits exhaust valve
The design of piece loss of weight further limits development of the compressor to higher frequency direction.
Utility model content
The purpose of this utility model is to provide a kind of linear compressor air inlet-exhaust valve components and linear compressor, solve
Current linear compressor generally use screw the end face that suction valve chip is fixed on piston there is technical issues that it is many.
The utility model provides a kind of linear compressor air inlet-exhaust valve component, linear compressor air inlet-exhaust valve component packet
Cylinder cover, exhaust valve plate, mover skeleton, piston, welded post and suction valve chip are included, exhaust valve plate, row is arranged in the inside of cylinder cover
The outer end face of air valve plate is plane, and welded post is arranged in the middle position of the end assembly connection piston of mover skeleton, internal piston,
The outer end face of piston and the outer end face of welded post are in same plane, the outer end face welding suction valve chip and suction valve chip of welded post
Fit closely the outer end face of piston.
Further, the inner end of welded post is exposed from the inner face of piston, the end of welded post assembly connection mover skeleton.
Further, linear compressor air inlet-exhaust valve component further includes assembles post, baffle and piston spring, assembles post
Boss is arranged in one end, and the end of mover skeleton is tubular structure, and the inner wall at end of mover skeleton is provided with first step, assembles post
Baffle and piston spring are successively assembled, baffle is bonded boss, and one end of piston spring is bonded baffle, the other end patch of piston spring
Close first step, the other end of welded post assembly connection assembles post.
Further, the inner end of welded post is provided with external screw thread, and the other end of assembles post offers threaded hole, welded post
Inner end is threadedly connected in the threaded hole of assembles post.
Further, linear compressor air inlet-exhaust valve component further includes gasket and exhaust spring, the inside card of cylinder cover
Second step is arranged on gasket for connection pad piece, and one end of exhaust spring is clamped second step, and the other end of exhaust spring is clamped exhaust
The inner end of valve block.
Further, the piston is made of powdered metallurgical material.
Further, welded post is fixed on to the middle position of internal piston by the way of being pressed into advance.
Further, pilot hole is arranged in the middle position of piston, and welded post and pilot hole are interference fitted;Alternatively, making
Make the middle position that welded post is embedded in internal piston when piston.
Further, linear compressor air inlet-exhaust valve component further includes cylinder seat, and the inside of cylinder cover is bonded cylinder seat,
Cylinder cover connects cylinder seat through screw.
The utility model also provides a kind of linear compressor, and the linear compressor includes that above-mentioned linear compressor is inhaled
Exhaust valve component.
Compared with prior art, the linear compressor of the utility model air inlet-exhaust valve component and linear compressor have with
Lower features and advantages:
The linear compressor of the utility model is applied to linear compressor with air inlet-exhaust valve component, and it is logical to have abandoned suction valve chip
The scheme that screw is connected to piston end surface is crossed, clearance volume is reduced, improves the refrigerating capacity and refrigerating efficiency of compressor;It need not
Displacement sensor is set to piston stroke strict control, reduces the cost of compressor, improves the reliability of compressor;Also not
The mating surface of screw and suction valve chip must be made to guarantee high-precision, also reduce the cost of compressor;Exhaust valve plate does not need to design
Relief hole designs convenient for the loss of weight of exhaust valve plate, compressor is promoted to develop to higher frequency direction.
After specific embodiment of the present utility model is read in conjunction with the figure, it will become more the characteristics of the utility model with advantage
Add clear.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is this
Some embodiments of utility model, for those of ordinary skill in the art, without creative efforts, also
Other drawings may be obtained according to these drawings without any creative labor.
Fig. 1 is the structural schematic diagram of the utility model embodiment linear compressor air inlet-exhaust valve component;
Fig. 2 is piston, welded post and suction valve chip in the utility model embodiment linear compressor air inlet-exhaust valve component
Cross-sectional view after assembly;
Fig. 3 is piston, welded post and suction valve chip in the utility model embodiment linear compressor air inlet-exhaust valve component
Left view after assembly;
Fig. 4 is piston, welded post and suction valve chip in the utility model embodiment linear compressor air inlet-exhaust valve component
Right view after assembly;
Wherein,
1, cylinder cover, 2, gasket, 3, exhaust spring, 4, exhaust valve plate, 5, cylinder seat, 6, piston spring, 7, baffle, 8, dress
With column, 9, mover skeleton, 10, piston, 11, welded post, 12, suction valve chip, A, compression chamber, B, air intake passage, C, exhaust passage,
D, pad.
Specific embodiment
As shown in Figures 1 to 4, the present embodiment provides a kind of linear compressor air inlet-exhaust valve components, can be by the present embodiment
Linear compressor with air inlet-exhaust valve component assemble be applied to linear compressor.The linear compressor air inlet-exhaust valve of the present embodiment
Component has abandoned suction valve chip 12 and has needed to be connected by screw to the scheme in 10 end face of piston, it is not necessary to head of screw relief hole is set,
Clearance volume is reduced, the refrigerating capacity and refrigerating efficiency of linear compressor are improved;Displacement sensor need not be set to piston 10
Stroke strict control reduces the cost of linear compressor, improves the reliability of linear compressor;Also it need not make screw and inhale
The mating surface of air valve plate 12 guarantees high-precision, also reduces the cost of linear compressor;Exhaust valve plate 4 does not need design and steps down
Hole is designed convenient for the loss of weight of exhaust valve plate 4, promotes linear compressor and develop to higher frequency direction.
The linear compressor air inlet-exhaust valve component of the present embodiment includes cylinder cover 1, cylinder seat 5, exhaust valve plate 4, mover
The portions such as skeleton 9, piston 10, welded post 11, suction valve chip 12, assembles post 8, baffle 7, piston spring 6, gasket 2 and exhaust spring 6
Part.
End (left end of mover skeleton 9 in Fig. 1) assembly connection piston 10 of mover skeleton 9.Inner end (the figure of welded post 11
The right end of welded post 11 in 1) expose from the inner face (right side of piston 10 in Fig. 1) of piston 10,11 assembly connection of welded post
The end of mover skeleton 9 so that mover skeleton 9 end assembly connection piston 10.Welded post 11 not only can be with assembly connection mover
The end of skeleton 9 so that mover skeleton 9 end assembly connection piston 10, can also be in the pad of the outer end face of welded post 11
Suction valve chip 12 is welded on D, so that welded post 11 is realized dual-use material, is kept structure more compact, reduce the cost input of product.
The specific type of attachment of the end of 11 assembly connection mover skeleton 9 of welded post: it (is assembled in Fig. 1 one end of assembles post 8
The right end of column 8) setting boss, the end of mover skeleton 9 is tubular structure, and the inner wall at end of mover skeleton 9 is provided with First
Rank, assembles post 8 successively assemble baffle 7 and piston spring 6, and baffle 7 is bonded the side (left side for boss in Fig. 1 for being fastened on boss
Side), one end of piston spring 6 is bonded baffle 7, and the other end of piston spring 6 is bonded first step, 11 assembly connection of welded post dress
The other end (left end of assembles post 8 in Fig. 1) with column 8.Mover skeleton 9 connects piston 10 through piston spring 6, can make mover bone
Frame 9 and piston 10 are flexibly connected, and are guaranteed in 10 operational process of piston not by lateral deviation power.
The other end of 11 assembly connection assembles post 8 of welded post can be there are many type of attachment, and the present embodiment is preferably following to be connected
Connect form: the inner end of welded post 11 is provided with external screw thread, and the other end of assembles post 8 offers threaded hole, the inner end of welded post 11
It is threadedly connected in the threaded hole of assembles post 8.
The edge of the inside (right side of cylinder cover 1 in Fig. 1) of cylinder cover 1 is bonded cylinder seat 5, and cylinder cover 1 connects through screw
Connect cylinder seat 5.Exhaust valve plate 4 is arranged in the inside of cylinder cover 1.Specifically, the edge of the inside of cylinder cover 1 is clamped cricoid gasket
2, second step is arranged in the edge of gasket 2, and the big end of exhaust spring 3 is clamped the second step on gasket 2, exhaust spring 3
The inner end (left end of exhaust valve plate 4 in Fig. 1) of clamping exhaust valve plate 4 in small end.Exhaust valve plate 4 is through 3 attachment spacers of exhaust spring
2, it is ensured that exhaust valve plate 4 can be closely bonded with cylinder seat 5 when closed.
The outer end face (right side of exhaust valve plate 4 in Fig. 1) of exhaust valve plate 4 is plane.Middle position inside piston 10
Welded post 11 is set, and the outer end face (left side of piston 10 in Fig. 1) and the outer end face of welded post 11 of piston 10 (weld in Fig. 1
The left side of column 11) it is in same plane, suction valve chip 12, suction valve chip are welded on the pad D of the outer end face of welded post 11
12 fit closely the outer end face of piston 10.
The linear compressor of the present embodiment air inlet-exhaust valve component, it is preferred that its piston 10 is made of powdered metallurgical material,
The production cost of piston 10 is reduced, the form error of piston 10 is also reduced.Certainly, piston 10 is also not limited to by powder metallurgy material
Material is made, and piston 10 can also be made of cast iron or aluminum material, and only the manufacture craft of piston 10 becomes complicated, improves life
Produce cost.Welded post 11 is fixed on the middle position inside piston 10 by the present embodiment by the way of being pressed into advance.Using precompressed
There are two types of the modes entered, and pilot hole is arranged in the middle position of piston 10 after shaping one is piston 10, by welded post 11 and assembly
Hole interference fit;Another kind is that welded post 11 is embedded in the middle position inside piston 10 when making piston 10.In this way, passing through
Both pre- press modes, can make welded post 11 be embedded in the inside of piston 10 securely, and assembly technology is simple.Certainly,
Threaded hole can be set in the middle position of piston 10, external screw thread is arranged in the cartridge outer surface of welded post 11, and the two passes through screw thread
The reliable of cooperation is guaranteed using certain measure with merging, only the cooperation technique of the two is excessively complicated, improves production cost.
The linear compressor of the present embodiment, which is powered, to be run, and the equal moving components of piston 10 do straight reciprocating motion along axis,
The position of the moving components such as piston 10 shown in Fig. 1 is equilbrium position.When moving component moves right, linear compressor, which is in, to be inhaled
Gas process, refrigerant enter in compression chamber A along air intake passage B;When moving component moves downward, linear compressor is in
Compression exhaust process, refrigerant enter in refrigeration system along exhaust passage C.When 10 end face of piston and cylinder end face contact
When, i.e. exhaust ends, and the gas in compression chamber A is all discharged.
Certainly, the above description is not intended to limit the present invention, and the utility model is also not limited to the example above,
The variations, modifications, additions or substitutions that those skilled in the art are made in the essential scope of the utility model, are also answered
Belong to the protection scope of the utility model.
Claims (9)
1. a kind of linear compressor air inlet-exhaust valve component, it is characterised in that: linear compressor air inlet-exhaust valve component includes vapour
Exhaust valve plate, exhaust valve is arranged in the inside of cylinder cap, exhaust valve plate, mover skeleton, piston, welded post and suction valve chip, cylinder cover
The outer end face of piece is plane, and welded post, piston is arranged in the middle position of the end assembly connection piston of mover skeleton, internal piston
Outer end face and the outer end face of welded post be in same plane, the outer end face welding suction valve chip and suction valve chip of welded post are close
It is bonded the outer end face of piston.
2. linear compressor according to claim 1 air inlet-exhaust valve component, it is characterised in that: the inner end of welded post is from work
The inner face of plug exposes, the end of welded post assembly connection mover skeleton.
3. linear compressor according to claim 2 air inlet-exhaust valve component, it is characterised in that: linear compressor suction
Air-valve assembly further includes assembles post, baffle and piston spring, and boss is arranged in one end of assembles post, and the end of mover skeleton is tubular
Structure, the inner wall at end of mover skeleton are provided with first step, and assembles post successively assembles baffle and piston spring, and baffle fitting is convex
Platform, one end of piston spring are bonded baffle, and the other end of piston spring is bonded first step, welded post assembly connection assembles post
The other end.
4. linear compressor according to claim 3 air inlet-exhaust valve component, it is characterised in that: the inner end of welded post is arranged
There is external screw thread, the other end of assembles post offers threaded hole, and the inner end of welded post is threadedly connected in the threaded hole of assembles post.
5. linear compressor according to claim 1 air inlet-exhaust valve component, it is characterised in that: linear compressor suction
Air-valve assembly further includes gasket and exhaust spring, and the inside of cylinder cover is clamped gasket, second step, exhaust spring is arranged on gasket
One end be clamped second step, exhaust spring the other end clamping exhaust valve plate inner end.
6. linear compressor according to claim 1 air inlet-exhaust valve component, it is characterised in that: the piston is by powder smelting
Golden material is made.
7. linear compressor according to claim 1 air inlet-exhaust valve component, it is characterised in that: welded post is used precompressed
The mode entered is fixed on the middle position of internal piston.
8. linear compressor according to claim 7 air inlet-exhaust valve component, it is characterised in that: the interposition of piston installs
Pilot hole is set, welded post and pilot hole are interference fitted;Alternatively, when making piston by the centre of welded post insertion internal piston
Position.
9. a kind of linear compressor, it is characterised in that: the linear compressor includes that claim 1 to 8 is described in any item straight
Wire compression machine air inlet-exhaust valve component.
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CN201822123934.0U CN209510584U (en) | 2018-12-18 | 2018-12-18 | Linear compressor air inlet-exhaust valve component and linear compressor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109356821A (en) * | 2018-12-18 | 2019-02-19 | 青岛万宝压缩机有限公司 | Linear compressor air inlet-exhaust valve component and linear compressor |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109356821A (en) * | 2018-12-18 | 2019-02-19 | 青岛万宝压缩机有限公司 | Linear compressor air inlet-exhaust valve component and linear compressor |
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