CN209504939U - A kind of Novel welding equipment - Google Patents
A kind of Novel welding equipment Download PDFInfo
- Publication number
- CN209504939U CN209504939U CN201822121011.1U CN201822121011U CN209504939U CN 209504939 U CN209504939 U CN 209504939U CN 201822121011 U CN201822121011 U CN 201822121011U CN 209504939 U CN209504939 U CN 209504939U
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- China
- Prior art keywords
- host
- welded joint
- welding equipment
- novel welding
- cooling cylinder
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Abstract
The utility model discloses a kind of Novel welding equipment, comprising: host is arranged in inside the host for transmitting the lifting tube, the pedestal for connecting by pillar with the host and being used to support the host and the bead mount processed towards processed products using ultrasonic of pressure;Wherein, the bead mount includes that welded joint of the lifting tube far from described host one end is arranged in and is socketed in the cooling cylinder of the welded joint outer surface, the welded joint is for transmitting ultrasonic wave vibration energy to processed product, the cooling cylinder guidance cooling air source stream cools down the welded joint through its internal multiple runner, the utility model solves in the prior art, the welded joint heat dissipation effect of bead mount is poor, the not high problem of working efficiency.
Description
Technical field
The utility model belongs to automatically processing device technical field more particularly to a kind of Novel welding equipment.
Background technique
Ultrasonic welding is to generate high pressure, high-frequency signal using generator signal is converted to high frequency by energy converting system
Mechanical oscillation are added in plastic workpiece, are allowed the temperature of soldering opening to increase by workpiece surface and inherent intermolecular friction, are worked as temperature
When degree reaches the fusing point of this workpiece itself, workpiece interface melts rapidly, is then filled in the gap between interface, stops when vibrating,
Workpiece while under a certain pressure cooling and shaping, just complete welding.
The ultrasonic welding equipment of the prior art, the important composition component of bead mount are welded joint, the system of welded joint
Make material using aluminium alloy or titanium alloy material, but since titanium alloy material cost is high, general manufacturer is not used
The extremely low material of this cost performance carrys out production welding head, and its heat dissipation effect can not show a candle to titanium alloy using the welded joint of aluminum alloy materials
The welded joint of material, in its use process, since it is responsible for conducting ultrasonic high frequency mechanical energy, welded joint is molten with ultrasonic
It connects the increase of the operating time of equipment and heats up, when the table temperature of welded joint is more than 35 degrees Celsius, will cause ultrasonic power output
It has some setbacks, welding is poor, and the bad phenomenons such as host electric current raising can burn out host when serious, and general improvement mode is using outer
Carry out fan coolling or shut down to stick on wet cloth heat dissipation, but can not the most effective fever feelings for improving welded joint using the above method
Condition, and the working efficiency of ultrasonic welding equipment is influenced, such case needs to change.
Utility model content
The utility model provides a kind of Novel welding equipment, and to solve in the prior art, the welded joint of bead mount dissipates
Thermal effect is poor, the not high problem of working efficiency.
To realize the above purpose of utility model, the technical solution of use are as follows:
A kind of Novel welding equipment, comprising: host is arranged in inside the host for transmitting the lifting tube of pressure, leading to
Pillar is crossed to connect with the host and be used to support the pedestal of the host and processed towards processed products using ultrasonic
Bead mount;
Wherein, the bead mount includes that welded joint of the lifting tube far from described host one end is arranged in and is socketed in
The cooling cylinder of the welded joint outer surface, the welded joint is used to transmit ultrasonic wave vibration energy to processed product, described cold
But cylinder guidance cooling air source stream cools down the welded joint through its internal multiple runner.
The utility model is further arranged to: the runner is annular in shape evenly distributed inside the cooling cylinder.
The utility model is further arranged to: one end outer surface of the cooling cylinder is provided with for shunting cooling gas source extremely
The flow splitter of the runner, the cooling cylinder match with the flow splitter.
The utility model is further arranged to: the outer surface setting of the flow splitter is provided with the air supply pipe in cooling air source,
The air supply pipe is embedded into inside the flow splitter, and the making material of the air supply pipe is rubber material.
The utility model is further arranged to: the lifting tube is provided with multiple for adjusting far from one end of the host
The horizontal screw of the bead mount levelness.
The utility model is further arranged to: the making material of the welded joint is aluminium alloy, magnesium alloy or titanium alloy
Material.
The utility model is further arranged to: the side of the host is additionally provided with gas source humidifier, the gas source humidification
The rear and front end of device is connected with the air supply pipe.
In conclusion compared with prior art, the utility model has the following beneficial effects: by the welded joint
Outer surface is provided with cooling cylinder, and the cooling cylinder guidance cooling air source stream is come through its internal multiple runner to the welded joint
It is cooled down, so that the welded joint during transmitting ultrasonic wave vibration energy to processed product, can obtain sufficiently
Cooling, the welded joint heat dissipation effect for solving the bead mount is poor, the not high problem of working efficiency.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of overall structure diagram of Novel welding equipment provided by the embodiment of the utility model;
Fig. 2 is a kind of overall structure signal of the bead mount of Novel welding equipment provided by the embodiment of the utility model
Figure.
Appended drawing reference: 10, host;20, lifting tube;21, horizontal screw;30, pedestal;31, pillar;40, bead mount;
41, welded joint;42, cooling cylinder;421, runner;43, flow splitter;50, gas source humidifier;60, air supply pipe.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail, it should be understood that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
A kind of Novel welding equipment, as depicted in figs. 1 and 2, comprising: host 10, setting are used for inside the host 10
The lifting tube 20 for transmitting pressure, the pedestal 30 that is connect by pillar 31 with the host 10 and be used to support the host 10 and make
The bead mount 40 processed towards processed products with ultrasonic;Wherein, the bead mount 40 includes being arranged in the liter
The cooling cylinder 42 for dropping welded joint 41 of the cylinder 20 far from described 10 one end of host and being socketed in 41 outer surface of welded joint, it is described molten
The making material of connector 41 is aluminium alloy, magnesium alloy or titanium alloy material, and the welded joint 41 is for transmitting ultrasonic wave vibration
For energy to processed product, the cooling cylinder 42 guides cooling air source stream to come through its internal multiple runner 421 to described molten
Connector 41 is cooled down, and the runner 421 is annular in shape evenly distributed in 42 inside of cooling cylinder, guarantees the cooling cylinder 42
Optimal to the cooling effect of the welded joint 41, one end outer surface of the cooling cylinder 42 is provided with for shunting cooling gas source extremely
The flow splitter 43 of the runner 421, the cooling cylinder 42 match with the flow splitter 43, the outer surface of the flow splitter 43
The air supply pipe 60 for being provided with cooling air source is set, and the air supply pipe 60 is embedded into inside the flow splitter 43, the air supply pipe 60
Making material be rubber material, the air supply pipe 60 is met according to the flexibility of rubber material and is supplied to the cooling cylinder 42
Gas, the side of the host 10 are additionally provided with gas source humidifier 50, and the rear and front end of the gas source humidifier 50 is connected with described
Air supply pipe 60.
In the specific implementation process, the Novel welding equipment drives the lifting tube 20 by the public gas source of production line
The bead mount 40 is driven to move up and down, so that the circulation of the welded joint 41 is contacted with processed product to complete welding work
Make, the lifting tube 20 is provided with multiple for adjusting the water of 40 levelness of bead mount far from one end of the host 10
Flat screw 21 guarantees that the welded joint 41 is contacted with processed product completely with this, guarantees the success rate of product processing, and described
The gas source of air supply pipe 60 is also derived from the public gas source of production line, and is adjusted by pressure reducing valve (not shown) to temperature and moderate pressure
Cooling gas source, by being provided with gas source humidifier 50 so that cooling gas source in the air supply pipe 60 has certain humidity,
It is more conducive to cool down the welded joint 41 in this way, the cooling gas source with certain humidity is shunted through the flow splitter 43
Afterwards, it is uniformly circulated in the runner 421 with certain flow velocity, so that the welded joint 41 must be maximumlly uniformly cold
But, it ensure that the working efficiency of the bead mount 40.
It should be pointed out that Novel welding equipment disclosed by the utility model not only can be by being produced using the host 10
Signal is converted to high-frequency mechanical vibration by energy converting system by raw high pressure, high-frequency signal, by the welded joint 41 be added on to
On converted products, the temperature of machining position is allowed to increase by materials and parts surface and inherent intermolecular friction, when temperature reaches this materials and parts
When the fusing point of itself, machining position interface melts rapidly, is then filled in the gap between interface, and when vibration stops, materials and parts exist simultaneously
Cooling and shaping under certain pressure just completes welding, identical reason, and the Novel welding equipment can be also used for processing materials and parts
Ultrasonic bury value processing, ultrasonic riveting processing, ultrasonic sealing processing, ultrasonic fusing processing and ultrasonic forming at
Reason.
By being provided with cooling cylinder 42 in the outer surface of the welded joint 41, the cooling cylinder 42 guides cold the utility model
But gas source flows through its internal multiple runner 421 to cool down to the welded joint 41, so that the welded joint 41 is passing
During passing ultrasonic wave vibration energy to processed product, it can be adequately cooled, meanwhile, the flow splitter 43 ensure that
Cooling gas source can be evenly distributed in inside runner 421, and gas source humidifier 50 also makes the cooling in the air supply pipe 60
Gas source has the humidity of appropriateness, further cools down to the welded joint 41, solves the welded joint of the bead mount 40
41 heat dissipation effects are poor, the not high problem of working efficiency.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can also be the connection inside two elements, can be wireless connection, be also possible to wired connection.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or
It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or
It changes among the protection scope created still in the utility model.
Claims (7)
1. a kind of Novel welding equipment characterized by comprising host is arranged in inside the host for transmitting pressure
Lifting tube, the pedestal for being connect by pillar with the host and being used to support the host and use ultrasonic are towards processed products
The bead mount processed;
Wherein, the bead mount includes that welded joint of the lifting tube far from described host one end is arranged in and is socketed in described
The cooling cylinder of welded joint outer surface, the welded joint is for transmitting ultrasonic wave vibration energy to processed product, the cooling cylinder
Guidance cooling air source stream cools down the welded joint through its internal multiple runner.
2. a kind of Novel welding equipment as described in claim 1, which is characterized in that the runner is inside the cooling cylinder
It is annular in shape evenly distributed.
3. a kind of Novel welding equipment as described in claim 1, which is characterized in that one end outer surface of the cooling cylinder is arranged
There is the flow splitter for shunting cooling gas source to the runner, the cooling cylinder matches with the flow splitter.
4. a kind of Novel welding equipment as claimed in claim 3, which is characterized in that the outer surface of the flow splitter, which is provided with, to be mentioned
For the air supply pipe of cooling gas source, the air supply pipe is embedded into inside the flow splitter, and the making material of the air supply pipe is rubber
Material.
5. a kind of Novel welding equipment as described in claim 1, which is characterized in that the lifting tube far from the host one
End is provided with multiple for adjusting the horizontal screw of the bead mount levelness.
6. a kind of Novel welding equipment as described in claim 1, which is characterized in that the making material of the welded joint is aluminium conjunction
Gold, magnesium alloy or titanium alloy material.
7. a kind of Novel welding equipment as claimed in claim 4, which is characterized in that the side of the host is additionally provided with gas source
The rear and front end of humidifier, the gas source humidifier is connected with the air supply pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822121011.1U CN209504939U (en) | 2018-12-17 | 2018-12-17 | A kind of Novel welding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822121011.1U CN209504939U (en) | 2018-12-17 | 2018-12-17 | A kind of Novel welding equipment |
Publications (1)
Publication Number | Publication Date |
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CN209504939U true CN209504939U (en) | 2019-10-18 |
Family
ID=68195306
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822121011.1U Expired - Fee Related CN209504939U (en) | 2018-12-17 | 2018-12-17 | A kind of Novel welding equipment |
Country Status (1)
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CN (1) | CN209504939U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114641366A (en) * | 2019-11-07 | 2022-06-17 | 崇德超声波有限公司 | Ultrasonic welding device with function of cooling oscillator assembly |
-
2018
- 2018-12-17 CN CN201822121011.1U patent/CN209504939U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114641366A (en) * | 2019-11-07 | 2022-06-17 | 崇德超声波有限公司 | Ultrasonic welding device with function of cooling oscillator assembly |
US11845140B2 (en) | 2019-11-07 | 2023-12-19 | Schunk Sonosystems Gmbh | Ultrasonic welding device with cooling for oscillator assembly |
CN114641366B (en) * | 2019-11-07 | 2024-02-23 | 崇德超声波有限公司 | Ultrasonic welding device with function of cooling oscillator assembly |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191018 Termination date: 20201217 |