Kiss-coating bogie wheel production line
Technical field
The utility model belongs to product of rubber and plastic processing technique field more particularly to kiss-coating bogie wheel production line.
Background technique
Kiss-coating bogie wheel is that certain thickness rubber layer is coated in alloy rim, is usually used in caterpillar, has and holds
The effects of carrying, support, being driven, buffer.Kiss-coating bogie wheel needs to bear the adverse circumstances such as high load, periodic strain, performance
Directly affect the mobility, speed and durable reliability energy of endless-track vehicle.Last century is continued to use in the manufacture of kiss-coating bogie wheel at present
Moulding process, production equipment and intelligent level more fall behind, with the increasingly increase to kiss-coating bogie wheel demand, existing work
Skill production capacity cannot be improved effectively.Currently on the market temporarily without relatively advanced kiss-coating weight bearing wheel shaping method, there are no intelligences
Production line scheme and automation equipment matched with its, seriously restrict the manufacturing development of kiss-coating bogie wheel.
Patent CN2609751Y discloses a kind of tyre lining layer thin film production interlocking set, including cold feed extruder
Mechanism, film cooler structure, coiled body, is fed frame mechanism, leads opening mechanism and related methods of production calender mechanism.This is specially
Benefit sufficiently with light, mechanical, electrical integrated advanced technology, guarantee to produce in inner liner layer thin film, transport, transmitting, it is compound, batched
It is not stretched in journey, is indeformable, accuracy of alignment is high, to ensure that the inner liner layer thin film quality of production.
However the production technology of above-mentioned patent is just for the production of tire liner film, not to the more of kiss-coating bogie wheel
Kind film composite molding makes improvements, and does not solve the slow problem of existing kiss-coating bogie wheel development of manufacturing.
Utility model content
Place in view of the shortcomings of the prior art, technical problem to be solved in the utility model is to overcome existing production
Technique makes improvements just for the production of tire liner film, and it is slow not solve existing kiss-coating bogie wheel development of manufacturing
Problem, propose it is a kind of work efficiency is high, product quality is secure, layout structure advantages of simple, production unit transreplication, production capacity are easy
The kiss-coating bogie wheel production line of extension.
To solve the technical problem, the technical solution adopted in the utility model are as follows:
The utility model provides a kind of kiss-coating bogie wheel production line, for producing film and by the film in wheel rim
Fitting obtain kiss-coating bogie wheel, including set gradually extrusion device, two roller calendering devices, storage cloth cooling device, devices for taking-up,
Feed frame, exhaust apparatus, for film described in the severing when winding thickness of the film on the wheel rim reaches requirement
Cutting device, single-station laminating apparatus, manipulator and deposit moulding bed;
The film inlet of the corresponding two rollers calendering device in film outlet of the extrusion device, the two rollers calendering device
The corresponding storage cloth cooling device in film outlet film inlet, the corresponding volume in film outlet of the storage cloth cooling device
The film inlet of device is taken, the film outlet of the devices for taking-up corresponds to the film inlet of the feed frame, the feed frame
The film inlet of the corresponding exhaust apparatus in film outlet, the glue of the corresponding cutting device in film outlet of the exhaust apparatus
Piece entrance, the film inlet of the corresponding single-station laminating apparatus in film outlet of the cutting device, the single-station fitting
Device and manipulator are located at that described to deposit moulding bed ipsilateral.
Preferably, the feed frame includes storage rack and the first carriage, and the storage rack is located at the glue of the feed frame
Piece inlet, the storage rack are connected with first carriage, are equipped between the storage rack and the first carriage for dividing
Open the unwinding equipment of winding film.
Preferably, the feed frame includes the multiple feed frames being arranged successively in vertical direction.Preferably, described
The film outlet end of first carriage is correspondingly provided with the second carriage, and the exhaust apparatus and cutting device are along film transport side
To being sequentially arranged on second carriage, film of second carriage in the cutting device and second carriage
The first press bonding roller for flattening film is equipped between outlet.
Preferably, the cutting device includes severing cutter head, and the severing cutter head is by being set up in second carriage
First support frame of top is set to above second carriage, and the severing cutter head and first support frame sliding connect
It connects.
Preferably, the conveying direction of glide direction and the film of the severing cutter head on first support frame is in
Oblique angle.
Preferably, the exhaust apparatus includes for pricking the exhaust needle that hole is vented to film, and the exhaust needle is by being set to
Second support frame of second carriage two sides is set up in above second carriage.
It preferably, further include for the edge-neatening apparatus to the tire deburring after the completion of kiss-coating, the edge-neatening apparatus includes bottom
Seat and the deburring cutter head being connected with pedestal, the deburring cutter head and the pedestal are hinged.
Preferably, the storage cloth cooling device includes cooling transfer roller, and the cooling transfer roller includes cooling water circulators
With tensioning force snesor.
Preferably, the clamp device for clamping wheel rim, the clamp device are equipped in the middle part of single-station laminating apparatus side
Lower section is equipped with the second press bonding roller for pressing film.
Compared with prior art, the utility model has the beneficial effects that:
1, the utility model provides a kind of kiss-coating bogie wheel production line, collects the production of film and the composite molding of different films
In one, with Production Line Configured is simple and reasonable, work efficiency is high, product quality is secure, production unit transreplication, produces
The advantages of capable of easily extending;
2, the utility model provides a kind of kiss-coating bogie wheel production line, by the way that multiple feed frames are arranged, realizes a variety of glue
Piece is successively bonded one-pass molding, improves production efficiency, while whole device layout is more compact, reduces occupied area;
3, the utility model provides a kind of kiss-coating bogie wheel production line, through setting severing cutter head on the first support frame
The conveying direction of glide direction and film is in oblique angle, on the one hand improves different films in the contact area of joining place, improves
Binding force between different films;On the other hand be conducive to error caused by dispersion is connected bad because of different films.
Detailed description of the invention
Fig. 1 is kiss-coating bogie wheel production line total arrangement schematic diagram provided by the utility model embodiment;
Fig. 2 is kiss-coating bogie wheel production line partial structure diagram provided by the utility model embodiment;
Fig. 3 is that cloth cooling device structural schematic diagram is stored up provided by the utility model embodiment;
Fig. 4 is single-station laminating apparatus structural schematic diagram provided by the utility model embodiment;
In above each figure: 1, extrusion device;11, cold feed extruder;2, two roller calendering device;3, cloth cooling device is stored up;
31, cooling transfer roller;4, devices for taking-up;41, trolley is batched;5, feed frame;51, storage rack;52, the first carriage;6, it is vented
Device;61, exhaust needle;62, the second support frame;7, cutting device;71, severing cutter head;72, the first support frame;8, single-station is pasted
It attaches together and sets;81, clamp device;82, the second press bonding roller;9, manipulator;10, moulding bed is deposited;11, edge-neatening apparatus;111, deburring cutter head;
112, pedestal;12, the second carriage;13, third carriage;14, the first press bonding roller.
Specific embodiment
In the following, the utility model is specifically described by illustrative embodiment.It should be appreciated, however, that not having
In the case where being further discussed below, element, structure and features in an embodiment can also be advantageously incorporated into other implementations
In mode.
In the description of the present invention, it should be understood that the orientation or positional relationship of the instructions such as term " on ", "lower"
To be merely for convenience of describing the present invention and simplifying the description, without referring to based on attached orientation or positional relationship shown in FIG. 1
Show or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot manage
Solution is limitations of the present invention.
Term " first ", " second " be used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or
Implicitly indicate the quantity of indicated technical characteristic." first " is defined as a result, the feature of " second " can be expressed or imply
Ground includes one or more of the features.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be to be connected directly, the connection inside two elements can also be can be indirectly connected through an intermediary.For this field
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Embodiment: as shown in Figure 1, kiss-coating bogie wheel production line, for producing film and being bonded film on wheel rim
To kiss-coating bogie wheel, including extrusion device 1, two roller calendering devices 2, storage cloth cooling device 3, the devices for taking-up 4, confession set gradually
Expect frame 5, exhaust apparatus 6, for the cutting device 7 of severing film, list when winding thickness of the film on wheel rim reaches requirement
Station laminating apparatus 8, manipulator 9 and deposit moulding bed 10;
The film of extrusion device 1 exports the film inlet of corresponding two roller calendering devices 2, and the film of two roller calendering devices 2 goes out
The film inlet of the corresponding storage cloth cooling device 3 of mouth, the film of storage cloth cooling device 3 export the film inlet for corresponding to devices for taking-up 4,
The film of devices for taking-up 4 exports the film inlet of corresponding feed frame 5, and the film of feed frame 5 exports the film of corresponding exhaust apparatus 6
Entrance, the film of exhaust apparatus 6 export the film inlet of corresponding cutting device 7, and the film of cutting device 7 exports corresponding single-station
The film inlet of laminating apparatus 8, single-station laminating apparatus 8 are ipsilateral positioned at moulding bed 10 is deposited with manipulator 9.
In the above-described embodiments, extrusion device 1 is extruded into film for that will quantify single sizing material;Two roller calendering devices 2 are used
In calendering film so as to by glue bubbles within the pieces be discharged and meanwhile guarantee that the thickness of film is uniform;After just through calendering formation
Film temperature is higher, sticky higher, is not suitable for directly crimping, storage cloth cooling device 3 is used to carry out the film after calendering formation
Cooling processing;Devices for taking-up 4 is used to film being wound in the big volume of film, transports convenient for film;Feed frame 5 is used for each film is big
Volume leads out and will be at film transport to exhaust apparatus 6;Exhaust apparatus 6 is used to carry out pricking hole exhaust to film;Cutting device 7 is used for
The severing film when winding thickness of the film on wheel rim reaches requirement;Single-station laminating apparatus 8 is used for different films successively
It fits on wheel rim;Manipulator 9 for transporting the tire after wheel rim and composite molding, while be also used for installation and detaching tyre or
Wheel rim;Moulding bed 10 is deposited for storing tire or wheel rim after composite molding.The production process of the production line is that single sizing material passes through
Extrusion device 1 is extruded into film, and film passes through two roller calendering devices, 2 calendering formation, and the film after calendering formation passes through Chu Buleng
But the big volume of film is wound in by devices for taking-up 4 after device 3 is cooling, after the big volume of film is transported to feed frame 5, feed frame 5 will
Each big volume of film leads out and by film transport to exhaust apparatus 6, and film passes through cutting device 7 after the exhaust of exhaust apparatus 6,
Continuing to be transported ahead at single-station laminating apparatus 8, single-station laminating apparatus 8 fits to different films are compound on wheel rim, when
For film when the winding thickness on wheel rim reaches requirement, cutting device 7 is by film severing.
It should be noted that in order to improve the extrusion efficiency of film and film quality, extrusion device 1 includes being located at production line
The cold feed extruder 11 of initial position;In order to improve working efficiency, it is equipped with and uses between extrusion device 1 and two roller calendering devices 2
In the third carriage 13 of transport film;In order to improve winding efficiency, devices for taking-up 4 includes batching trolley for wind film
41, meanwhile, cohesion of film in order to prevent, film one side covering adhesion-proof cloth, film wind together with adhesion-proof cloth and are rolled into glue when batching
The big volume of piece;In order to realize that cut-to-length, cutting device 7 include servo motor;In order to improve intelligence degree, manipulator 9 is preferred
RGV puma manipulator 9.
In order to improve working efficiency, feed frame 5 includes storage rack 51 and the first carriage 52, and storage rack 51 is located at feed frame
At 5 film inlet, storage rack 51 is connected with the first carriage 52, is equipped between storage rack 51 and the first carriage 52 for dividing
Open the unwinding equipment of winding film.It should be noted that storage rack 51 is located at the film inlet end of feed frame 5, the first carriage
The 52 film outlet ends for being located at feed frame 5 are also set between storage rack 51 and the first carriage 52 to realize the continuity of conveying
There is middle part conveying frame.
Further, in order to realize that a variety of films are successively bonded one-pass molding, production efficiency is improved, feed frame 5 is included in
The multiple feed frames 5 being arranged successively in vertical direction.In the embodiment, each feed frame 5 arranges in vertical direction, so that entirely
Device layout is more compact, reduces occupied area.In addition, the number of feed frame 5 can the film according to needed for kiss-coating bogie wheel
Type determine, but be also not limited to the species number of film, specifically can according to need and increased or reduced.It needs
It is bright, each feed frame 5 ordered arrangement in vertical direction is realized in the present embodiment, while convenient for operation, improving work
Efficiency, the generally steel construction of feed frame 5, inside are divided into three layers, and every layer includes being set to the film inlet end of feed frame 5 and being used for
The storage rack 51, middle part conveying frame and the first carriage 52 set on the film outlet end of feed frame 5 for batching trolley are placed,
In, the middle part conveying frame length of each layer is different, and the first carriage 52 of each layer is aligned setting in the horizontal direction, therefore
Each layer storage rack 51 is realized in tandem, convenient for operation.
In order to guarantee the continuous operation of production line, the film outlet end of the first carriage 52 is correspondingly provided with the second carriage
12, exhaust apparatus 6 and cutting device 7 are sequentially arranged on the second carriage 12 along film transport direction, and the second carriage 12 exists
The first press bonding roller 14 for flattening film is equipped between the outlet of the film of cutting device 7 and the second carriage 12.It needs to illustrate
, in order to which by film accurate transport to the second carriage 12, the first carriage 52 is connect with middle part carriage using shaft, together
When drive the first carriage 52 to rotate along shaft by the cylinder of setting, the angle adjustment of the first carriage is realized, so as to root
According to the position for needing to adjust the first carriage 52, film is transported to the second carriage 12.
As shown in Fig. 2, cutting device 7 includes severing cutter head 71, severing cutter head 71 is by being set up on the second carriage 12
First support frame 72 of side is set to 12 top of the second carriage, and severing cutter head 71 is slidably connected with the first support frame 72.The reality
It applies in example, the severing cutter head 71 above the second carriage 12 is real as desired by the sliding on the first support frame 72
Now to the quick severing of film.Furthermore it is possible to realized in such a way that sliding rail is set severing cutter head 71 and the first support frame 72 it
Between be slidably connected, be connected between severing cutter head 71 and the first support frame 72 by severing head.
In order to improve product quality, the conveying direction of glide direction and film of the severing cutter head 71 on the first support frame 72
In oblique angle.The film of the setting severing, different films are greatly improved in the contact area in joining place, improve different films it
Between binding force;On the other hand be conducive to roundness deviation caused by dispersion is connected bad because of different films.
In order to improve exhaust efficiency, exhaust apparatus 6 includes for pricking the exhaust needle 61 that hole is vented to film, and exhaust needle 61 is logical
The second support frame 62 set on 12 two sides of the second carriage is crossed to be set up in above the second carriage 12.Further, in order to effective
The lifting of exhaust apparatus 6 is controlled, exhaust apparatus 6 further includes the cylinder for controlling exhaust apparatus 6 and going up and down.
Further, in order to guarantee the quality of product, which further includes for after the completion of to kiss-coating
Tire deburring edge-neatening apparatus 11, edge-neatening apparatus 11 includes pedestal 112 and the deburring cutter head 111 that is connected with pedestal 112, deburring
Cutter head 111 and pedestal 112 are hinged.For the ease of the angular adjustment of deburring cutter head 111, one between deburring cutter head 111 and pedestal 112
Side is that shaft is hinged, and the other side is that rotary gear shaft is hinged, adjusts 111 advancing angle of deburring cutter head by rotary gear shaft.The implementation
In example, after all films complete the kiss-coating on wheel rim, deburring cutter head 111 can be according to the different size of kiss-coating bogie wheel
Outer diameter adjusts the angle, and realizes the accurate deburring to kiss-coating bogie wheel.
As shown in figure 3, guaranteeing the continuous operation of production line to improve cooling efficiency, while guaranteeing the quality of film, stores up
Cloth cooling device 3 includes cooling transfer roller 31, and cooling transfer roller 31 includes cooling water circulators and tensioning force snesor.
As shown in figure 4, being equipped in the middle part of 8 side of single-station laminating apparatus to improve the binding force between film and wheel rim
The second press bonding roller 82 for pressing film is equipped with for the clamp device 81 of clamping wheel rim, below clamp device 81.Meanwhile in order to protect
The continuous production of kiss-coating bogie wheel is demonstrate,proved, the revolving speed of wheel rim is identical as the conveying speed of film on single-station laminating apparatus 8.