CN209508091U - A kind of gas circulation coking crude phenol cleaning production apparatus - Google Patents

A kind of gas circulation coking crude phenol cleaning production apparatus Download PDF

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Publication number
CN209508091U
CN209508091U CN201920120629.8U CN201920120629U CN209508091U CN 209508091 U CN209508091 U CN 209508091U CN 201920120629 U CN201920120629 U CN 201920120629U CN 209508091 U CN209508091 U CN 209508091U
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tower
pipeline
acidification
connect
sodium carbonate
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李玉财
苏国贤
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SHANXI YONGDONG CHEMICAL CO Ltd
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SHANXI YONGDONG CHEMICAL CO Ltd
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Abstract

A kind of gas circulation coking crude phenol cleaning production apparatus, it is therefore an objective to which energy conservation and environmental protection simultaneously reduces equipment corrosion;The utility model includes decomposition tower, acidification tower, a crude phenols medial launder, acidification tower raw material pump, sodium carbonate liquor medial launder, sodium carbonate liquor pump, carbon dioxide balance tank, acidification bubbler and circulating fan;Decomposition tower top, bottom gas pipeline are connect with acidification top of tower, bottom gas pipeline respectively, the crude phenols pipeline of bottom one time is connect with a crude phenols medial launder top feed pipe, and bottom sodium carbonate liquor pipeline is connect with sodium carbonate liquor medial launder top feed pipe;Acidification tower bottom crude phenols pipeline, carbonic acid sodium channel are connect with finished product crude phenols pipeline, sodium carbonate liquor medial launder top feed pipe respectively;Acidification tower raw material pump intake pipeline is connect with a crude phenols medial launder lower part outlet pipeline, and outlet conduit is connect with acidification tower top feed pipe;The distribution of sodium carbonate liquor medial launder top feed pipe is connect with decomposition tower, acidification tower lower part sodium carbonate liquor pipeline.

Description

A kind of gas circulation coking crude phenol cleaning production apparatus
Technical field
The utility model relates to a kind of gases to recycle coking crude phenol cleaning production apparatus.
Background technique
Industrially from high temperature coal-tar, middle coalite tar extract phenolic substances method be, first to coal tar into Row distillation, to obtain the relatively high carbolic oil fraction of phenol content.Its fraction is washed phenolic material with NaOH aqueous solution again Matter is separated, and principle is that NaOH reacts generation sodium phenolate solution with phenolic substances (process is also washing process).Then lead to It crosses and crude phenols is made with acidic materials decomposition sodium phenolate (process is also decomposable process).China's sodium phenolate decomposes production crude phenols at present Mainly using flue gas, (active principle is CO2) decompose and two methods of sulfuric acid decomposition, the scientific and technological Limited Liability of Shandong Dezhou gold energy House journal CN102206140A, which is announced, uses sulfur dioxide (SO2) gas decomposed, also there is document report using pure CO2Point There are certain drawbacks in solution, the above several method.It is the CO utilized in flue gas that flue gas, which is decomposed,2Generation is reacted with sodium phenolate Crude phenols and sodium carbonate (Na2CO3), due to containing a small amount of SO in flue gas2Gas (50mg/Nm3--200mg/Nm3) and a certain amount of Water, have sulfurous acid generation in decomposable process, not only equipment caused to corrode, Na after disassembly2CO3In aqueous solution also Na can be contained2SO3Equal impurity, are unfavorable for Na2CO3Recycling.In addition flue gas CO2Content it is very low, according to flue gas come Its CO of source difference2Content generally 10%--20% and reaction efficiency it is very low, decompose gas there are about 80%--90% and be discharged by system In the middle of atmosphere, environment is caused to seriously affect.With sulfur dioxide (SO2) gas decompose when, since the presence of water has Asia Sulfuric acid generates, severe corrosion equipment, while unreacted sulfur dioxide (SO2) be discharged into atmosphere and have an impact to environment.Have a Other enterprise uses pure CO2It decomposes, due to CO2Concentration is high, there is sodium bicarbonate (NaHCO3) Crystallization Plugging equipment the problem of.Sulfuric acid point Solution has a large amount of sodium sulphate (Na2SO4) waste liquid generation, this sodium sulphate (Na2SO4) waste liquid contains many harmful substances, it is useless at present Water treatment technology cannot be handled very well.Sulfuric acid process has continuous decomposition and interval to decompose two kinds of techniques when decomposing sodium phenolate, no matter adopt Require to mix sulfuric acid with sodium phenolate and control 90 DEG C of decomposition temperature with that technique, sodium phenolate containing phenol 20%--40% it Between, when sulfuric acid decomposition is added, the sulfuric acid for not being in time for reaction can exist in the form of dilute sulfuric acid in equipment part, under these conditions Equipment is corroded very serious.The sewage disposal technology that sulfuric acid process decomposes current China of sodium sulfate waste liquid that sodium phenolate generates is difficult Processing when Biochemical method sewage, if sodium sulphate content is exceeded to will cause activated sludge mortality, leads to system when serious It is not normally functioning.When batch technology sulfuric acid decomposition sodium phenolate, since decomposable process is exothermic reaction, in sulfuric acid decomposition operation A large amount of " acid mist " can be also generated, operating environment is seriously affected.Although it is upper to disclose record persulfuric acid decomposition with the presence of technical literature State solution to the problem, " acid mist " generated when such as being washed and decomposed with sodium phenolate;To Na2SO4Waste liquid carries out crystallization treatment etc.; It fails to fundamentally solve the problems, such as that environment is polluted in equipment corrosion and " three wastes ".
Utility model content
The utility model aim is to overcome the shortcomings of above-mentioned prior art, provides a kind of easy to operate, energy conservation and environmental protection, reduction Gas recycles coking crude phenol during equipment burn into extends the high temperature coal-tar of the cycle of operation, middle coalite tar processing and refining Cleaning production apparatus.
The utility model include decomposition tower, acidification tower, a crude phenols medial launder, acidification tower raw material pump, in sodium carbonate liquor Between slot, sodium carbonate liquor pump, carbon dioxide balance tank, acidification bubbler and circulating fan.Decomposition tower is filler for flower ring tower, installation On ground, top gas pipeline is connect with acidification top of tower gas pipeline, and bottom gas pipeline is acidified tower bottom gas pipeline Connection, the crude phenols pipeline of bottom one time connect with a crude phenols medial launder top feed pipe, the sodium carbonate liquor pipeline of bottom and The connection of sodium carbonate liquor medial launder top feed pipe;Acidification tower is filler for flower ring tower, is mounted on ground, top gas pipeline Connect with decomposition tower top gas pipeline, bottom gas pipeline is connect with decomposition tower bottom gas pipeline, bottom crude phenols pipeline with The connection of finished product crude phenols pipeline, bottom carbonic acid sodium channel are connect with sodium carbonate liquor medial launder top feed pipe;In crude phenols Between slot be mounted on ground, upper part feed pipe is connect with the crude phenols pipeline of decomposition tower lower part one time, lower part outlet pipeline and acidification The connection of tower raw material pump intake pipeline;Acidification tower raw material pump is mounted on ground, and inlet duct goes out with a crude phenols medial launder lower part Mouth pipeline connection, outlet conduit are connect with acidification tower top feed pipe;Sodium carbonate liquor medial launder is mounted on ground, upper part Feed pipe distribution is connect with decomposition tower, acidification tower lower part sodium carbonate liquor pipeline, and lower part outlet pipeline and sodium carbonate liquor pump Inlet duct connection;Sodium carbonate liquor pump is mounted on ground, inlet duct and sodium carbonate liquor medial launder lower part outlet pipeline Connection, outlet conduit are sent pipeline outside with sodium carbonate liquor and are connect;Carbon dioxide balance tank is mounted in about 12 meters of high platforms, gas Body import converges pipeline and connect with decomposition tower and acidification overhead gas, and gas vent is connect with circulating fan gas access;Acidification Bubbler is mounted on acidification tower bottom and connect with 95% fresh carbon dioxide service;Circulating fan is mounted on ground, gas Entrance is connect with carbon dioxide balance tank, and gas vent converges pipeline and connect with decomposition tower and acidification tower bottom gas access;For The pressure of the balanced gas circulatory system is provided with individual calling on carbon dioxide balance tank top and cuts down and single-suction valve.
The individual calling cuts down the model and type with single-suction valve: individual calling cuts down model are as follows: HXF7 band adapter tube (back-fire relief) type, single suction are cut down Model are as follows: HXF-DX type.The individual calling, which is cut down, to be mounted on carbon dioxide balance canister body central upper portion line;Single-suction valve is mounted on two On carbonoxide compensator cylinder central upper portion line.Acidification bubbler is mounted on the centre bit of acidification tower bottom liquid level or less 100mm It sets.It is acidified at tower lower layer filler lower part 200mm and setting model RH-500 type carbon dioxide is dense on circulating fan outlet conduit Spend detector.
When system bears positive pressure, single breathing valve opens exhaled gas and releases positive pressure;When system bears negative pressure, single-suction valve is beaten Open sucking AB Air Bleed negative pressure.It thereby guarantees that system pressure in a certain range, guarantee to be safely operated and reduces gas emissions. The diameter and inspiratory capacity of single inlet valve are determined according to the fresh carbon dioxide concentration of sodium phenolate treating capacity and supplement, design suction pressure Power is -500Pa, sucks air when system pressure is low with balance system pressure and is not less than -500Pa;The diameter that individual calling is cut down It is also to be determined according to the fresh carbon dioxide concentration of sodium phenolate treating capacity and supplement with expiration amount, single breathing valve design exhalation pressure is + 500Pa, gas is discharged when system pressure is high, and to the burning of tar distillation system heating furnace, (coking crude phenol production is from coal Extracted in tar, extraction process has a tar distillation heating furnace), and balance system pressure is not higher than+500Pa.
The decomposition tower uses packed tower, packed height: 2 × 4 meters of stainless steel (304) Pall ring fillers, tower body material: no It becomes rusty steel (304), tower height: 22.36 meters;The acidification tower uses packed tower, packed height: 2 × 4 meters of stainless steel (304) Pall rings Filler, tower body material: stainless steel (304), tower height: 22.36 meters;
Decomposition tower, acidification tower to control inlet tower gas body carbon dioxide in use process should not be excessive;Decomposition tower, acidification tower Use process to control bottoms level should not wide fluctuations, liquid level is excessively high possible to occur " flooding " accident, the too low meeting of liquid level Influence the separating effect of crude phenols and sodium carbonate liquor;Carbon dioxide balance pot bottom will have leakage fluid dram, exclude condensate liquid in time;It follows Ring blower will have leakage fluid dram, exclude condensate liquid in time;Gas concentration lwevel inspection should be arranged in acidification tower bottom, circulating fan outlet It surveys, to accurately control each position gas carbon dioxide concentration.
The utility model is greater than 95% CO using concentration2Adjust recyclegas CO2Concentration, recyclegas and sodium phenolate are dividing Inversely contact is once decomposed in solution tower;Some undecomposed sodium phenolate, is made a gift to someone in decomposition product Further decomposition solution is inversely contacted in acidification tower with recyclegas and obtains crude phenols finished product and Na2CO3Solution, Na2CO3Solution recycling It utilizes.The unreacting gas that decomposition tower, acidification tower top escape enters carbon dioxide balance tank, then is transported to decomposition by circulating fan Tower and acidification tower bottom are recycled.It is greater than 95% in the acidification bubbler supplement concentration that circulating fan exported and be acidified tower bottom CO2Guarantee recyclegas gas concentration lwevel balance.
The utility model compared with prior art, establishes the decomposition gas circulatory system, and 95% CO is greater than with concentration2As Gas-circulating system supplements CO2Extra a small amount of gas is discharged into tar distillation system heating furnace and burned, solves existing phenol by gas source Equipment existing for sodium salt operation splitting corrodes (sulfuric acid decomposition and SO2Decompose), the cycle of operation short (pure CO2Decompose), tail gas pollution ring The problems such as border (flue gas decomposition), long-term operation and clean manufacturing are realized, section high, easy to operate with automatization level Can be environmentally friendly, with low investment, good in economic efficiency the advantages that.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
In figure: K01 is decomposition tower, and K02 is acidification tower, and P01 is acidification tower raw material pump, and P02 is sodium carbonate liquor pump, B01 For circulating fan, T01 is a crude phenols medial launder, and T02 is sodium carbonate liquor medial launder, and T03 is carbon dioxide balance tank, M01 To be acidified bubbler.
1 is sodium phenolate entrance, and 2 be to be acidified the fresh carbon dioxide of bubbler to fill into mouth, 3 exported for circulating fan it is fresh Carbon dioxide fills into mouth, and 4 send mouth outside for sodium carbonate liquor, and 5 export for product crude phenols.
Specific embodiment
Decomposition tower (K01), acidification tower (K02) are all made of filler for flower ring tower;Decomposition tower (K01) is mounted on ground, top Gas pipeline is connect with acidification top of tower gas pipeline, and bottom gas pipeline is connect with acidification tower bottom gas pipeline, bottom one Secondary crude phenols pipeline is connect with crude phenols medial launder (T01) top feed pipe, the sodium carbonate liquor pipeline and sodium carbonate of bottom The connection of solution medial launder (T02) top feed pipe;Acidification tower (K02) is mounted on ground, and bottom crude phenols pipeline and finished product are thick The connection of phenol pipeline, bottom carbonic acid sodium channel are connect with the top sodium carbonate liquor medial launder (T02) feed pipe;Among crude phenols Slot (T01) is mounted on ground, and upper part feed pipe is connect with the crude phenols pipeline of decomposition tower lower part one time, lower part outlet pipeline and acid Change the connection of tower (K02) raw material pump intake pipeline;Acidification tower (K02) raw material pump is mounted on ground, inlet duct and a crude phenols The connection of medial launder (T01) lower part outlet pipeline, outlet conduit are connect with the acidification top tower (K02) feed pipe;Sodium carbonate liquor Medial launder (T02) is mounted on ground, and the distribution of upper part feed pipe and decomposition tower (K01), the acidification lower part tower (K02) sodium carbonate are molten The connection of liquid pipe road, lower part outlet pipeline are connect with sodium carbonate liquor pump (P02) inlet duct;Sodium carbonate liquor pumps (P02) installation On ground, inlet duct is connect with sodium carbonate liquor medial launder (T02) lower part outlet pipeline, outlet conduit and sodium carbonate liquor Send pipeline connection outside;Carbon dioxide balance tank (T03) is mounted in a high platform, gas feed and decomposition tower (K01) and Acidification tower (K02) top gas body converges pipeline connection, and gas vent is connect with the gas access circulating fan (B01);It is acidified bubbler (M01) it is mounted on the acidification tower bottom (K02) and is connect with 95% fresh carbon dioxide service;Circulating fan (B01) is mounted on Ground, gas access are connect with carbon dioxide balance tank (T03), gas vent and decomposition tower (K01) and acidification bottom tower (K02) Converge pipeline connection in gas access.
On the carbon dioxide balance tank top (T03), setting single suction is cut down, and single-suction valve specification is: DN80, HXF-DX type work as system Air is sucked when pressure is low, and -500Pa is not less than with balance system pressure;It is arranged on the carbon dioxide balance tank top (T03) Individual calling is cut down, and single-suction valve specification is: gas is discharged to tar in DN80, HXF7 band adapter tube (back-fire relief) type when system pressure is high Distallation systm heating furnace is burned, and is not higher than 500Pa with balance system pressure.
External sodium phenolate is transported to the decomposition tower top (K01) and inversely contacts with the recyclegas from tower bottom, exhausted big portion Divide sodium phenolate by the carbon dioxide (CO in recyclegas2) bottom decomposition tower (K01) is flowed into after decomposition.When tower bottom stops one section Between complete crude phenols and sodium carbonate (Na2 CO3) solution separation, sodium carbonate (Na2 CO3) solution flows automatically to its storage tank (T02), slightly Phenol flows automatically to a crude phenols medial launder (T01).
By in the crude phenols that once decompose also containing some unreacted sodium phenolate, will with acidification tower raw material pump (P01) It is sent to the acidification tower top (K02) and recyclegas (the effective component CO from tower bottom2) inversely contact, sodium phenolate quilt therein Carbon dioxide (CO in recyclegas2) acidification bubbler that acidification lower part tower (K02) is flowed into after decomposition, with dense in bubbler Degree is greater than 95% carbon dioxide (CO2) gas, carry out bubbling acidification, it is acidified after material stopped in acidification tower (K02) tower bottom A period of time completes crude phenols and sodium carbonate (Na2 CO3) solution separation, sodium carbonate (Na2 CO3) solution flows automatically to its storage tank (T02), crude phenols reach quality requirement factory.
Unreacted gas escapes into carbon dioxide balance tank (T03) by decomposition tower (K01), acidification tower (KO2) top, It is used again by the bottom cycle that circulating fan (B01) is respectively delivered to decomposition tower (K01) and is acidified tower (K02).In circulating fan (B01) acidification bubbler (M01) the supplement concentration for exporting and being acidified the bottom tower (KO2) is greater than 95% carbon dioxide (CO2) gas Body keeps system carbon dioxide (CO2) balance.

Claims (4)

1. a kind of gas recycles coking crude phenol cleaning production apparatus, it is characterized in that among including decomposition tower, acidification tower, a crude phenols Slot, acidification tower raw material pump, sodium carbonate liquor medial launder, sodium carbonate liquor pump, carbon dioxide balance tank, acidification bubbler and circulation Blower;Decomposition tower, acidification tower are all made of filler for flower ring tower;Decomposition tower is mounted on ground, top gas pipeline and acidification tower top Portion's gas pipeline connection, bottom gas pipeline with acidification tower bottom gas pipeline connect, the crude phenols pipeline of bottom one time with once slightly The connection of phenol medial launder top feed pipe, the sodium carbonate liquor pipeline and sodium carbonate liquor medial launder top feed pipe of bottom connect It connects;Acidification tower is mounted on ground, and bottom crude phenols pipeline is connect with finished product crude phenols pipeline, and bottom carbonic acid sodium channel and sodium carbonate are molten The connection of liquid medial launder top feed pipe;Crude phenols medial launder is mounted on ground, upper part feed pipe and decomposition tower lower part Crude phenols pipeline connection, lower part outlet pipeline are connect with acidification tower raw material pump intake pipeline;Acidification tower raw material pump is mounted on ground Face, inlet duct are connect with a crude phenols medial launder lower part outlet pipeline, and outlet conduit and acidification tower top feed pipe connect It connects;Sodium carbonate liquor medial launder is mounted on ground, the distribution of upper part feed pipe and decomposition tower, acidification tower lower part sodium carbonate liquor Pipeline connection, lower part outlet pipeline are connect with sodium carbonate liquor pump intake pipeline;Sodium carbonate liquor pump is mounted on ground, entrance Pipeline is connect with sodium carbonate liquor medial launder lower part outlet pipeline, and outlet conduit is sent pipeline outside with sodium carbonate liquor and connect;Dioxy Change Carbon balance tank to be mounted in a high platform, gas feed converges pipeline and connect with decomposition tower and acidification overhead gas, gas Body outlet is connect with circulating fan gas access;Acidification bubbler is mounted on acidification tower bottom and supplies with 95% fresh carbon dioxide It is connected to pipeline;Circulating fan is mounted on ground, and gas access is connect with carbon dioxide balance tank, gas vent and decomposition tower and Converge pipeline connection in acidification tower bottom gas access.
2. gas as described in claim 1 recycles coking crude phenol cleaning production apparatus, it is characterized in that in carbon dioxide balance tank Top is cut down provided with individual calling and single-suction valve;The diameter and inspiratory capacity of single inlet valve according to sodium phenolate treating capacity and supplement fresh two It aoxidizes concentration of carbon to determine, design suction pressure power is -500Pa, sucks air when system pressure is low with balance system pressure Not less than -500Pa.
3. gas as claimed in claim 1 or 2 recycles coking crude phenol cleaning production apparatus, it is characterized in that diameter that individual calling is cut down and Expiration amount is also to determine according to the fresh carbon dioxide concentration of sodium phenolate treating capacity and supplement, and single breathing valve design exhalation pressure is+ 500Pa。
4. gas as claimed in claim 1 or 2 recycles coking crude phenol cleaning production apparatus, it is characterized in that the decomposition tower, acid Change one section of tower that tower is two layers of stainless steel Pall ring filler.
CN201920120629.8U 2019-01-24 2019-01-24 A kind of gas circulation coking crude phenol cleaning production apparatus Active CN209508091U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109651092A (en) * 2019-01-24 2019-04-19 山西永东化工股份有限公司 A kind of gas circulation coking crude phenol clean preparation method and its device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109651092A (en) * 2019-01-24 2019-04-19 山西永东化工股份有限公司 A kind of gas circulation coking crude phenol clean preparation method and its device
CN109651092B (en) * 2019-01-24 2024-01-05 山西永东化工股份有限公司 Clean production method and device for gas circulation coking crude phenol

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